The DataPro Advantage: Capturesmeasurementdatafromeachgauge

intheproductionprocessandcentralizesthisinformationforend-to-endvisibilityandmanagementofprocesses

Closed-loopfeedbackcontrolcontinuouslymonitorsproductdimensionsandautomaticallycontrolsthelinetooptimizeyourprocessforefficient,qualitymanufacturing

SPCdataidentifiesandimprovesprocesstrends,aswellasenhancesyourqualitydocumentationtoback-upqualityclaimswithcustomersandISOauditors

Availableinhigh-endfullyfeatured,mid-range,andeconomicalprocesscontroller/indicatormodelsin27customizedversionstomeetyouruniqueapplicationneeds

DataPro SeriesProcess Control & Data Management Systems for

TheDataProcontrollerseriescapturesreal-timeproductandprocessdatafromBetaLaserMikegaugesduringproductionandprovidesvisualsummaries,reporting,analysis,andefficientcontrolofproductprocesses.DataProincludesaversatilesetofI/Ocapabilitiestoenhancequality-drivenmanufacturing.Criticalprocessdataiscollectedateverystep,frominitialstartupthroughproductiontothefinalqualityphase.You’llrealizesignificantstart-upandin-processsavingsrightatyourfingertipandtakeyourmanufacturingtothenextleveltoproducesuperiorqualitywireandcableproducts.

Intelligent Wire and Cable Manufacturing

Quality-Driven Manufacturing

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Comprehensive Process Controller and Data Management System

DataPro 5000TheDataPro5000isahigh-end,fullyfeaturedprocesscontrolleranddatamanagementsystem.Ithasaneasy-to-use,touch-screeninterfacethatprovidesanintuitive,colorgraphicaloverviewofproductdimensionsandprocessparameters.DataPro5000isdesignedwithvarioususersinmind:operators,supervisors,processengineers,andplantmanagers.Theuserinterfacecanbequicklyconfiguredtomeetyouruniqueinformationalneedsandallowsefficientaccesstodata.

Easy-To-Use Touch Screen InterfaceRecipe/Product Selection

LineOverview

HelpControl

AlarmsTrending

SPCReports

Extra Features

SetupStatus Line

Main Display Area (changesby pressing menu bar)

One-touch access menu bar

DataPro 5000 Features: Colortouch-screendisplay Lineoverviewpage Closed-loopcontrol(2controlloops,autoset-pointing) Alarmingforwarningandtolerancelimits,including alarmhistorylog Real-timeTrending(configurabletrendcharts) Real-timeStatisticalProcessControl(SPC)with

on-screenstatisticsandcharts Reportingcapabilitiesincludingcustomizableprinted

orelectronicreports(productID/productlotnumber/batchreports)

Datalogging(configurablelocalornetworkdatalogging) Recipes(unlimitedproductrecipesforquick

changeovers) Security(10levelsofsecurityforsystemprotection) Networking(EthernetandUSBportsalloweasy

dataaccess) Instantsupportofmultiplelanguagesforoperationand

printing;user-customizable

Broad Range of Inputs/Outputs (I/O)* 8DigitalI/O(24VDC) 4AnalogI/O(±10V,12bit)including: -Analogsummingjunctioncontroloutputs 8Relaysincluding: -Contactalarmoutputs -Contactcontroloutputs Ethernet10/100BaseT Serial(RS-232)andUSB Parallelport USB/Networkprinterport VGAoutputforadditionalmonitor Linespeed/lengthmeasurementinput(viaAnalog,

pulse,ordifferentialinputsA/B)

Options Industrialenclosure–armorpedestalmountable Industrialremotetouch-screen–includesVGAextender

andindustrialenclosure Standardremotetouch-screen–includesVGAextender,

butdoesnotincludeenclosure Pedestalstandforenclosures–controllerindustrial

enclosureorremotetouchscreen UninterruptablePowerSupply(UPS)–withserialoutput

toshutdowncontrolleratpowerloss*The number of inputs/outputs can vary based on application needs. Discuss communication requirements with Beta LaserMike.

Real-Time Monitoring of Process and Product Quality Data

DataPro 5000 Line Overview Pageprovidesacompletelineoverviewalongwithrelevantprocessdata.Canbeeasilycustomizedtomeetyouruniquedatasetrequirements.Dashboard-styleviewletsyouprioritizeeffortstocontinuouslyenhancethequalityofyourproductandoverallprocess.

DataPro 5000 Eccentricity Viewenablesyoutoaccuratelymonitortheeccentricityofwireandcableconductorsduringextrusionandinsulationprocessestoreducestart-uptime,avoidmaterialgive-away/waste,andimproveproductquality.

DP5000 Real-Time Trend Chartsallowyoutoeasilyselectthedatasetyouwanttotrackandrecordwithjustthetouchofafingertip.

DataPro 5000 SPC Data Analysis featurecollectsanddisplaysprocessdataon8individualchannels.CustomizedSPCcalculationshelpyoutoimproveproducttrendsandtheeffectivenessofyourqualitysystemdocumentationforcustomerandauditorcomplianceefforts.

