ford 1110 | 1210 tractor service manual · 2017. 11. 6. · fo-s-1110,1210 ffoorrdd service manual...

FO-S-1110,1210

FFoorrddService Manual

1110 & 1210Compact Diesel

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF FORD OR IT’S SUCCESSORS. FORD AND IT’S SUCCESSORS

ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

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http://www.jensales.com/products/ford-tractor-service-manual-1110-tractor-1210-tractor.html

FORD 1110 AND 1210 TRACTORS

Repair Manual -,' -

" J FORD TRACTOR OPERATIONS FORD MOTOR COMPANY


Section A.. B.

PART 1 ENGINE SYSTEMS

Chapter 1 ENGINE AND LUBRICATION SYSTEM

DESCRIPTION AND OPERATION ................................. . ENGINE - OVERHAUL .......................................... . • CYLINDER HEAD, VALVES AND RELATED COMPONENTS ....... . • ENGINE FRONT COVER, TIMING GEARS, AND OIL PUMP ....... . • CONNECTING RODS, BEARINGS, PISTONS, RINGS AND CYLINDER

BLOCK ...................................................... . • MAIN BEARINGS, CRANKSHAFT, CAMSHAFT AND FLYWHEEL. ..

Chapter 2 COOLING SYSTEMS

Page 1 5 5

16

33 41

Section Page A. DESCRIPTION AND OPERATION .................................. 53 B. COOLING SYSTEM - OVERHAUL................. . . . . . . . . . . .... .. . 54

Chapter 3 TROUBLE SHOOTING, SPECIFICATIONS AND

SPECIAL TOOLS

Section Page A. TROUBLE SHOOTING ............................................ 63 B. SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 C. SPECIAL TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

PRINTED IN U.S.A. SE 4300

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Section A. B. C.

. ;,.'. PART 2 FUEL SYSTEM

Chapter 1 DIESEL FUEL SYSTEM

INJECTION PUMP-DESCRIPTION AND OPERATION ................ . INJECTION PUMP-REMOVAL AND INSTALLATION ............... . INJECTION PUMP-TIMING AND GOVERNOR ADJUSTMENTS ..... .

Chapter 2 INJECTORS

Page 1 6 9

Section Page A. INJECTORS-DESCRIPTION AND OPERATION..................... 19 B. INJECTORS-REMOVAL AND INSTALLATION. . . .. . . . . . . . . . . . . . . . .. 20 C. INJECTORS-OVERHAUL.. . .. .. . ... . .. . ..... . . . . . . . . . . .. . . . . . . ... 21

Chapter 3 TROUBLE SHOOTING, SPECIFICATIONS AND

SPECIAL TOOLS

Section Page A. TROUBLE SHOOTING. . . . . . . . . . . . .. . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . 23 B. SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 C. SPECIAL TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 D. FUEL INJECTION PUMP SPECIFICATION STANDARDS.............. 27

PRINTED IN U.S.A.


PART 3 ELECTRICAL SYSTEMS

Chapter 1 WIRING, SWITCHES, GLOW PLUGS and

INSTRUMENTATION

Section Page A. WIRING, SWITCHES, GLOW PLUGS and INSTRUMENTATION -

DESCRIPTION AND OPERATION.................................. 1 B. WIRING, SWITCHES, GLOW PLUGS and INSTRUMENTATION.

OVERHAUL...................................................... 5

Chapter 2 BATTERY

Section Page A. BATTERY-DESCRIPTION AND OPERATION .................. .".... 11 B. BATTERY-MAINTENANCE AND TESTS........................... 12

Section A. B. C. D. E. F.

PRINTED IN U.S.A.

Chapter 3 STARTING SYSTEMS

STARTING SYSTEM-DESCRIPTION AND OPERATION ............ . STARTING MOTOR-OVERHAUL. ................................ . SAFETY START SWITCH-DESCRIPTION AND OPERATION ........ . SAFETY START SWiTCH-OVERHAUL ........................... . KEY START SWITCH-DESCRIPTION AND OPERATION ............ . KEY START SWiTCH-OVERHAUL ............................... .

