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NEXT GENERATION NOx REDUCTION
DIGITAL AIRLESS MULTIPOINT® SCR SYSTEMS FOR MARINE APPLICATIONS
Kristian T. Lund, Business Manager, Dansk Teknologi
Cleaner Shipping Conference Copenhagen November 29th 2010
Reduction of NOx Emissions from Shipping
NEXT GENERATION NOx REDUCTION
DIGITAL AIRLESS MULTIPOINT® SCR SYSTEMS FOR MARINE APPLICATIONS
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Shipping is the Source of 12% of Global NOx Emissions (≈ 21 million tons NOx/year*)
Nitrogen oxides (NOx)
Sulphur oxides
Carbon monoxide
Total hydrocarbons
Volatile organic compounds
Particulate matter
Component
1,000 -1,500 ppm
30 – 900 ppm
20 – 150 ppm
20 – 100 ppm
20 – 100 ppm
20 – 100 mg/Nm3
Range (Vol.) Component Range (Vol.)
*Source: German Advisory Council on Global Change (WGBU) + Journal of Geophysical Research, volume 110/2005 Dr. Veronika Eyring)
NOx is a large proportion of typical diesel engine exhaust gas components:
NEXT GENERATION NOx REDUCTION
DIGITAL AIRLESS MULTIPOINT® SCR SYSTEMS FOR MARINE APPLICATIONS
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NOx are Toxic Gasses and Stringent Emission Limits are in Place
NOx Damages our Environment and Causes Health Problems • NO and NO2 are toxic gases • NOx contributes to smog, acid rain and global
warming • NOx causes human respiratory problems (e.g.
asthma)
Strict IMO Regulations • Strict IMO 2016 regulation prescribe NOx limits
less than 2 g/kWh compared with 17 g/kWh in 2000
• A number of countries e.g. Norway have separate NOx emission legislation in effect
• NOx tax in Norway is 15 NOK/kg NOx
NEXT GENERATION NOx REDUCTION
DIGITAL AIRLESS MULTIPOINT® SCR SYSTEMS FOR MARINE APPLICATIONS
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SCR is the Most Effective Way to Reduce NOx and Comply with IMO Regulations
Basic internal engine modifications
Exhaust gas recirculation (4-stroke)
Direct water injection
Humid air motor
SCR (Selective Catalytic Reduction)
Component
- 20%
- 35%
- 50%
- 70%
- 95%
Range (Vol.) Technology NOx Reduction Potential
NOx can be reduced by a number of technologies:
NEXT GENERATION NOx REDUCTION
DIGITAL AIRLESS MULTIPOINT® SCR SYSTEMS FOR MARINE APPLICATIONS
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SCR Transforms Toxic NOx into Harmless Nitrogen
SCR Process - from Toxic NOx to Harmless Nitrogen 1. Injection of urea solution
2. Conversion of urea to ammonia, NH3
3. Reduction of NOx with ammonia through SCR catalyst 4. Output of harmless nitrogen, N2
Toxic NOx SCR Process Harmless Nitrogen
H20 O2
CO2 N2
Urea
SCR Catalyst NH3
NO O2
NO2 CO2
CO
1
2
3
4
1 2 3 4
Toxic NOx Harmless Nitrogen
NEXT GENERATION NOx REDUCTION
DIGITAL AIRLESS MULTIPOINT® SCR SYSTEMS FOR MARINE APPLICATIONS
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Main Components of a typical* SCR System
Temp. sensor NOx-sensor Urea Tank
Sootblowing system
SCR control unit
Marine diesel engine
Engine control unit
Digital dosing pump
Pressure sensor
Valves
Airless nozzles
Temp. sensor
NOx sensor
Sootblowing nozzles
Urea pipe
Pulsation damper
Typical SCR systems are air-assisted. DANSK TEKNOLOGI is the only manufacturer to deliver the patented airless SCR systems. Airless operation means no need for compressed air, no extra fuel consumption and a very compact system, which is ideal when space is limited.
*
NEXT GENERATION NOx REDUCTION
DIGITAL AIRLESS MULTIPOINT® SCR SYSTEMS FOR MARINE APPLICATIONS
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SCR Main Figures
Performance • NOx Reduction 90-98% • Soot Reduction 20-40% • Sound Attenuation 10-40 dB(A)
Operation • Temperature Range 270 – 540 C • Fuel MGO/MDO/HFO
Costs • Investment Cost 40 – 60 € / kW
NEXT GENERATION NOx REDUCTION
DIGITAL AIRLESS MULTIPOINT® SCR SYSTEMS FOR MARINE APPLICATIONS
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Digital Airless Multipoint® SCR NOx Reduction Case: Royal Danish Navy Diana-class Patrol Vessels
Diana Class: 6 Patrol Vessels Engine Installation: 2 x MTU 2040 kW Fuel Type: MGO Temperature: 450 – 540 C Exhaust Silencer: 35 Db(A)
NEXT GENERATION NOx REDUCTION
DIGITAL AIRLESS MULTIPOINT® SCR SYSTEMS FOR MARINE APPLICATIONS
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Installation at Shipyard
NEXT GENERATION NOx REDUCTION
DIGITAL AIRLESS MULTIPOINT® SCR SYSTEMS FOR MARINE APPLICATIONS
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Results
• First vessel have completed more than 1 year of successful operation
• NOx-reduction up to 95%
• Airless design means a minimum of moving parts/electronics and a very compact system which is ideal for retrofit when space is limited
• Airless operation means no need for compressed air and no extra fuel consumption
• Existing 35 dB(A) exhaust silencer replaced by SCR System and same noise attenuation achieved
• The vessels comply with IMO requirements valid from 2016 and on
NEXT GENERATION NOx REDUCTION
DIGITAL AIRLESS MULTIPOINT® SCR SYSTEMS FOR MARINE APPLICATIONS
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Contact information
For further details on Digital Airless Multipoint® SCR Systems by DANSK TEKNOLOGI, please contact:
Kristian T. Lund Business Manager
T: +45 48 13 50 00 D: +45 48 13 50 20 M: +45 20 99 66 33 E: [email protected]
Or visit our website: www.dansk-teknologi.dk
DANSK TEKNOLOGI Østre Teglværksvej 24 DK-3450 Allerød Copenhagen Denmark