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DOOR INTERLOCK SYSTEM INSTALLATION MANUAL

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Page 1: DOOR INTERLOCK SYSTEM INSTALLATION MANUAL · Magnetic door lock: Primary door lock for single ... DOOR INTERLOCK SYSTEM INSTALLATION MANUAL

DOOR INTERLOCK SYSTEM INSTALLATION MANUAL

Page 2: DOOR INTERLOCK SYSTEM INSTALLATION MANUAL · Magnetic door lock: Primary door lock for single ... DOOR INTERLOCK SYSTEM INSTALLATION MANUAL

DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________

_________________________________________________________________________________________________

technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311

email: [email protected] web: www. technickon.co.uk - 1 -

CONTENTS SECTION PAGE

1. CONTROL AND DISTRIBUTION PANEL 2 2. FIELD WIRING 3

3. MAGNETIC LOCK AND PROXIMITY SWITCH 4

4. SLAVE INTERLOCK MODULE 5

5. REMOTE OVERRIDE MODULE 6

6. FIRE ALARM CONTROL 7

7. REMOTE RESET AND INDICATION 8 8. PUSH TO EXIT BUTTONS 9

9. INSTALLATION CHECKLIST BEFORE SWITCHING ON 10

10. SYSTEM DRAWINGS 11/12

Page 3: DOOR INTERLOCK SYSTEM INSTALLATION MANUAL · Magnetic door lock: Primary door lock for single ... DOOR INTERLOCK SYSTEM INSTALLATION MANUAL

DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________

_________________________________________________________________________________________________

technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311

email: [email protected] web: www. technickon.co.uk - 2 -

1. CONTROL AND DISTRIBUTION PANEL

A. Locate the power and distribution panel within the ceiling void or wall mount to allow distribution of cables to each interlocked door.

B. The power and distribution panel should be

supplied from a switched fused spur, located no more than 1m away from the panel. The power supply requires a 240v 50Hz supply.

Page 4: DOOR INTERLOCK SYSTEM INSTALLATION MANUAL · Magnetic door lock: Primary door lock for single ... DOOR INTERLOCK SYSTEM INSTALLATION MANUAL

DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________

_________________________________________________________________________________________________

technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311

email: [email protected] web: www. technickon.co.uk - 3 -

MASTER

six core signal cable 1 Amp rated

ON

T5

J1

3 65421

00707

JAPANATK104TK1 - 24V

NAIS

0313 AMALAYSIA

53W/5

MALAYSIA0313 A

53W/5

7 8 9 10

T4

MASTER INTERLOCK MODULE

196-6298

24VDC DOOR INTERLOCK SYSTEM

IN

ONONON

+ +

RESETPRESS TO IN

D3+

D1 D2

2 2

J36

54

J46

54

3 32

654

J

3

J2

65

43

2

1 11

1+

ININ

D4

2

6543

1

IN

ON

ON

3840R

24VDC

03 03 RS

D1IN

+

J6J5

0v

24VDC

0v24vdc

D4D3D2IN IN

CONTROL PANEL

FIELD WIRING (To each interlocked door)

2. FIELD WIRING

A. Each interlocked door in the system has a Master

interlock module. Each master module requires six cores to be run from the control panel to each master module. The cable should be rated at 24vdc and matched to the fuse size installed on the PCB.

B. Each six way terminal mounted on the distribution

board within the power supply panel is for each interlocked door set. Terminations should be connected as follows:-

Control Panel Master Interlock Module (Door 1) (Door 1) Terminal 1 – Terminal 1 Terminal 2 – Terminal 2 Terminal 3 – Terminal 3 Terminal 4 – Terminal 4 Terminal 5 – Terminal 5 Terminal 6 – Terminal 6 Repeat the above wiring for each door in the system. If the master module does not have a slave module or remote override connected to it switch J1 to the ON position.

Page 5: DOOR INTERLOCK SYSTEM INSTALLATION MANUAL · Magnetic door lock: Primary door lock for single ... DOOR INTERLOCK SYSTEM INSTALLATION MANUAL

DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________

_________________________________________________________________________________________________

technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311

email: [email protected] web: www. technickon.co.uk - 4 -

Magnetic door lock:

Primary door lock for single door use - 250mA @ 24vdc max.

Secondary door lock for duoble door use - 250mA @ 24vdc max.

