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Processing of Refuse Derived Fuels (RDF-Plants) From waste to valuable secondary products. Turn-key solutions for processing RDF. Processing plant for RDF. MACHINES PLANTS PROCESS SOLUTIONS

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Page 1: From waste to valuable secondary products. - Kiesel · Processing of Refuse Derived Fuels (RDF-Plants) From waste to valuable secondary products. Turn-key solutions for processing

Processing of Refuse Derived Fuels (RDF-Plants)

From waste to valuable secondary products.Turn-key solutions for processing RDF.

Processing plant for RDF.

MACHINES PLANTS PROCESS SOLUTIONS

Page 2: From waste to valuable secondary products. - Kiesel · Processing of Refuse Derived Fuels (RDF-Plants) From waste to valuable secondary products. Turn-key solutions for processing

Processing of Refuse Derived Fuels (RDF-Plants)

Definition

Processing municipal, industrial and bulky waste, construction refuse and surplus production with high calorificsurplus production with high-calorific value into homogenous RDF or secondary fuels for cement kilns or power stationspower stations.

MACHINES PLANTS PROCESS SOLUTIONS

Page 3: From waste to valuable secondary products. - Kiesel · Processing of Refuse Derived Fuels (RDF-Plants) From waste to valuable secondary products. Turn-key solutions for processing

Processing of Refuse Derived Fuels (RDF-Plants)

Plastic packaging

Input material Plastic packaging

Paper industry rejects

High-caloric plasticsg p

Mixed waste from households, industry, construction business

Wood

Textiles Plastics Mixed waste Bulky waste, mattresses

MACHINES PLANTS PROCESS SOLUTIONS

Page 4: From waste to valuable secondary products. - Kiesel · Processing of Refuse Derived Fuels (RDF-Plants) From waste to valuable secondary products. Turn-key solutions for processing

Processing of Refuse Derived Fuels (RDF-Plants)

MACHINES PLANTS PROCESS SOLUTIONS

Page 5: From waste to valuable secondary products. - Kiesel · Processing of Refuse Derived Fuels (RDF-Plants) From waste to valuable secondary products. Turn-key solutions for processing

Processing of Refuse Derived Fuels (RDF-Plants)

Pre-shreddingPlant concept

Overband magnet, Drum screen and Wind shifter

Granulation Line

Fe-Fraction

NF-Metal

RDF

MACHINES PLANTS PROCESS SOLUTIONS

Page 6: From waste to valuable secondary products. - Kiesel · Processing of Refuse Derived Fuels (RDF-Plants) From waste to valuable secondary products. Turn-key solutions for processing

Processing of Refuse Derived Fuels (RDF-Plants)

Pre-shredding

Pre-shredding withUNI CUT® AC AlphaCutterUNI-CUT AC AlphaCutterTo obtain homogeneous RDF withhigh-calorific value, the input material should be well-mixed in your system.Massive extraneous materialshave to be removed at first.

MACHINES PLANTS PROCESS SOLUTIONS

Page 7: From waste to valuable secondary products. - Kiesel · Processing of Refuse Derived Fuels (RDF-Plants) From waste to valuable secondary products. Turn-key solutions for processing

Processing of Refuse Derived Fuels (RDF-Plants)

Overview

Overband magnet Drum screen Wind shifter Granulators Fe- NF-separationOverband magnet, Drum screen, Wind shifter, Granulators, Fe , NF separation

MACHINES PLANTS PROCESS SOLUTIONS

Page 8: From waste to valuable secondary products. - Kiesel · Processing of Refuse Derived Fuels (RDF-Plants) From waste to valuable secondary products. Turn-key solutions for processing

Processing of Refuse Derived Fuels (RDF-Plants)

Separation step after Pre-shredding

Overband magnet Drum screen Fine screen

MACHINES PLANTS PROCESS SOLUTIONS

Page 9: From waste to valuable secondary products. - Kiesel · Processing of Refuse Derived Fuels (RDF-Plants) From waste to valuable secondary products. Turn-key solutions for processing

Processing of Refuse Derived Fuels (RDF-Plants)

Granulation Line (Granulator UNI-CUT® UG)

Wind shifter Granulators

MACHINES PLANTS PROCESS SOLUTIONS

Page 10: From waste to valuable secondary products. - Kiesel · Processing of Refuse Derived Fuels (RDF-Plants) From waste to valuable secondary products. Turn-key solutions for processing

Processing of Refuse Derived Fuels (RDF-Plants)

Fe- and NF-separation

MACHINES PLANTS PROCESS SOLUTIONS

Page 11: From waste to valuable secondary products. - Kiesel · Processing of Refuse Derived Fuels (RDF-Plants) From waste to valuable secondary products. Turn-key solutions for processing

Processing of Refuse Derived Fuels (RDF-Plants)

Output

NF-fraction, 10-30 mm Heavy fraction after Wind shifter

RDF depending on screen size 10-90 mm

MACHINES PLANTS PROCESS SOLUTIONS

Page 12: From waste to valuable secondary products. - Kiesel · Processing of Refuse Derived Fuels (RDF-Plants) From waste to valuable secondary products. Turn-key solutions for processing

Processing of Refuse Derived Fuels (RDF-Plants)

Optional: Further Processing High-calorific fraction: Pellets or fluffPellets or fluff

MACHINES PLANTS PROCESS SOLUTIONS

Page 13: From waste to valuable secondary products. - Kiesel · Processing of Refuse Derived Fuels (RDF-Plants) From waste to valuable secondary products. Turn-key solutions for processing

Processing of Refuse Derived Fuels (RDF-Plants)

Technical Information

Capacity: 15 - 50 tons / h Pre-ShreddingSpace needed: approx. 70 x 25 meters

Granulation: approx. 70 x 25 meters Height approx. 10 meters

Electrical connection: Pre-Shredding AC L 2200: approx. 340 kWGranulation 2 x UG 1608: approx. 580 kWGranulation 2 x UG 2008: approx. 710 kW Effective Power consumption approx 70%Effective Power consumption approx. 70%

Personnel requirement / Shifts: Pre-Shredding: approx. 2 Persons Granulation: approx. 3 Persons

MACHINES PLANTS PROCESS SOLUTIONS

Page 14: From waste to valuable secondary products. - Kiesel · Processing of Refuse Derived Fuels (RDF-Plants) From waste to valuable secondary products. Turn-key solutions for processing

Processing of Refuse Derived Fuels (RDF-Plants)

References

Albra WinschotenNetherlands

Glitzner Entsorgung GmbH Germany

Jakob Becker GmbH & Co. KGGermany

Shanks Group

R.A.B.E. Abfallaufbereitung GmbHGermany

RemondisShanks GroupBelgium; United Kingdom

BEGO

RemondisErftstadt, Germany

PEGGermany Germany

MACHINES PLANTS PROCESS SOLUTIONS