industrial seminar
TRANSCRIPT
INDUSTRIAL SEMINAR
PRESENTED BY
SANDEEP S S8 MECH ROLL
NO:40
INDUSTRIAL VISITS
•Travancore Titanium Products Ltd.•Hindustan Machine Tools Ltd.•Fertilisers And Chemicals Travancore Ltd.
INDUSTRIAL TRAINING
*Kerala State Road Transport Corporation central workshop
TRAVANCORE TITANIUM PRODUCTS Ltd.
Travancore Titanium Products Ltd. was incorporated on 18th of December 1946, to produce pigment grade Titanium dioxide from ilmenite
*The Company which started production at a modest rate of 5 tonnes per day, increased its capacity in stages to the present level of 40-45 tonnes per day.*The Company also installed its own sulphuric acid plant to produce acid for captive consumption.To meet the increased requirement of sulphuric acid, a third acid plant of 300 tonnes per day capacity was also put on stream.
THE PROCESS
ILMINITE SULPHURIC ACID POROUS CAKE
POROUS CAKE DIL. SULPHURIC ACID LIQOUR
: LIQOUR TiSO4 FERRIC IRON
LIQOUR reduced FERROUS IRON BLACK LIQOUR
BLACK LIQOUR injecting steam HYDRATED TITANIAHYDRATE
D TITANIA
LEACHING THE PULP WITH dil.H2SO4
CALCEANED IN ROTARY
KILN
DE-AGGLOMERATED IN PENDULAM
MILLS
FINE WHITE POWDER OF
TiO2
FILTERD WASHED
COOLED
Titanium Dioxide is an ingredient of:-
All types of white and pastel shades of paints
White walled tyres and car tyres Glazed paper
Plastics Printed fabrics Soaps and face powders
Flooring materials like linoleum, white mosaics etc.
Pharmaceutical and cosmetic products
Electronic components
Foot-wear and leather goods
Dyes and printing inks
APPLICATIONS
The FACT-CD has two phases. The phase - I of the division is having facilities to produce 1,98,000 tonnes of Ammonia and 3,33,000 tonnes of Urea per annum. But due to financial crisis, these plants are not productive presently. Only phase II plants are in production now. Phase – II consists of three plants namely, Sulphuric acid plant, Phosphoric acid plant and NP plant having annual capacities of 3,30,000 MT, 115200 MT of P2O5 and 4,85,000 MT of complex fertilizers respectively.
SLURRYROTORY
GRANULATOR
ROTORY DRAYER
THROUGH CONVEYOR
SCREENING
PRODUCT SIZE
MATERIAL
COOLERCOATER
BAGGING SECTION
NH3 P2O5 H2SO4 SLURRY
PROCESS
APPLICATIONS
*used in farming needs.
• Can handle machining of components weighing up to
10 tons
• Captive foundry of capacity 2500 MT per annum – Size
of Grey Cast Iron casting up to 9.5 MT & S.G. Iron up to
2 MT
• A range of CNC machines for manufacturing small
parts and heavy parts
• Pattern shop
• Tool room with latest facilities
• In-house heat treatment plant
• Experienced in-house design team with CAD facility
• Online production monitoring and material
management system
• Best application engineering
Major Manufacturing Facilities
*First in the country to manufacture CNC Slant Bed Turning Center through in-house development *First in the country to develop flexible turning cells
*Design, development, manufacture and commissioning of fully automated flexible turning system to manufacture heavy armour penetrator for Stragegic Sector
*Heavy duty CNC Turning Machines with gantry load/unload systems
*Machines exported to Europe, America and Middle East Countries
Major Projects Executed
INDUSTRIAL TRAINING
KSRTC CENTRAL WORKSHOP, PAPPANAMCODE
MAIN SECTIONS*EOH SECTION
*GEAR TRANSMITION SECTION
*PROPELLER SHAFT SECTION
*CLUTCH ASSEMBLY SECTION
*VOH SECTION
*BODY BUILDING SECTION
*ELECTRICAL SECTION
*TYRE REPAIRING SECTION
*DIFFERENTIAL AND BRAKE SECTION
*STEERING SECTION
ENGINE OVERHAULING (EOH) SECTION
Hear collects all the damaged engines and overhauls them. The main parts of engine which overhauls here are; cylinder crank shaft piston and its assembly cylinder head fuel pump
Cylinder block Piston and connecting rod
Crank shaft Cylinder head
Fuel pump
After the placement of new or machined parts in the place of damaged parts the engine is re-assembled.
Re-assembled engine
GEAR TRANSMITION SECTION
In this section repairs the gear transmission system.
COUNTER SHAFT
SHIFT SLEEVE
MAIN SHAFT WITH IN GEAR BOX
PROPELLER SHAFT SECTION
In this section inspect and repairs the propeller shaft.
CLUTCH ASSEMBLY SECTION
This section perform the repairing of the clutch system.
DIFFERENTIAL AND BRAKE SECTION
In this section the repairing of the differential and brake are performed.
STEERING AND ASSEMBLY SECTION
The repairing of steering assembly .
*ELECTRICAL SECTION
*TYRE REPAIRING SECTION
BODY BUILDING SECTION
In this section the bus body is builded.
VEHICLE OVERHAULING (VOH) SECTIONIn this section re-assembled all the parts in the vehicle.
THANK YOU