Connect magnets in parallel with a maximum combined current of 500mA @ 24vdc.

MASTER

Door proximity switch:

NO contacts when door is open.

Connect in series when using two switches on a double door set.

(9) -

(10) +

(8) -

(7) +

six core signal cable 1 Amp rated

ON

T5

J1

3 65421

00707

JAPANATK104TK1 - 24V

NAIS

0313 AMALAYSIA

53W/5

MALAYSIA0313 A

53W/5

7 8 9 10

T4

MASTER INTERLOCK MODULE

196-6298

24VDC DOOR INTERLOCK SYSTEM

IN

ONONON

+ +

RESETPRESS TO IN

D3+

D1 D2

2 2

J36

54

J46

54

3 32

654

J

3

J2

65

43

2

1 11

1+

ININ

D4

2

6543

1

IN

ON

ON

3840R

24VDC

03 03 RS

D1IN

+

J6J5

0v

24VDC

0v24vdc

D4D3D2IN IN

CONTROL PANEL

FIELD WIRING (To each interlocked door)

3. MAGNETIC LOCK AND PROXIMITY SWITCH

A. Run a cable from the master module to the

magnetic lock and proximity switch position. B. Install the magnetic lock in accordance with the

manufactures installation instructions. Connect terminals 7 and 8 into the magnetic lock and ensure that the lock is set to 24vdc. The majority of locks are set to 12vdc when sent out from manufacture.

C. When mounting two locks onto a double door the

electrical connections should be connected in parallel.

D. Install the proximity switch into the door frame

header and connect the NO contacts into terminals 9 and 10. Install the magnet into the door head and check that they align.

E. When using two proximity switches on a double

door the electrical connections should be connected in series.

F. Remove the wires from terminals 9 and 10 and

check that continuity is broken when either door is opened and restored when the door is closed, on double doors check that this happens with both door leafs.

NOTE: Use only fail safe locks that fail unlocked in the event of a power failure.

Page 6: DOOR INTERLOCK SYSTEM INSTALLATION MANUAL · Magnetic door lock: Primary door lock for single ... DOOR INTERLOCK SYSTEM INSTALLATION MANUAL

DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________

_________________________________________________________________________________________________

technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311

email: [email protected] web: www. technickon.co.uk - 5 -

SLAVE INTERLOCK MODULE

SLAVE

T5

3 65421

00707

JAPANATK104TK1 - 24V

NAIS

MALAYSIA0313 A

53W/5

T4

MASTER

ON

T5

J1

3 65421

00707

JAPANATK104TK1 - 24V

NAIS

0313 AMALAYSIA

53W/5

MALAYSIA0313 A

53W/5

7 8 9 10

T4

MASTER INTERLOCK MODULE

4. SLAVE INTERLOCK MODULE Slave modules enable indicator lights and an override button to be fitted to both sides of the door. This is not always necessary on all systems to have both a master module and a slave module.

A. Run a six core cable form the master module to the slave module.

B. Terminals should be connected as follows:-

Master Interlock Module Slave Interlock Module (Door 1) (Door 1) Terminal 11 – Terminal 1 Terminal 12 – Terminal 2 Terminal 13 – Terminal 3 Terminal 14 – Terminal 4 Terminal 15 – Terminal 5 Terminal 16 – Terminal 6

C. When a slave module is connected into a master

module ensure that J1 is switched off to extend the override loop.

D.

Page 7: DOOR INTERLOCK SYSTEM INSTALLATION MANUAL · Magnetic door lock: Primary door lock for single ... DOOR INTERLOCK SYSTEM INSTALLATION MANUAL

DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________

_________________________________________________________________________________________________

technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311

email: [email protected] web: www. technickon.co.uk - 6 -

2 3 41

REMOTE OVERRIDE

MASTER

ON

1 2 4 5 63

J1

T5

T4

10987

53W/5

0313 AMALAYSIA

53W/5

MALAYSIA0313 A

NAISTK1 - 24VATK104 JAPAN

00707

MASTER INTERLOCK MODULE

24VDC DOOR INTERLOCK SYSTEM

196-6298

D2

1 1

23

45

6

J2

3

J

456

2

D1+

ON

1

3456

2

D4IN IN

+

11

33456 J

4

456 J

3

22

D3INPRESS TO

RESET

++

ON ON

IN

RS

03 03

24VDC

0v

J5 J6

24VDC

3840R

ON

ON

ININD2 D3 D4

+

IND1

IN

24vdc

0v

REMOTE OVERRIDE

3 41 2

CONTROL PANEL

FIELD WIRING (To each interlocked door)

5. REMOTE OVERRIDE MODULE Remote override modules enable an override button to be connected into the system without indicator lights etc. Remote stop buttons can be connected into the main distribution board using a spare door terminal or into a master module that does not have a slave module connected.

