DANSK TEKNOLOGI Case Examples

WORLD CLASS TECHNOLOGY AND INNOVATION Successful completion of more than 900 development projects and 30 years of collaboration with world-leading companies.

ABOUT US

DANSK TEKNOLOGI is a privately owned company, established by Thomas Lund in 1982, with a team of committed and highly skilled employees.

ACTIVITIES

Our main activities are innovative product development, development of production systems, manufacturing of technological solutions and development, manufacturing and sales of BLUNOX SCR Systems for NOx reduction on large diesel engines. Most of our clients are international market leaders and many are number 1 or 2 in their sector. Numerous projects have become large commercial successes for our clients, and several products have been awarded. We strive to find simple solutions to complicated problems.

DANSK TEKNOLOGI | Oestre Teglvaerksvej 24 | DK-3450 Alleroed Phone: +45 48 13 50 00 | www.dansk-teknologi.dk

Versio

n 1.0 | 2014

CLIENT

Novo Nordisk

CHALLENGE

To develop 2 sizes of disposable insulin pens, and to develop manufacturing technology for mass production. Develop and build automatic assembly machines.

SOLUTION

World’s first pre-filled disposable insulin pens (1,5 ml and 3 ml sizes). NovoLet® won the "ID Price" in 1990 and was awarded ”the world’s best plastic product” in 1993 in NESTE’s international plastic competition. Product development, manu-facturing technology and automatic assembly machines were designed and build in parallel in 16 months. In the following months a further 5 assembly systems were build. Up until 2010, more than 1.5 billion pens were produced. Patented design.

DANSK TEKNOLOGI

Insulin Pen NovoLet® and Automatic Assembly Machines

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n 1.0 | 2014

PROJECT CASE

CLIENT

A.P. Moller-Maersk

CHALLENGE

To dramatically improve the productivity of drilling rigs and drill ships.

SOLUTION

The technology for dual activity drilling was developed and patented. A dramatic time saving of 25-30% of drilling time is gained by moving a number of activities from the drilling hole to a preparation hole – the so-called FOXHOLE®. The preparation activities on the FOXHOLE® is performed in parallel to the activities on the traditional drilling hole. The patented technology has become the de facto industry standard and several hundred drilling rigs have been build according to the patent (Inventor: Thomas Lund).

DANSK TEKNOLOGI

FOXHOLE® technology for Dual Activity Drilling

PROJECT CASE

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n 1.0 | 2014

CLIENT

Gate Gourmet

CHALLENGE

To develop a production system for sorting of flight catering tableware and garbage for efficient washing.

SOLUTION

The ”Stripping System” is a 35 m long production system that sorts all flight catering tableware and garbage coming from an aircraft. Emphasis has been put on good working conditions, easy cleaning, operational effectivity, minimal maintenance and small footprint. The system is patented. We have designed, manufactured and erected 19 stripping lines at flight kitchens in London, Geneva, Frankfurt, Hong Kong, Manila, Perth, Copenhagen, Billund, Sao Paulo, Mexico City and Atlanta.

DANSK TEKNOLOGI

Stripping Line System for Airline Catering

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n 1.0 | 2014

PROJECT CASE

CLIENT

AIRBUS

CHALLENGE

To develop a new generation aircraft galley with reduced foot print and weight as well as better ergonomics and stylish look.

SOLUTION

SPICE (Space Innovative Catering Equipment) is a high-tech, sturdy kitchen system, with major advances in weight savings (1800 kg), space efficiency (11 extra seats) and crew usability. Our main effort have been on detailed design of 1) Transfer Table 2) Sliding Doors , and 3) Foldable Trolley. All 3 are patented world wide. We have manufactured and delivered 2 sets of prototype galleys. Received the "Crystal Cabin Award" in 2007. The prototypes are in test in a wide body aircraft mock-up with 90 passengers.