DP5000 ReportingfeatureletsyoucreateandprintcustomerrorandSPCreportswithgraphicaldistributiontodocumentproductandprocessquality.Reportscanbetriggeredmanuallyorautomatically,forexample,viaaproductioneventandstoredelectronicallyorprintedtohardcopy.Youcanalsogeneratespoolreportswithcriticalcablemeasurementdata.

DP5000 Data Logging featureallowsyoutorecordandanalyzeprocessdatawithouthavingtostandnearandobservetheextrusionline.DatacanbeloggedmanuallyorautomaticallytoalocaldriveattheDataPro5000ortoanetworkdriveawayfromtheplantfloor.Thetimeintervalcanbeadjustedfrom1secondto10minutes.

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*DataPro 5000 Datalog File Started 14-Mar-1415:15:01*DataLog_Line35_14-Mar-14*Time OD1 OVALITY115:15:31 1.026 0.12415:16:01 1.027 0.12515:16:31 1.036 0.13415:17:01 1.040 0.13515:17:31 1.035 0.134 15:18:01 1.039 0.13715:18:31 1.041 0.13615:19:01 1.029 0.12715:19:31 1.021 0.11915:20:01 1.030 0.12815:20:31 1.029 0.127

SPC #2 - Diameter 2 Instant Avg - X Bar

SPC #2 - Diameter 2 Instant Avg - Range

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High-Quality, Mid-Range Process Controller and Data Management System

DataPro 3100TheDataPro3100isamid-rangeprocesscontrollerwithintegrateddatamanagementsystem.Ithasabright,colortouch-screendisplayforeasyviewingontheproductionline.Itissimpletouse,yetofferspowercontrolcapabilitiesinacompactdesign.

DataPro 3100 Features: ColorTFTtouch-screendisplay

Providespowerandcommunicationforuptotwogauges

Magnifieddisplayforeasyviewing

Closed-loopcontrol(1controlloop)

Alarmingforwarningandtolerancelimits

StatisticalProcessControl(SPC)withon-screenstatistics

Reporting(fixedhard-copyreports)

Recipes(100productrecipesforquickchangeovers)

Security(3levelsofsecurityforsystemprotection)

Instantsupportofmultiplelanguagesforoperationandprinting

Variety of Inputs/Outputs (I/O) 5DigitalI/O(24VDC)

2AnalogI/O(+/-10V,12bit):

-Analogsummingjunctioncontroloutputs

-ProgrammableAnalogoutput

4Relaysincluding:

-Contactalarmoutputs

-Contactcontroloutputs

Opencollectorsteppermotorcontroloutputs

Serial(RS-232)port

USBprinterport(TrueTypefont)

Ethernetconfiguration&DataI/O

Linespeed/lengthmeasurementinput(viaAnalog,pulse,ordifferentialinputsA/B)

Option Industrialenclosure—pedestalmountableand

48.26mm(19in.)rackadapters

Economical Process Controller and Indicator

DataPro 1000TheDataPro1000isaneconomicalprocesscontroller,aswellasanindicatorfordiametercontroloperations.Itoffersaself-tuningcontrollerdisplaytoachievethebestresultswhencapturingproductdiametermeasurements.TheDataPro1000offersthebestofbothworldswhenlookingforacosteffectivebutpowerfulpackage.

DataPro 1000 Features: Ultra-bright,multi-linevacuumfluorescentdisplay

Magnifieddisplayforeasyviewing

Supports1diametergauge

Closed-loopcontrol(1controlloop)

Alarmingforwarningandtolerancelimits

StatisticalProcessControl(SPC)withon-screenstatistics

Programmableanalogoutput

Ethernetdatatransmission

Reporting(fixedhard-copyreports)

USBprinterport

Instantsupportofmultiplelanguages(English,Spanish,German,andPortuguese)

Security(twolevels)

Array of Inputs/Outputs (I/O): 5DigitalI/O(24VDC)

2AnalogI/O(+/-10V,12bit):

-Analogsummingjunctioncontroloutput

-ProgrammableAnalogoutput

4Relaysincluding:

-Contactalarmoutputs

-Contactcontroloutputs

Opencollectorsteppermotorcontroloutputs

Serial(RS-232)port

USBprinterport(TrueTypefont)

Linespeed/lengthmeasurementinput(viaAnalog,pulse,ordifferentialinputsA/B)

Ethernetconfiguration&DataI/O

Option Industrialenclosure—pedestalmountableand

48.26mm(19in.)rackadapters

Integration with In-Process Dimensional Measurement Products

DataProcontrollersaredesignedforeasyandflexibleintegrationwithBetaLaserMikein-processdimensionalgaugesonpipeandtubeextrusionlines,suchasPreheaters,AccuScandiameterandovalitygauges,CenterScaneccentricitygauges,CapScancapacitancegauge,LaserSpeedlengthandspeedgauges,LNlumpandneckdowndetectors,andSparkTesters.DataProcanalsobeintegratedwithotherdevicesandsystemsincludingtheextruder,puller,andairandvacuumcontroldevices.Alarmlightsandprinterscanalsobeconnected.BetaLaserMike’sDataProcontrollersarealsoavailablein27customizedversionstomeetyouruniqueapplicationneeds.

