from waste to valuable secondary products. · from waste to valuable secondary products. turn-key...

Electronic Scrap Recycling

From waste to valuable secondary products.yTurn-key plants for E-scrap processing.

Electrical and Electronic Scrap Recycling Plant

Fully compliant with EU-Directive No. 2002/96 (WEEE)

MACHINES PLANTS PROCESS SOLUTIONS


Definition

Disposal of electric and electronicp

equipment according to the

European WEEE-directive.

Recovery of the metals, plastics

and other components.

Separation of contaminated parts.



The Input-Focus: All 10 categories of the WEEE-DirectiveException: CRT`s and Lighting equipment



Explosion Control

Vibrating Screen Overband Magnet

Sorting CabineExplosion Control Sorting Cabine

Bunker Conveyor

QZ

Granulator

Overband Magnet

Eddy Current Separator

Infeed Conveyor

Fine Grinder



Infeed

Manual pre-sorting Storage facilities



Simple and efficient infeed methods

One piece conveyor ith h i t l f di

Separate bunker conveyorth fl d F di

Separate bunker conveyorL d i t th fl dwith horizontal feeding zone

on the floor or loweredon the floor and Feeding conveyor

Lowered into the floor and Feeding conveyor



Infeed conveyor

Ex-proof hopperDismantling with the QZ

Vibrating discharge with integrated screen

(Only for QZ 1200-QZ1600)

Ext screen for QZ 2000 and QZ 2500

Explosion proof measures and

fire extinguishersfire extinguishers

Foaming unit (against explosions)

Cooling unit

Optional

Bunker conveyor

Anti noise cabin

Aspiration (if required)



The QZ for all purposes

QZ 1600 HD QZ 2000 HD QZ 2500 HD



Manual sorting of processed valuable materials...

... or ...



Automatical sorting of valuable materials



Manual sorting cabins

Infeed conveyor

Manual sorting cabins

Infeed conveyor

Screen < 100 mm (QZ 2000 and QZ 2500)

Overband magnet

Vibrating divider

2 or 3 sorting conveyors + sorting bay’s

Noise isolated sorting house with

ventilation, aicro, heating, lights, EM switch

and PLC control panel

Optional

Additional discharge conveyors

External dust aspiration systemand PLC control panel

Steelworks, conveyors

External dust aspiration system

Customer required design



Sorting cabin with storage facilitiesSorting cabin with storage facilities

Manual Sorting > 100 mm: Fe, Alu, Copper, Cabels, PC-Boards, Plastics

Manual Sorting < 100 mm: Batteries, Condensators, Copper



Manual sorting cabinsManual sorting cabins

2 sorting lines for Fe-fraction and NF-fraction2 sorting lines for Fe fraction and NF fraction



Various infeed conveyors

Vibrating dividersOptical Sorting ModuleOptical or all metal separators

(depends customer preference)

Optical Sorting Module

Fe and NF separators

Various discharge conveyors

Structural steelworkStructural steelwork

acc H&S

Optional

Ventilation system

Compressed air for optical

separating units (usually supplied

by customer)



Automated Sorting

Single step operation

Reducing labor costg

Raising quality

Raising recycling rates



Bunker conveyor

Infeed conveyorGranulation LineGranulator UG

Vibrating discharge

Granulation Line

Bouncing conveyor + overband magnet

Anti noise cabin

Eddy current separatorEddy current separator

Steelworks, conveyors

acc H&S

Optional

Module can be expanded by a fine

grinding process (Hammer mill or

Cutting mill)



Output

Advantages of the QZ

Dismantled in seconds

Unsensitive towards unshreddables

Very careful process

Approx. 80 % ready to sell products



Output

Household devices



OutputComputers and telecommunication equipment



Ferro Aluminium Motors, shaftsStainless steel Tin plate

OutputVarious fractions

Cables Copper / Brass PC Boards

Sorted plastics Batteries, capacitorsMixed plastics Sorted plastics



Technical SpecificationsTechnical Specifications

Capacity: 2 – 15 tons / h S d d 60 35 M t H i ht 9 5 M tSpace needed: approx. 60 x 35 Meters; Height 9,5 Meters

(incl. Pre-sorting, storage and logistics)Noise protection: ≤ 85-80 dB(A)Personnel requirement (per shift): 4 to 15 (depends on automated equipment)Electrical connection: 200 - 550 kW; average approx. 70% Air purity after filter: < 10 mg/Nm³ p y g



ReferencesSüdRec EGN EntsorgungsgesellschaftSüdRecIllingen, Germany

SWEEP Ltd.

EGN EntsorgungsgesellschaftNiederrhein, Germany

e-cycle solutionsSittingbourne, UK

Veolia PropretéGonesse France

Calgary, CanadaQuébec, Canada

Viridor ElektrorecyclingGonesse, France

Wincanton Group Ltd.Daventry und Billingham, UK

Viridor ElektrorecyclingPerth, SchottlandSt. Helens, UK

EAR Elektronik Altgeräte Recycling WestTelfs, Austria

SC Gremlin ComputerBukarest, Romania

Les Ateliers FauesnautairesE-ElektraDunaujvaros, Hungary

Les Ateliers FauesnautairesBrest, France


from waste to valuable secondary products. · from waste to valuable secondary products. turn-key...

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