DANSK TEKNOLOGI

SPICE – Next Generation Airline Galley

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n 1.0 | 2014

PROJECT CASE

CLIENT

Bang & Olufsen

CHALLENGE

To develop a never seen before feature on an audio system for a luxury car.

SOLUTION

An acoustic lens based treble speaker that can move up from the dashboard when the sound system is turned on. Special designed mechanical gear wheels and transmission parts secures a silent movement and build-in overload protection. A number of prototypes were built and delivered to Audi for testing and approval for the Audi A8. Audi was launch customer for Bang & Olufsen for their new automotive division.

DANSK TEKNOLOGI

Treble Speaker System for Audi A8

Versio

n 1.0 | 2014

PROJECT CASE

CLIENT

GRUNDFOS

CHALLENGE

To develop an ultra compact portable and scalable sewage treatment system.

SOLUTION

BioBooster is a compact, portable and scalable water purifying plant based on bacteria on rotating composite discs with continuous regeneration. BioBooster has transferred all necessary technology into an industrial product and packed the whole process in containers, so the system becomes a component in line with e.g. an emergency power plant. We carried out the concept development and designed and tested the first prototypes. BioBooster was awarded with "Danish Product Award 2007“.

DANSK TEKNOLOGI

Portable and Scalable Sewage Treatment System

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n 1.0 | 2014

PROJECT CASE

CLIENT

TRACKMAN

CHALLENGE

To assist TRACKMAN - a start-up company with a business man and a dobbler radar specialist - on a business idea to track an ordinary golf ball and present screen data of the ball flight on site in the field.

SOLUTION

An easy to move and set up unit based on dobbler radar technology and with display of ball flight data. We did all the mechanical design including the automatic leveling system, the housing and the radar window. Further we manufactured the first 60 systems in our workshop. TRACKMAN has set the industry standard and is now a very profitable company.

DANSK TEKNOLOGI

Tracking System for an Ordinary Golf Ball

Versio

n 1.0 | 2014

PROJECT CASE

CLIENT

ADEPT Water Technologies

CHALLENGE

To develop a new technology for water disinfection without the use of chemicals.

SOLUTION

We developed and designed the BacTerminator product line of water disinfection systems. The systems are based on a patented electro-chemical technology that converts the naturally occurring salt in water into biocides. The biocides create a powerful disinfecting effect without affecting the water quality. The systems cut costs by making it possible to reuse water and to improve water quality, water hygiene and the working environment. We manufactured the first 18 systems in our workshop and assisted Adept with erection and service.

DANSK TEKNOLOGI

BacTerminator – Water Disinfection without Chemicals

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n 1.0 | 2014

PROJECT CASE

CLIENT

GRUNDFOS

CHALLENGE

To take GRUNDFOS from nothing to the world leader in dosing pumps.

SOLUTION

We developed a ground-breaking digital concept based on a new drive unit and 9 new features valuable to the customer including higher accuracy and easy setting. Full product line from 0,075 l/h to 940 l/h. A total of more than 50 variants. Our contract included mechanical and electrical design, software and styling as well as manufacturing technology and tooling for mass production. We manufactured a large number of prototypes for extensive lab and field test with a large range of chemicals.

DANSK TEKNOLOGI

Digital Dosing Pumps

Versio

n 1.0 | 2014

PROJECT CASE

CLIENT

GRUNDFOS

CHALLENGE

To develop a digital controlled system for urea dosing into the exhaust of a diesel engine to reduce NOx emission.

SOLUTION

The dosing system is a key component in an overall system which significantly reduces the toxic NOx particles from diesel engines' exhaust gas with the use of urea. The high precision dosing of the urea makes up to 95% NOx-reduction possible. We manufactured a large number of prototypes in our workshop for field test by engine manufactu-rers such as: Daimler, Cummins, IVECO, Mercedes-Benz, DAF, Caterpillar and MAN. The product has received a number of international awards.

