drilling eng overview

Upload: ginozky

Post on 06-Apr-2018

224 views

Category:

Documents


0 download

TRANSCRIPT

  • 8/3/2019 Drilling Eng Overview

    1/24

    1

    Drilling Engineering Overview

    Project Management

    Well Planning

    Contractor Management

    Risk Assessment

    2

    Project Management

    Operators are dependent upon various service

    providers for services that are critical to well

    delivery.

    Drilling engineers must actively manage

    themselves and the resources at their disposal.

    Effective drilling engineers are constantly andactively shifting their focus between

    Engineering activities and Management

    activities.

  • 8/3/2019 Drilling Eng Overview

    2/24

    3

    Project Management

    Engineering activities include:

    Details of the well design

    Specification and assessment of work done by

    other team members

    Operational procedures and planning

    Short term scheduling of tasks

    Time and cost prediction

    Performance monitoring and reporting

    Lessons learned

    4

    Project Management

    Management activities include:

    Understanding the full scope of work involved in

    the project

    Leadership communication vision and goals for

    the project, gain buy-in, progress reports

    Long term scheduling of work phases based onduration and lead time

    Setting priorities / Allocation of resources

    Relationships among team members that enable

    them to work effectively

  • 8/3/2019 Drilling Eng Overview

    3/24

    5

    Geology

    Completion

    Trajectory

    BHA & Drill String

    Casing

    Drilling Fluids

    Wellbore Stability

    Hole Cleaning

    & Hydraulics

    Rig Equipment

    Cementing

    Bits

    Wellheads / BOP

    Well Planning Process

    Setting Priorities Information Flow

    Decision Support

    Optimization

    6

    Geology

    Offset well dataElectric Logs

    MudlogsSamples

    Cores

    Test resultsSeismic data

    Targets:

    N-S/E-WTVD

    Size / Shape / OrientationDirectional Tendencies / Dip Angles / Faults

    Lithologies:

    Rock type / strengthPorosity / permeability

    Troublesome FormationsFracture and Pore Pressure Gradients

    Temperature

    Expected FluidsExpected Flow Rates

    Geology

    Completion

    Trajectory

    BHA & Drill String

    Casing

    Drilling Fluids

    Wellbore Stability

    Hole Cleaning

    & Hydraulics

    Rig Equipment

    Cementing

    Bits

    Wellheads / BOP

  • 8/3/2019 Drilling Eng Overview

    4/24

    7

    Completion

    GeologyLithologies:

    Rock type / strength

    Porosity / permeability

    Dip Angles / Faults

    Fracture and Pore Pressure Gradients

    Expected FluidsExpected Flow Rates

    Production Casing/Tubing SizeCompletion Design

    Artificial Lift Requirements

    Stimulation Design

    Length / Orientation in Reservoir

    Future Intervention Requirements

    Geology

    Completion

    Trajectory

    BHA & Drill String

    Casing

    Drilling Fluids

    Wellbore Stability

    Hole Cleaning

    & Hydraulics

    Rig Equipment

    Cementing

    Bits

    Wellheads / BOP

    8

    Trajectory Design

    Geology

    Targets:

    N-S/E-W

    TVD

    Size / Shape

    Orientation

    Troublesome Formations

    Directional Tendencies

    Completion

    Length / Orientation in Reservoir

    Future Intervention Requirements

    MD/TVD

    InclinationAzimuth

    KOPBuild Rates

    Walk Rates

    Dogleg Severity

    N-S / E-W Displacements

    Horizontal Departure

    Surveying Requirements

    Geology

    Completion

    Trajectory

    BHA & Drill String

    Casing

    Drilling Fluids

    Wellbore Stability

    Hole Cleaning

    & Hydraulics

    Rig Equipment

    Cementing

    Bits

    Wellheads / BOP

  • 8/3/2019 Drilling Eng Overview

    5/24

    9

    Wellbore Stability

    GeologyTarget Orientation

    Lithologies

    Rock type / strengthFracture & Pore Pressure Gradients

    Troublesome Formations / Stress Regime

    Directional Tendencies

    Completion

    Length / Orientation in Reservoir

    Prod. Casing/Hole Size

    Pressure at Abandonment

    Trajectory

    Wellbore Position

    KOPInclinationAzimuth

    Mechanical Stability: MW Window

    Drilling Practices

    Tripping PracticesChemical Stability: Inhibitive Fluid Reqts.