PreheaterWirePreheating

AccuScanDiameter&Ovality

AccuScanDiameter&Ovality

(A) (B)

PreheaterWirePreheating

AccuScanDiameter&Ovality

AccuScanDiameter&Ovality

AccuScan Diameter&Ovality

FaultDetection

(A) (B) (C)

CenterScanEccentricity

CapScanCapacitance

AccuScanDiameter&Ovality

AccuScanDiameter&Ovality

FaultDetection

(A) (B)

AccuScan Diameter&Ovality

(C)

LN DetectorFaultDetection

LaserSpeedLength&Speed

UltraScanWall&Eccentricity

Primary Cable (Solid Insulation)

Coaxial & Primary Cable (Foamed Insulation)

Tight Buffer & Loose Tube Fiber (Dimensional)

Jacketed Cable

LN Detector Spark

Tester

LaserSpeedLength&Speed

FaultDetection

LaserSpeedLength&Speed

Spark Tester

LN Detector

CenterScanEccentricity

LN Detector Spark

Tester

LaserSpeedLength&Speed

DataProProcessControl

(LooseTubeOnly)

DataProProcessControl

(B)

DataProProcessControl

DataProProcessControl

AccuScanDiameter&Ovality

(C)

PreheaterWirePreheating

DataPro Controller Models

DataPro Controller Models

Feature DataPro 5000 DataPro 3100 DataPro 1000

Display 38.1cm(15in.) 14.5cm(5.7in.) 10.4cm(4.1in.) TFTtouchscreen TFTtouchscreen Vacuumfluorescent

Gauge support AccuScan4000/5000 AccuScan4000/5000 AccuScan4000/5000 UltraScan UltraScan LaserSpeed ShapedProducts ShapedProducts ShapedProducts (i.e.,sector,overhead) (i.e.,sector,overhead) (i.e.,sector,overhead) LaserSpeed LaserSpeed Lump&Neck CenterScan CapScan Preheater SparkTesters

Max gauges 10 2 1

Applications Inner/OuterDiameter Inner/OuterDiameter OuterDiameter Wall&Concentricity Wall&Concentricity Length&Speed Length&Speed Length&Speed FaultDetection Eccentricity Eccentricity Capacitance Preheating

Cross-section display Yes(multi-layerpossible) Yes(1layeronly) No

Control loops 2 1 1

Auto setpoint control Yes No No

SPC 8graphicalchannels 2numericchannels 1numericchannel

Trend charts 5channels Yes(ultrasonic) No

Printed reports Yes(custom) Yes(fixed) Yes(fixed)

Data logging Yes No No

Serial ports RS-232 RS-232(2) RS-232

Ethernet port Yes(10/100BaseT) Configuration&DataOutput DataOutput

Alarming Yes Yes Yes

Product recipes Yes(notlimited) Yes(100) No

Security 10levels(custom) 3levels(operator, 2levels(operator,service) supervisor,service)

Remote display output VGAwithoptional No No touchscreen

I/O Digital,analog,relay Digital,analog,relaycontacts, Digital,analog,relaycontacts, contacts,serial,USB, serial,USBprinter&Ethernet serial,USBprinter&Ethernet parallel,Ethernet&VGA

©Copyright2014BetaLaserMike.Allrightsreserved.3/14PrintedintheUSA.

Beta LaserMike USA8001 Technology Blvd. Dayton, OH 45424 USA Ph: +1 937 233 9935 Fax: +1 937 233 7284

Beta LaserMike EuropeUnit 3, First AvenueGlobe Park, Marlow Buckinghamshire, SL7 1YA United Kingdom Ph: +44 1628 401510 Fax: +44 1628 401511

Beta LaserMike GermanyFallgatter 3, 44369 Dortmund Deutschland Ph: +49 (0)231 758 930 Fax: +49 (0)231 758 9333

Beta LaserMike AsiaUnit 302, XinAn Plaza, Building 13, No. 99 TianZhou Rd.Shanghai 200233, ChinaPh: +86 21 6113 3688Fax: +86 21 6113 3616

Visit our website at: www.betalasermike.com

About Beta LaserMikeBeta LaserMike provides integrated process control solutions using a wide range of non-contact measurement technologies designed to improve product quality and reduce manufacturing costs. These solutions provide in-process dimensional monitoring, control, and sample/part inspection of products such as wire and cable, fiber optics, metals, rubber and plastic, flat rolled goods, tube and pipe, and other manufactured goods. Every system is backed by Beta LaserMike’s world-class service and support organization. With offices around the globe, we’re committed to serving your unique measurement application needs.

Serving Your Measurement & Control Needswith World-Class Solutions