DANSK TEKNOLOGI

Urea Dosing System for Diesel Engine NOx-reduction

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n 1.0 | 2014

Urea tank

Catalyst built into muffler

PROJECT CASE

CLIENT

Own development

CHALLENGE

To develop a full line of next generation SCR Systems for NOx-reduction on large diesel engines in marine applications.

SOLUTION

Typical SCR systems are air-assisted in atomising urea into the exhaust gas. DANSK TEKNOLOGI is the only manufacturer to deliver the patented airless BLUNOX® SCR systems. Unique BLUNOX® features: • No need for

compressed air • No need for flow

dressers, exhaust gas mixers and long urea injection pipe

• Fuel saving • Very compact • Low cost installation • High reliability • Low operating cost • Integrated silencer

PROJECT CASE DANSK TEKNOLOGI

BLUNOX® SCR Systems for Large Diesel Engines

Versio

n 1.0 | 2014

Digital Urea Doser Urea Distribution System TwinJet Airless nozzle

Catalyst elements Urea Nozzle Section Control unit

Catalyst housing with integrated silencer

Two SCR Kits ready for shipping to the Royal Danish Navy

CLIENT

Royal Danish Navy

CHALLENGE

To bring NOx-emission from 6 patrol vessels with older MTU engines below IMO 2016 level.

SOLUTION

Retrofit of BLUNOX® SCR systems. Contract on development, manufacturing and installation of 12 systems. Results: • NOx-reduction up

to 95% • Airless design for

low operating cost • Very compact

design that fit into existing casing

• No extra fuel consumption

• Existing 35 dB(A) exhaust silencers replaced by BLUNOX® SCR systems and same noise attenuation achieved

DANSK TEKNOLOGI

NOx Reduction on 6 Royal Danish Navy Patrol Vessels

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n 1.0 | 2014

PROJECT CASE

CLIENT

M/V Norholm

CHALLENGE

To retrofit SCR System on existing CAT engine on Norwegian Bulk Carrier.

SOLUTION

BLUNOX SCR System retrofitted on "M/V Norholm“. Results: • Project received

75% funding of investment from Norwegian NOx Fund.

• BLUNOX® SCR system certified by Norwegian NOx Fund and vessel now exempt from Norwegian NOx Tax.

• NOx-reduction up to 95% (weighted average: 92.5%).

• Compressor and exhaust gas mixer is eliminated.

• Very low back-pressure: 72 mm WG (7.2 mbar).

• Existing silencer substituted by BLUNOX® catalyst housing.

DANSK TEKNOLOGI

NOx Reduction on Norwegian Bulk Carrier

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n 1.0 | 2014

PROJECT CASE

CLIENT

Malene S

CHALLENGE

To equip trawler with SCR Systems on MaK and Cummins engines.

SOLUTION

BLUNOX® SCR Systems on Marlene S new build in Turkey. Malene S is a state-of-the-art combined trawler and purse seiner. Both engines on the 80 meter ship is equipped with BLUNOX® SCR Systems in order to minimise NOx pollution. NOx reduction is better than 90%. No separate silencers are installed.

DANSK TEKNOLOGI

NOx Reduction on Norwegian 80 m trawler

Versio

n 1.0 | 2014

PROJECT CASE

CLIENT

MAERSK Drilling

CHALLENGE

To design and manufacture a NOx-reduction system for one of the worlds largest Jack-up Drilling Rigs, and erect it off-shore while the rig is in operation. Meeting high NOx-reduction, a very harsh environ-ment, frequent engine load changes and very short down-time of engines during erection.

SOLUTION

Two SCR towers which each holds 2x BLUNOX SCR catalyst systems with Digital Airless Multipoint® technology for fast and precise urea dosing and injection. 98% NOx-reduction. 3 days of engine down-time during erection. 6 x urea tanks (7.500 l) in 10” container frame. The first off-shore SCR system ever in operation. World wide.

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n 1.0 | 2014

DANSK TEKNOLOGI

SCR System Retrofit on Mærsk Innovator

PROJECT CASE