Page 19 23 36 36 39 39


ii

Chapter 4 CHARGING SYSTEM

Section Page A. CHARGING SYSTEM-DESCRIPTION AND OPERATION..... ...... .. 43 B. CHARGING SYSTEM-PRELIMINARY CHECK AND

ELECTRICAL TESTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 C. CHARGING SySTEM-OVERHAUL................................ 53

Chapter 5 SPECIFICATIONS

Section Page A. SPECiFiCATIONS................................................ 63


': 1

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---------------- CHAPTER 1 -----------------

PART 3 ELECTRICAL SYSTEMS

Chapter 1 WIRING, SWITCHES, GLOW PLUGS and

INSTRUMENTATION

Section Page A. WIRING, SWITCHES, GLOW PLUGS and INSTRUMENTATION -

DESCRIPTION AND OPERATION ................................. . B. WIRING, SWITCHES, GLOW PLUGS and INSTRUMENTATION.

OVERHAUL...................................................... 5

A. WIRING, SWITCHES, GLOW PLUGS, and INSTRUMENTATION-DESCRIPTION

AND OPERATION

SWITCHES

KEY START SWITCH See Chapter 3, Section E.

WIRING SAFETY START SWITCH See Chapter 3, Section C.

LIGHT SWITCH Thirteen wiring components are utilized in making up the wiring harness. Figure 1, shows the various com-ponents and their locations in the wire harness assembly.

See Figure 2 for trouble shooting and tracing wiring components.

The light switch, Figure 3 is a push-pull type switch. Full in position is off. Full out position energizes the headlights and tail lamp. The light switch also energizes the flasher switch when in the full out position.

PRINTED IN U.S.A. 1


------------ PART 3 - ELECTRICAL SYSTEMS------------

2

ALTERNATOR

--~

o o

e

~~EY~®~~~~ SWITCH \ ~--------------------------------B

ALTERNATOR

RS SIZE WIRECOLOR CODE

W WHITE

B BLACK

R RED

Y YELLOW

UNIT (THERMOSWITCH) ENGINE

riO MANOCONTACT ~ B

4P COUPPLER

6P COUPPLER

R

a

~ ~'9'\c

I

~ STARTER S

FLASHER LAMP FLA~H~ -~. • I' }ill L

G G

B

SAFETY SWITCH R

BW

SA

FLASHER UNIT

G GREEN

"CO, ~oo ~ " )1;'0'---- B ~II ~~~======================================~

L·17069

Figure 1 Wiring Harnesses Model 1110 and 1210

1. Harness - Key Switch to Fuse Wire Harness - Key Switch to Instrument Connector Harness - Light Switch to Connector

2. Fuse Wire Harness

3. Main - Battery to Safety Start Switch, Key Switch and Starter Assy.

4. Key Switch to Glow Plug 5. Key Switch to Glow Plug Indicator Lamps


PART 4 CLUTCHES

Chapter 1 SINGLE CLUTCHES

Section Page A. SINGLE CLUTCHES - DESCRIPTION AND OPERATION. . . . . . . . . . . . . 1 B. SINGLE CLUTCHES - ADJUSTMENT. . . .. . .. . . . .. . . . . . . . . . . . . . . . . 2 C. SINGLE CLUTCHES - OVERHAUL. . . . . . . . . . . .. . . . . . . .. . . . . .. . . . . . 2

Chapter 2 SERVICING CLUTCH ASSOCIATED COMPONENTS

Section Page A. CLUTCH PILOT BEARING - DESCRIPTION AND OVERHAUL. . . . . . . . 5 B. CLUTCH RELEASE BEARING - DESCRIPTION AND OVERHAUL. . . . . 6 C. CLUTCH LINKAGE COMPONENTS - OVERHAUL.. . . . . . . . . . . . . . . . . . 8

Chapter 3 TROUBLE SHOOTING AND SPECIFICATIONS

Section Page A. TROUBLE SHOOTING. . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 9 B. SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

PRINTED IN U.S.A.