A. Run a cable with four cores from the distribution panel or a master module to the remote override button position.

B. Terminals should be connected as follows when

connecting into a master module: Master Module Remote override Terminal 13 (3) – Terminal 1 Terminal 14 (4) – Terminal 2 Terminal 15 (5) – Terminal 3 Terminal 16 (6) – Terminal 4

Break glass units should be connected in series (NC contacts) into terminals 15 and 16 on the master.

C. Terminal numbers in brackets are the terminals to use

when connecting into a spare terminal in the distribution panel. When a remote override module is connected into a master module ensure that J1 is switched off to extend the override loop. When connecting into a spare door terminal in the power supply panel switch the jumper on the bottom right of the terminal to OFF.

Page 8: DOOR INTERLOCK SYSTEM INSTALLATION MANUAL · Magnetic door lock: Primary door lock for single ... DOOR INTERLOCK SYSTEM INSTALLATION MANUAL

DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________

_________________________________________________________________________________________________

technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311

email: [email protected] web: www. technickon.co.uk - 7 -

Fire alarm control: (13,14)NC Contacts that openwhen alarm is activated.Remove J5 when fitted.

(13)

24VDC DOOR INTERLOCK SYSTEM

7 GENERATION - AIRSCAPE

196-6298

D11

23

45

6

J

th

FIELD WIRING (To each interlocked door)

CONTROL PANEL

1

3456

2

D4IN

+

1 11

J2

3456

233456

J4

456

J3

22

D2+

D3INPRESS TO

RESET

++

ON ON ON

IN IN

24VDC

0v

24vdc

0v

IND2 D3

J5 J6

+

IND1

RS

03 03

24VDC

3840R

ON

ON

IN IND4

(14)

NC

6. FIRE ALARM CONTROL

Terminals 13 and 14 on the distribution board can be used to disable the entire system in the event of a fire alarm condition. Use NO contacts rated at 24vdc that are held closed when the system is healthy. The terminals should open in the event of fire alarm activation. Ensure J5 (J9 on the large board) is switched off when fitting the fire alarm control. When the fire alarm is operated and the control contacts are opened all power is isolated to the system which will ensure all doors fail safe. Normal operation will resume when the contacts are closed and the fire alarm system reset.

Page 9: DOOR INTERLOCK SYSTEM INSTALLATION MANUAL · Magnetic door lock: Primary door lock for single ... DOOR INTERLOCK SYSTEM INSTALLATION MANUAL

DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________

_________________________________________________________________________________________________

technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311

email: [email protected] web: www. technickon.co.uk - 8 -

Remote override reset: (15,16)Momentary contacts (NC when operated)Remove J6 when fitted.

Remote override indication: (17,18)Terminal 18 = 24vdc and Terminal 17 = 0v. Polarity is reversed when override button is operated. This can be used to drive a green LED (system healthy) or a red LED (Override operated)

196-6298

7 GENERATION - AIRSCAPE

24VDC DOOR INTERLOCK SYSTEM

IN

CONTROL PANEL

FIELD WIRING (To each interlocked door)

th

ONONON

+ +

RESETPRESS TO IN

D3+

D1 D2

2 2

J36

54

J46

54

3 32

654

J

3

J2

65

43

2

1 11

1

+

ININ

D4

2

6543

1

IN

ON

ON

3840R

24VDC

03 03 RS

D1IN

+

J6J5

0v

24VDC

0v

24vdc

(15)

(16)

(17)

(18)

D4D3D2IN IN

G

R

7. REMOTE RESET AND INDICATION The override loop can be set up to latch in the override state. This may be required for a supervisor to be alerted in the event of the button being operated. This can help reduce misuse of the override facility. A key switch with a momentary action should be used for this function, so that the supervisor will hold the reset key and therefore always be alerted in the event of the override buttons being operated. Switch J6 (J10 on the large PCB) to OFF when connecting a remote reset switch.