    Geology

    Completion

    Trajectory

    BHA & Drill String

    Casing

    Drilling Fluids

    Wellbore Stability

    Hole Cleaning

    & Hydraulics

    Rig Equipment

    Cementing

    Bits

    Wellheads / BOP

    10

    Drilling Fluids

    Geology

    Lithologies

    Rock type / strength

    Fracture & Pore Pressure Gradients

    Troublesome Formations

    CompletionNon-damaging

    TrajectoryInclination

    Wellbore Stability

    MW Schedule

    Inhibitive Fluid Reqts.

    Mud Type

    Mud Properties

    Mud Weight

    Rheology

    Filtration

    InhibitionSolids Control Requirements

    Cuttings Handling / Disposal

    Geology

    Completion

    Trajectory

    BHA & Drill String

    Casing

    Drilling Fluids

    Wellbore Stability

    Hole Cleaning

    & Hydraulics

    Rig Equipment

    Cementing

    Bits

    Wellheads / BOP

  • 8/3/2019 Drilling Eng Overview

    6/24

    11

    Casing

    Wellbore StabilityMW Schedule

    Casing Seat OptionsCompletionProd. Casing / Hole Size

    Completion DesignStimulation Design

    Zonal Isolation

    Drilling FluidsMud Type

    Mud Properties

    Mud Weight

    Viscosity

    Friction Coefficient

    Trajectory

    Critical Angle

    Dogleg Severity

    Casing Sizes, Weights, Grades, Connections

    Casing Setting Depths

    Casing vs- Liner/TiebackLoad Cases Tension, Burst, Collapse, BucklingSpecial Tools