PART 5 TRANSMISSION SYSTEMS

Chapter 1 STANDARD 10 x 2 GEAR TRANSMISSION

Section Page A. STANDARD 10 x 2 GEAR TRANSMISSION - DESCRIPTION

AND OPERATION. . . . . . . .. .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . .. . .. . 1 B. STANDARD 10 x 2 GEAR TRANSMISSION - OVERHAUL. . . . . . . .. . . 9

Section

Chapter 2 HYDROSTATIC TRANSMISSION

Page A. HYDROSTATIC TRANSMISSION - DESCRIPTION

AND OPERATION................................................ .15 B. HYDRCSTATIC TRANSMISSION - OVERHAUL.................... 21 C. HYDROSTATIC TRANSMISSION - TROUBLE SHOOTING AND

ADJUSTMENTS ................................................. 31

Chapter 3 HYDROSTATIC TRANSMISSION GEAR BOX

Section Page A. HYDROSTATIC TRANSMISSION GEAR BOX - DESCRIPTION

AND OPERATION................................................ 33 B. HYDROSTATIC TRANSMISSION GEAR BOX -- OVERHAUL......... 37

PRINTED IN U.S.A.


ii

Chapter 4 . HYDROSTATIC TRANSMISSION

CONTROL LINKAGE

Sectio.n Page A. HYDROSTATIC TRANSMISSION - CONTROL LINKAGE -

OPERATION, OVERHAUL AND, ADJUSTMENTS. . . . . . . . . . .. . . .. . . . . 45


Section Page A. SPECIFICATIONS. ... . .. . . .. .. . .. .. . .. . .. . . .. . ... .. . ... .. .. .. . . .. 49


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---------------- CHAPTER 1

B. STANDARD 10 x 2 GEAR TRANSMISSION - OVERHAUL

REMOVAL

1. Drain the oil from the transmission.

2. Separate the transmission from the engine and rear axle assembly. See "SEPARATING THE TRACTOR" - Part 12.

DISASSEMBLY

1. Slide each of the main gear shift rails rearward out of the transmission case while carefully sliding the shift fork off of the rail, Figure 5.

CAUTION: Hold a shop towel over the top of the shift fork to restrain the detent ball when the rail is removed from the fork. The detent ball will be expelled with considerable force when it is released.

S·17422

Figure 5 Main Gear Shift Rail - Removal

1. Main Gear Shift Rails 2. Shift Forks 3. Detent Balls and Springs

PRINTED IN U.S.A.

2. Remove the input shaft from the front, Figure 6.

3. If required, remove the oil seal, bearings, collar and drive gear from the input shaft, Figure 7.

I

S'16863~ Figure 6

Input Shaft - Removal 1. Input Shaft Assembly 3. Driven Gear 2. Snap Ring 4. Collar

S·17423

Figure 7 Input Shaft Assembly

1. Input Shaft 5. Drive Gear 2. Seal 6. Collar 3. Bearing 7. Bearing 4. Collar

9


-------------PART 6 - POWER TAKE-OFF-------------

4

FRONT WHEEL DRIVE

If front wheel drive, also install the FWD idier gear, needle bearings and snap rings, Figure 7.

S·17515

Figure 7 Front PTO Countershaft - Assembly (FWD) 1. Front Countershaft 2. Snap Ring 3. Bearings 4. Snap Ring 5. Snap Ring 6. Needle Bearing 7. Spacer 8. Front Wheel Drive Idler Gear 9. Needle Bearing