Page 10: DOOR INTERLOCK SYSTEM INSTALLATION MANUAL · Magnetic door lock: Primary door lock for single ... DOOR INTERLOCK SYSTEM INSTALLATION MANUAL

DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________

_________________________________________________________________________________________________

technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311

email: [email protected] web: www. technickon.co.uk - 9 -

T4

1 2

10987

4 5 63

J1

53W/5

0313 AMALAYSIA

53W/5

MALAYSIA0313 A

T5

NAISTK1 - 24VATK104 JAPAN

00707

(7) +

(8) -

(10) +

(9) -

Magnetic door lock:

Primary door lock for single door use - 250mA @ 24vdc max.

Secondary door lock for duoble door use - 250mA @ 24vdc max.

Connect magnets in parallel with a maximum combined current of 500mA @ 24vdc.

For door monitoring use the contactson a monitored magnetic lock.

MASTER INTERLOCK MODULE

MASTER

six core signal cable 1 Amp rated

ON

+

REF:PE/08

NAIS

TK1 - 24V

ATK104

JAPAN

00707

PUSH TO EXIT BUTTONS

+

REF:PE/08

NAIS

TK1 - 24V

ATK104

JAPAN

00707

MASTER SALVE

8. PUSH TO EXIT BUTTONS PUSH TO EXIT buttons can be fitted if the system needs to operate as a normally locked system. The magnetic locks will release when either button is pressed. Use monitored door locks with relay output when using PUSH TO EXIT buttons.

Page 11: DOOR INTERLOCK SYSTEM INSTALLATION MANUAL · Magnetic door lock: Primary door lock for single ... DOOR INTERLOCK SYSTEM INSTALLATION MANUAL

DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________

_________________________________________________________________________________________________

technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311

email: [email protected] web: www. technickon.co.uk - 10 -

9. INSTALLATION CHECKLIST BEFORE SWITCHING ON. ü Ensure all magnetic locks have been set to 24vdc. Locks are supplied to operate on 12vdc systems and must be

changed to 24vdc during installation. ü Ensure all field wiring has been installed as per the installation instructions.

ü Ensure that the correct fuse has been fitted to the fused spur.

This door interlock system has a 120db alarm configured that operates when the override facility is operated. It is recommended to follow the following steps to prevent accidental activation of the alarm.

1. On the distribution PCB located in the control panel each door has a jumper located to the bottom right of the terminal. Switch these to ON to isolate the override loop for each door.

2. On the small distribution board (4 doors) switch ON J5 and J6 (On the large distribution boards the jumpers are numbered J9 and J10). J5 (J9) isolates the fire alarm, this should be switched on if no fire alarm control is fitted and J6 (J10) is used to reset the override loop this should only be switched off if the remote reset is used.

3. Switch on the supply to the control panel and the LED next to the white relay should be green, indicating that the system is healthy.

4. Check that all override buttons are twisted out (Reset) and switch each jumper next to each door terminal off to extend the override loop to each door. If when the jumper is switched off the alarm sounds or the LED turns red switch back on and check the field wiring. Carry out this procedure for each door until all jumpers have been switched off.

5. If the fire alarm control has been fitted, switch jumper J5 (J9) off and ensure that the green light is still illuminated. 6. When the system is working correctly, check that the correct doors are interlocked and press each stop button in turn

and reset to check operation. When the override button is pressed the alarm should sound and a red light illuminated in the center of the stop button.

Page 12: DOOR INTERLOCK SYSTEM INSTALLATION MANUAL · Magnetic door lock: Primary door lock for single ... DOOR INTERLOCK SYSTEM INSTALLATION MANUAL

DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________

_________________________________________________________________________________________________

technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311

email: [email protected] web: www. technickon.co.uk - 11 -

T4

12

10

98

7

45

63

J1

53W/5

0313 A

MALAYSIA

53W/5

MALAYSIA

0313 A

T5

NAIS

TK1 - 24V

ATK104

JAPAN

00707

FIELD WIRING (To each interlocked door)

CONTROL PANEL

(7) +

(8) -

(10) +

(9) -

Magnetic door lock:

Primary door lock for single

door use - 250mA @ 24vdc max.