    Running Procedures

    Geology

    Completion

    Trajectory

    BHA & Drill String

    Casing

    Drilling Fluids

    Wellbore Stability

    Hole Cleaning

    & Hydraulics

    Rig Equipment

    Cementing

    Bits

    Wellheads / BOP

    Geology

    Pressure ProfileUnstable formations

    12

    Cementing

    Wellbore Stability

    MW Schedule

    Problem formations

    CompletionHole Size Requirements

    Completion Design

    Stimulation Design

    Zonal IsolationDrilling Fluids

    Mud Type

    Mud Properties

    Mud Weight

    Viscosity

    Trajectory

    Inclination

    Dogleg Severity

    Cement Job DesignsSlurry type / additives

    Slurry volumes

    Spacers / Washes

    Displacement

    Conventional vs- Inner string

    Tool Selection Float Equipment,

    Centralizers, Stage tools, ECPs

    FIT / LOT Plan

    Geology

    Completion

    Trajectory

    BHA & Drill String

    Casing

    Drilling Fluids

    Wellbore Stability

    Hole Cleaning

    & Hydraulics

    Rig Equipment

    Cementing

    Bits

    Wellheads / BOP

    Geology

    Pressure Profile

    Temperature

    Aquifers

  • 8/3/2019 Drilling Eng Overview

    7/24

    13

    Wellheads / BOP

    CasingCasing Sizes

    No. of strings to surface

    Completion

    Hole Size Requirements

    Completion Design

    Stimulation Design

    Drilling Fluids

    Mud Type

    Mud Additives

    Trajectory

    Close proximity

    requirements

    Wellhead Size / Design / Pressure Rating

    BOP Size / Configuration / Working Pressure RatingTesting Procedures / Frequency

    Geology

    Completion

    Trajectory

    BHA & Drill String

    Casing

    Drilling Fluids

    Wellbore Stability

    Hole Cleaning

    & Hydraulics

    Rig Equipment

    Cementing

    Bits

    Wellheads / BOP

    Geology

    Pressure Profile

    Temperature

    14

    BHA & Drill String

    Drilling Fluids

    Mud Type

    Mud PropertiesMud Weight

    Friction Coefficient

    Trajectory

    Measured Depth

    True Vertical Depth

    KOP / Dogleg Severity

    Inclination

    Azimuth

    Geology

    Lithology / strength

    Dip Angles / Faults

    CasingCasing Sizes

    Setting Depths

    BHA Configuration / Directional Response

    Drill String: Lengths, Sizes, Weights, Grades, Connections

    Performance Properties: Tension, Torque, Buckling

    Operating Procedures: Torque and Drag

    % Rotary Mode, Tortuosity

    Casing Wear Prediction / Mitigation Plan

    Inspection Procedures / Frequency

    Geology

    Completion

    Trajectory

    BHA & Drill String

    Casing

    Drilling Fluids

    Wellbore Stability

    Hole Cleaning

    & Hydraulics

    Rig Equipment

    Cementing

    Bits

    Wellheads / BOP

  • 8/3/2019 Drilling Eng Overview

    8/24

    15

    Bits

    Drilling Fluids

    Mud Type

    Mud Properties

    InhibitionTrajectory

    Measured Depth

    Dogleg Severity

    Geology

    Lithology / strength

    Reactivity of claysAbrasiveness

    Casing

    Casing Sizes

    Bit Size, Roller Cone / Fixed Cutter, Style, Features

    Operating Parameters: WOB, RPM

    Expected ROP, Footage, Bit Life, Cost / Foot

    Eccentric or Bicenter Requirements

    Geology

    Completion

    Trajectory

    BHA & Drill String

    Casing

    Drilling Fluids

    Wellbore Stability

    Hole Cleaning

    & Hydraulics

    Rig Equipment

    Cementing

    Bits

    Wellheads / BOP

    Wellbore Stability

    Mobile Formations

    BHA & Drill String

    WOB and Torque Cap.

    Motor Torque Output

    % Rotary Mode

    Cementing

    Annular Clearance Reqts

    16

    Hole Cleaning &

    Hydraulics

    Drilling FluidsMud Type

    Mud PropertiesMud Weight

    RheologyFiltration

    TrajectoryMeasured Depth

    Surveying ReqtsInclination

    Casing & CementingCasing Sizes

    Setting Depths

    BHA & Drill String

    Drill String:

    Lengths, Sizes,

    % Rotary Mode

    Flow Rates

    Standpipe Pressures

    Pump Horsepower Requirements

    Annular Velocities

    Equivalent Circulating Densities

    Surge / Swab

    Bit Hydraulic Horsepower

    Hole Cleaning Recommendations

    Geology

    Completion

    Trajectory

    BHA & Drill String

    Casing

    Drilling Fluids

    Wellbore Stability

    Hole Cleaning

    & Hydraulics

    Rig Equipment

    Cementing

    Bits

    Wellheads / BOP

    Wellbore StabilityUnstable Formations

    Hole EnlargementPore Pressure / Frac

    Gradient Window

    Bits

    Hole Sizes

    Bit Design

    Expected ROP

  • 8/3/2019 Drilling Eng Overview

    9/24

    17

    Rig Equipment

    Casing

    Casing SizesSetting Depths

    Hookload

    Drilling Fluids

    Mud TypeMud Properties

    Solids Control

    Storage Volume

    Cuttings Handling

    BHA & Drill String

    Lengths, Sizes

    Tension / Torque Loads

    RPM

    Hole Cleaning

    & Hydraulics

    Flow Rates

    Standpipe Pressures

    Pump HP Reqts

    Top Drive Torque / RPM Capability

    Pump HP / Flow Rate / Pressure Capability

    Hookload Capacity

    Derrick Setback Space / Capacity

    Drilling Fluid Storage / Mixing / Solids Control

    Bulk Dry / Liquid Storage Capacity

    Deck Space / Bed Space

    Geology

    Completion

    Trajectory

    BHA & Drill String

    Casing

    Drilling Fluids

    Wellbore Stability

    Hole Cleaning

    & Hydraulics

    Rig Equipment

    Cementing

    Bits

    Wellheads / BOP

    Cementing

    Slurry VolumesAdditive Types

    Wellheads / BOP

    Size / Configuration

    Pressure Rating

    18

    Geology

    Completion

    Trajectory

    BHA & Drill String

    Casing

    Drilling Fluids

    Wellbore Stability

    Hole Cleaning

    & Hydraulics

    Rig Equipment

    Cementing

    Bits

    Wellheads / BOP

    Deck Space for Equipment

    Storage for Fluids

    Bed Space for People

    Top Drive

    Torque Output

    Liquid Storage

    Dry Storage

    Solids Control

    Cuttings Handling Deck Space for Tubulars

    Deck Space for EquipmentHookload Capacity

    Dry Storage

    Liquid Storage

    for returns Size / Configuration

    Pressure Rating

    Rig Pipe Inventory

    Racking Space

    Storage SpacePump HP

    Flow Rate / SPM

    Standpipe Pressure Limit

    Working Backwardsfrom

    Rig Capabilities

  • 8/3/2019 Drilling Eng Overview

    10/24

    19

    Geology

    Completion

    Trajectory

    BHA & Drill String

    Casing

    Drilling Fluids

    Wellbore Stability

    Hole Cleaning

    & Hydraulics

    Rig Equipment

    Cementing

    Bits

    Wellheads / BOP

    Exampleof

    Other Iterations

    20

    Hazard Control Process

  • 8/3/2019 Drilling Eng Overview

    11/24

    21

    Unocal Hazards Control Policy

    Inspection,

    0perations,

    Maintenance and

    Cessation of operations.

    Engineering,

    Drilling,

    Well servicing,

    Construction,

    Each operating unit shall ensure that hazards control

    procedures are developed and implemented to effectivelyidentify, evaluate and control hazards associated with

    all work at each stage, from conception through design;

    22

    Work

    Emergency?

    Type of

    Work?

    HAR

    Required?

    Significant

    Work Scope

    Change?

    Mitigate

    Emergency

    HA Screening

    and Technique

    Selection

    Select HAR

    Technique and

    HAR team

    Perform

    Hazard Analysis

    Review

    Follow-up and

    Close-out

    HAR Actions

    Finalize Design

    Implementation

    Planning

    Yes

    No

    No

    Yes

    Yes

    No

    As Soon As Possible

    Change or New Project Maintenance/Replacement-in-Kind

    Design/EngineeringPhase

  • 8/3/2019 Drilling Eng Overview

    12/24

    23

    Note 1:

    "Resolving concerns will be by any of a number of

    methods such as peer discussion, project meeting or a

    formal hazard analysis. The method selected will be

    at the discretion of the performing authority, suitably

    trained in application of the techniques.

    Any Concerns?

    Variance

    from Work

    Plan?

    ImplementationPhase

    Screening

    Start Work

    Complete Work

    Resolve

    Concerns

    (Note 1)Yes

    No

    No

    Yes

    Im

    plementation/ConstructionPhase

    Implementation

    Planning

    Hazards Control Process

    24

    Hazard Analysis

    Design Phase

    Hazard Analysis Screening

    Use Guidebooks - Tools and Techniques / When to use

    Engineering Phase

    Hazard Analysis Review

    Finalize Work

    Implementation Phase Significant Work Scope Change

    Implementation Planning

    Screening Go / No Go

    Deviation from work plan

    Work Completion reporting / audit / learning

  • 8/3/2019 Drilling Eng Overview

    13/24

  • 8/3/2019 Drilling Eng Overview

    14/24

    27

    Risk Management Objectives

    Control losses and manage risks

    Promote critical thinking and management of change

    Provide a standard risk assessment methodology

    Provide additional risk management tools

    Provide risk management training

    Comply with Unocals Risk Management Standard

    Comply with Unocals OMS requirements for risk,engineering standards and management of change

    Complement Unocals Hazards Control Policy

    28

    Key ContractRisk Management Elements

    Indemnification

    Insurance

    Accident Reporting

    Force Majeure

    Warranties, includingpatents and copyright

    Confidentiality

    Audit

    Applicable Law

    Billing

    Term

    Termination

    Foreign Corrupt PracticesAct

    Technical Exhibits

  • 8/3/2019 Drilling Eng Overview

    15/24

    29

    Contractor Management

    Program

    30

    Key Aspects of the CMP

    Company-wide application of best practices to select

    and manage contractors

    A well defined cradle to grave contracting process

    Each contract is owned by a Contract Manager

    Contract teams are formally established

    Technical specifications and Contractor selection are

    based on business objectives

  • 8/3/2019 Drilling Eng Overview

    16/24

    31

    Key Aspects of the CMP

    Focus is on total long term value; not (only) on price

    Planned and structured management of Contractor

    performance continuous improvement

    Risk Management / OMS

    The program is a guideline that must reflect BU

    requirements

    32

    Managers Responsibilities

    Integrate the CMP into every major project / program

    Make appropriate resources (personnel) available

    Delegate responsibility to contract teams:

    Ensure the right people are selected as team members

    Clarify the priority of the contracting effort and provide guidance

    Participate in appropriate reviews and sanction key decisions Track progress and address problem areas - ensure accountability

    Be visibly committed to the CMP

  • 8/3/2019 Drilling Eng Overview

    17/24

    33

    The Procurement Team

    Contract Manager

    Procurement Specialist

    HES Representative

    Engineers & Techs

    Superintendents

    Worksite Supervisors

    Clerks & Secretaries

    Management

    Attorney

    HR Rep

    Accounting Rep

    Tax Department Rep

    Auditors

    Cross Functional Personnel

    34

    CMP Objectives

    Apply Unocals values to all business dealings

    Maximize the value for every procurement dollar

    Manage risks (HES, operational, & commercial)

    Timely delivery of quality goods and services

    Meet requirements of policies and regulations Integrate multiple Contractors in a single project

  • 8/3/2019 Drilling Eng Overview

    18/24

    35

    Contracting Priorities(Key Value Drivers)

    Personnel

    Service

    Goods

    Pricing

    36

    Drivers - Personnel

    This is the single greatest factor in being

    the Clear Leader!

    We need Contractor personnel who are:

    technically excellent

    highly motivated driven by continuous improvement

    team players

    available to Unocal

  • 8/3/2019 Drilling Eng Overview

    19/24

    37

    Drivers - Goods

    Have we developed detailed technical

    specifications? Composition of materials

    API specifications

    Pressure and Temperature ratings

    Do we understand Contractors QA / QC?

    38

    Drivers - Service

    Quality of service is always determined byquality of personnel and overall management

    Service is impacted directly by the way inwhich we manage the relationship from bothsides

  • 8/3/2019 Drilling Eng Overview

    20/24

    39

    Drivers - Pricing

    Every Contractor working for Unocalneeds to make a fair and reasonable

    profit.

    A key driver for all Contractors is to

    be paid on time!

    40

    Expectations

    Establish high expectations and define themearly - What do we consider success?

    Ensure management (Unocal & Contractor)are committed to meeting the expectations

    Expect continuous improvement

  • 8/3/2019 Drilling Eng Overview

    21/24

    41

    Contracting Activities Form a Contract Team

    Research the Business Environment

    Internal and External Develop Contract Strategy

    Method of Selection & Commercial Structure Bid / Bundle / Negotiation / Alliance / Turnkey / Performance

    Global or local / Extensions / Exclusive personnel or equipment

    Develop Specifications

    Pre-Qualify Vendors

    Revalidate the Strategy Does original strategy still appear workable?

    Contract Implementation Reporting / Invoicing

    Performance Management During the Contract Life

    42

    Research the Business Environment

    Internal understanding: Analysis of this type of service: Who spends how much

    with whom to accomplish what?

    Forecasted activity level

    Historical problems (quality, timeliness, incidents)

    Opportunities to bundle services or consolidate with otherdepartments / business units

    External understanding: What levels of competition and what range of quality &

    capabilities exist in the market?

    What commercial structures are most efficient for theContractors?

  • 8/3/2019 Drilling Eng Overview

    22/24

    43

    Performance Management

    During the Contract Life

    Contract Manager is the focus point and isresponsible for Contractor performance

    Business Performance Reviews (BPR) are held toidentify any issues and track action items created toaddress those issues

    Contract Strategy Review (6 12 months from endof contract term)

    Final Contract Review

  • 8/3/2019 Drilling Eng Overview

    23/24

    Notes:__________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

  • 8/3/2019 Drilling Eng Overview

    24/24

    Notes:__________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________

    __________________________________________________________