10. Clip 11. Snap Ring

4. Install the forward countershaft through the front of the housing.

5. Position the sliding coupler in the housing, Figure 8.

6. Position the needle bearing inside the front countershaft, Figure 8.

7. Install the countershaft forward bearing on the shaft and secure with snap ring, Figure 8.

8. Insert the shaft into the housing engaging the sliding coupler and front countershaft from the needle bearing rear.

9. Install the rear PTa countershaft gear, cclla'r and rear bearing, Figure 8.

10. Assemble the PTa output shaft, Figure 9.

Figure 8 Rear PTO Countershaft - Assembly

1. Bearing 2. Spacer 3. Gear 4. Snap Ring 5. Bearing 6. Countershaft 7. Sliding Coupler 8. Needle Bearing

Figure 9 PTO Output Shaft - Assembly

1. Output Shaft 2. Oil Seal 3. Shims 4. Bearing 5. Spacer 6. Gear 7. Spacer 8. Bearing 9. Spacer

10. Washer wi Locking Tab 11. Nut


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PART 6 POWER TAKE OFF

Chapter 2

MID-MOUNT POWER TAKE-OFF

Section

A. MID-MOUNT POWER TAKE-OFF -DESCRIPTION AND OPERATION ................................. .

B. MID MOUNT POWER TAKE-OFF -OVERHAUL ...................................................... .

A. MID-MOUNT POWER TAKE-OFF -DESCRIPTION AND OPERATION

The mid-mount power take-off is available on the Models 1110 and 1210 tractors equipped with hydrostatic drive transmission, as a factory installed option.

The mid-mount power take-off shaft, Figure 12, drives at 1000 rpm, while the rear power take-off shaft drives at 540 rpm. Both power take-off shafts are engaged simultaneously with a single lever located on the left side of the operator's seat.

Page

7

8

The mid-mount PTO gear box assembly, Figure 13, is installed by removing a plate located on the underside of the rear axle center housing. The gear box bolts to the underside of the center housing, Figure 14, and is gear driven by an idler gear located on the front wheel drive shaft, if so equipped, or on the countershaft if a two-wheel drive model, Figure 15.

Figure 12 Mid-Mount Power Take-Off -

In the engaged position, the sliding coupler (8), Figure 12, on the rear PTO countershaft completes the power flow to the rear shaft and mid-mount PTO shaft.

PRINTED IN U.S.A.

Model 1110 and 1210 (FWD) 1. Rear PTO Output Shaft 2. Mid-Mount PTO Output Shaft 3. Transmission Drive Shaft 4. Differential Pinion Shaft 5. Front PTO Countershaft 6. Front Wheel Drive Shaft 7. Rear PTO Countershaft 8. PTO Sliding Coupler

5·19396

7


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PART 7 DIFFERENTIAL - REAR AXLE AND

BRAKES

Chapter 1 DIFFERENTIAL - REAR AXLE AND BRAKES

Section Page A. DIFFERENTIAL - REAR AXLE AND BRAKES -

DESCRIPTION AND OPERATION.................................. 1 B. DIFFERENTIAL - REAR AXLE AND BRAKES - OVERHAUL ........ 3


Section Page A. SPECIFICATIONS. ...... . ...... .. ... ... .......... . ........ ....... 13

PRINTED IN U.S.A.


CHAPTER 1 -----.------------

• Remove the snap ring.

• Straighten the lockwasher and remove the two locknuts.

• Remove the pinion and bearings.

FOUR WHEEL DRIVE Figure 10 .--------

I ~ 4 !

J>

_S-1!487l Figure 10

Pinion Removal - Front Wheel Drive 1. Pinion Shaft 2. Snap Ring 3. Front Wheel Drive Gear 4. Lock Washer 5. Lock Nuts

• Remove the snap ring.

• Remove the front wheel drive gear and key.

• Straighten the lockwasher and remove the two locknuts.

• Remove the pinion and bearings.

DISASSEMBLY

1. Straighten the lock tabs and remove the ring gear bolts, Figure 11.

2. Remove the pinion shaft, pinions, thrust washers and side gears.

PRINTED IN U.S.A.