Secondary door lock for duoble

door use - 250mA @ 24vdc max.

Connect magnets in parallel with

a maximum combined current of

500mA @ 24vdc.

Door proximity switch:

NO contacts when door is open.

Connect in series when using two

switches on a double door set.

MASTER INTERLOCK MODULE

MASTER

(18)

(17)

(16)

(15)

(14)

(13)

Fire alarm control: (13,14)

NC Contacts that open

when alarm is activated.

Remove J5 when fitted.

Remote override reset: (15,16)

Momentary contacts (NC when operated)

Remove J6 when fitted.

Remote override indication: (17,18)

Terminal 18 = 24vdc and Terminal 17 =

0v. Polarity is reversed when

override button is operated. This can

be used to drive a green LED (system

healthy) or a red LED (Override

operated)

R

NC

G

24vdc0v

24VDC0v

1

1

11

1

2 3 4 5 6

J23

J

4 5 623 4 5 62

33

4 5 6

J4

4 5 6J3

22

D2

J5

J6

D1

th+

24VDC DOOR INTERLOCK SYSTEM7 GENERATION - AIRSCAPE

D4IN

IN

+

+

D3IN

PRESS TO

RESET

++

IN

IN

IN

IN

IN

D1

D2

D3

D4

six core signal cable 1 Amp rated

RS

03 03

196-6298

24VDC

3840R ON

ON

ON

ON

ON

ON

DOOR INTERLOCK SYSTEM

T5

36

54

21

00707

JAPAN

ATK104

TK1 - 24V

NAIS

MALAYSIA

0313 A

53W/5

T4

DOOR INTERLOCK SYSTEM

SLAVE INTERLOCK MODULE

SLAVE

Page 13: DOOR INTERLOCK SYSTEM INSTALLATION MANUAL · Magnetic door lock: Primary door lock for single ... DOOR INTERLOCK SYSTEM INSTALLATION MANUAL

DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________

_________________________________________________________________________________________________

technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311

email: [email protected] web: www. technickon.co.uk - 12 -

T4

12

10

98

7

45

63

J1

53W/5

0313 A

MALAYSIA

53W/5

MALAYSIA

0313 A

T5

NAIS

TK1 - 24V

ATK104

JAPAN

00707

FIELD WIRING (To each interlocked door)

CONTROL PANEL

(7) +

(8) -

(10) +

(9) -

Magnetic door lock:

Primary door lock for single

door use - 250mA @ 24vdc max.

Secondary door lock for duoble

door use - 250mA @ 24vdc max.

Connect magnets in parallel with

a maximum combined current of

500mA @ 24vdc.

For door monitoring use the contacts

on a monitored magnetic lock.

MASTER INTERLOCK MODULE

MASTER

(18)

(17)

(16)

(15)

(14)

(13)

Fire alarm control: (13,14)

NC Contacts that open

when alarm is activated.

Remove J5 when fitted.

Remote override reset: (15,16)

Momentary contacts (NC when operated)

Remove J6 when fitted.

Remote override indication: (17,18)

Terminal 18 = 24vdc and Terminal 17 =

0v. Polarity is reversed when

override button is operated. This can

be used to drive a green LED (system

healthy) or a red LED (Override

operated)

R

NC

G

24vdc0v

24VDC0v

1

1

11

1

2 3 4 5 6

J23

J

4 5 623 4 5 62

33

4 5 6

J4

4 5 6J3

22

D2

J5

J6

D1

th

+

24VDC DOOR INTERLOCK SYSTEM7 GENERATION - AIRSCAPE

D4IN

IN

+

+

D3IN

PRESS TO

RESET

++

IN

IN

IN

IN

IN

D1

D2

D3

D4

six core signal cable 1 Amp rated

RS

03 03

196-6298

24VDC

3840R ON

ON

ON

ON

ON

ON

T5

36

54

21

00707

JAPAN

ATK104

TK1 - 24V

NAIS

MALAYSIA

0313 A

53W/5

T4

SLAVE INTERLOCK MODULE

SLAVE

+

REF:PE/08

NAISTK1 - 24VATK104 JAPAN

00707

PUSH TO EXIT BUTTONS +

REF:PE/08

NAISTK1 - 24VATK104 JAPAN

00707

MASTER

SALVE