1. Bearing

Figure 11 Differential Disassembly

2. Locking Tab 3. Ring Gear 4. Side Gear 5. Thrust Washer 6. Pinion Gear 7. Pinion Shaft 8. Roll Pin 9. Case

10. Bearing

INSPECTION

DIFFERENTIAL GEAR ASSEMBLY

1. Inspect the gears for excessive wear or damage.

2. Inspect and measure the thickness of thrust washers for excessive wear. See "Specifications" - Chapter 2.

3. Inspect the differential pinion shaft and pinion gears for excessive wear. See "Specifications" -Chapter 2.

4. Inspect the pinion gear and ring gear tooth wear pattern. See "Specifications" - Chapter 2.

5. Inspect bearings for excessive wear or binding when rotated by hand.

ASSEMBLY

NOTE: When the drive pinion, ring gear, bearing or other components are reused, reassemble using the

5


PART 8 HYDRAULIC SYSTEM

Chapter 1 HYDRAULIC SYSTEM CIRCUITS

Section Page A. HYDRAULIC SYSTEM CIRCUITS -

DESCRIPTION AND OPERATION.................................. 1 B. HYDRAULIC SYSTEM CIRCUITS - OVERHAUL. . . . . . . . . . . . . . . . . . . . 5 C. ADJUSTMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Chapter 2 HYDRAULIC PUMP AND FILTER

Section Page A. HYDRAULIC PUMP AND FILTER -

DESCRIPTION AND OPERATION.................................. 13 B. HYDRAULIC PUMP AND FILTER - OVERHAUL.. . . . . . . . . . . . . . . . . . . 14

Chapter 3 TROUBLE SHOOTING, PRESSURE TESTING,

SPECIFICATIONS AND SPECIAL TOOLS

Section Page A. TROUBLE SHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 B. PRESSURE TESTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 C. SPECIFICATIONS.. . . ...... . .. ... . . .. . .. . . .... . ..... .. . . .. ..... .. 18 D. SPECIAL TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19


PART 9 STEERING SYSTEM

Chapter 1 STEERING SYSTEM MODEL 1110 AND 1210

Section Page A. STEERING SYSTEM - DESCRIPTION AND OPERATION.. . . . . .. .... 1 B. STEERING SYSTEM - OVERHAUL. ............................... 2

Chapter 2 TROUBLE SHOOTING AND SPECIFICATIONS

(') Section Page A. TROUBLE SHOOTING ......... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9 B. SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10

o PRINTED IN U.S.A.


PART 10 FRONT AXLE

Chapter 1 FRONT AXLE - TWO WHEEL DRIVE

Section Page A. FRONT AXLE, 2WD - DESCRIPTION AND OPERATION............. 1 B. FRONT AXLE, 2WD - OVERHAUL................................ 3

Chapter 2 FRONT AXLE - FOUR WHEEL DRIVE

Section Page A. FRONT AXLE, 4WD - DESCRIPTION AND OPERATION............. 7 B. FRONT AXLE, 4WD - OVERHAUL................................ 8

Chapter 3 TROUBLESHOOTING AND SPECI·FICATIONS

Section Page A. TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 B. SPECiFiCATIONS................................................ 20


u

':"':P'AtAT';"11 WHEELS AND TIRES

Chapter 1 WHEELS AND TIRES

Section Page A. WHEELS AND TIRES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.


PART 12 SEPARATING THE TRACTOR

Chapter 1 SEPARATING THE TRACTOR

Section Page A. FRONT AXLE - Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 B. SEPARATING THE TRACTOR -

Between the Engine and Transmission .............................. 5 C. TRANSMISSION - Removal and Installation

(10 x 2 Gear Transmission) ........................................ 10 D. TRANSMISSION - Removal and Installation

(Hydrostatic Transmission) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 E. REAR AXLE CENTER HOUSING -

Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 F. REAR AXLE HOUSING - Removal and Installation .................. 18


Section Page A. SPECIFICATIONS ........................................ " . . . . . . 19

PRINTED IN U.S.A.


ford 1110 | 1210 tractor service manual · 2017. 11. 6. · fo-s-1110,1210 ffoorrdd service manual...

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