complete process and discrete manufacturing system to plan, execute and improve production fit smbs...

• Complete process and discrete manufacturing system to plan, execute and improve production

• Fit SMBs with different sizes and biz models• Support plastic molding, paper converting, food and

beverage, apparels and user-defined processes• Run on mobile scanners, browsers & windows to fit

environments• Run on premise and on the cloud to fit business

requirements• Run on multiple servers to enhance security and

performance

www.icubeinfo.com 1

iCube Manufacturing

http://www.icubeinfo.com/

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www.icubeinfo.com 2

For integrators / emerging manufactures

Implement ‘Work Order’ to track manufacturing works from start to end• Pre-define manufacturing processes to perform

specific manufacturing details• Pre-define workflows to include specific processes for

products with different manufacturing criteria• Pre-define what products to be produced with what

workflow• It routes production works through the pre-defined

processes and control them to meet rules and delivery consistency

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www.icubeinfo.com 3

‘Work Order’ to track works from start to end

1. Enter WO or convert from SO2. Approve3. Pick materials from WH and

transfer to the first process in WIP

4. Transact & transform materials

5. Transfer output to next process

6. Repeat step 3 to 5 for all processes

7. Transfer products, remaining materials and defects to corresponding warehouse

Revisionhistory

Create / revise WO

Approve

stock products

pickmat’l

process 1

QAprocess

n

www.icubeinfo.com 4

‘Mfg Subcontracting’ to leverage capacity

• Lower entry barrier for investment and production cost• Leverage mfg capacity, ability and geographical needs• Support turnkey and process sub-contracting

• Tie subcontracting work orders with related POs

• Allow contractors to update order progress/status online

• Support turnkey and supplied materials

• Enhance “Work Order” with subcontracting features

www.icubeinfo.com 5

Scale to fit business needs

• Speed transactions and cut errors with “Mobile Scan”• Schedule, process and cost works at work center level with “Shop Floor Control”

• Plan materials and manufacturing resources to meet master schedule with “Material Planning” and “Capacity Planning”• Define /control item setup and store specification / docs with “Item Master” and “Bill-of-Material”

• Track and control products from definition to release with “Product Release”

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www.icubeinfo.com 6

‘Scan’ to speed trans & cut errors

• Process manufacturing transactions • Receive materials to WC from warehouse• Receive phantom/assemblies from last WC• Issue phantom/assemblies to next WC• Issue FG / excess materials to warehouse• WIP inquiry

• Process inventory transactions• PO receipts, Put away• SO sick, SO ship• WH transfer, Bin transfer, Count, Adjust• IC issue, IC receipt, Internal use• Item inquiry, Bin inquiry

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www.icubeinfo.com 7

‘Shop Floor Control’ to detail WIP trans

• Enhance ‘Work Order’ with features to track manufacturing details by process- Break down WIP by work centers and associate to mfg

processes- Link work centers to machine/tooling and labor to cost - Implement bin to work centers to track and visualize

inventory in WIP• Schedule daily production works by work center with resource allocation

• Ease capacity planning

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www.icubeinfo.com 8

Production Scheduling to allocate resources to works

• Schedule WO process to WC and allocate tooling to machine• Drag & drop a process to a WC at

start time & auto fill ending time• Reschedule pending processes to

make room for urgent works• View calendar for other compatible

WCs to ease allocation

• Calendar show daily works in 30-min time bucket

• View completed & pending works in full calendar year

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www.icubeinfo.com 9

‘Material planning’ to plan materials

• Generate master schedule from firm orders and sales forecast entry

• List component requirement and shortage per period

• Allow to try different scenario and select the best version to proceed

• Generate recommended POs to ERP or iCube ePO for approval

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www.icubeinfo.com 10

Capacity planning

• Generate master production schedule by work center

• Come up constraints in all work centers and the affected work orders

• Calculate processing time per WC to fulfill master schedule• Auto schedule other compatible and available work centers to reduce constraints

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‘Item Master’ to define/control/manage items

• a management system to define, create and maintain items

• a workflow to approve controlled items with required docs• specs, part no. (engineering,

mfg, customer & vendor) • docs, pictures, where-use &

BOM, ECO, knowledge . . .• control item creation to meet

predefined specification

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‘BOM’ to design/define/release multi-level BOM

• A tool to ease multi-level BOM design

• BOM Workflowcreate -> revise -> approve -> notify

• Versions for discrete and process manufacturing

• Allow multi-approval online for R&D, production, OEM customers and contractors etc.

• Link to Engineering Change Orders ( ECO )

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Product Release

• Workflow- Define product -> revise -

> approve -> archive and notify

• Track interaction w/ R&D- submit, rejects, reasons

and revisions- Log requests, approval,

communication, reasons . . .

• Update “BOM” & “Item Master” with related docs and trans

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Insight for continuous improvement

• Understand performance- Failure rate by product and process- Actual versus forecast, schedule, plan and estimates- Accuracy of item specification and system parameters …- Vendor delivery performance and product/service quality

• Knowing “what-if”- Constraints with different planning scenario- Product cost with different manufacturing options

• Fine tune system parameters - Machine setup (startup time, cycle time, tooling …)- Purchase / manufacturing lead time, buffer stock- Cost allocation (indirect cost, overhead …)

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Workflows define, control & ease works

• forecast -> material + capacity planning• enter WO or convert from SO• approve WO• schedule and assign labor, machines/tools…• pick material from WH• transfer to WIP transit• receive to process• transform inventory, track cost, log yields,

defects, reasons, note, communication ... (at work center level with ‘Shop Floor Control’)

• generate bar-code traveler to next process• complete and transfer prod/material -> WH

Revisionhistory

Forecast,

Plan

Create WO

Approve

Schedule by

process

pickmat’l

process 1

QA

stock products

process n

WO mrp/cpshop floor

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Complete, scalable, versatile

• User definable and custom processes for manufactures in different industries

• Track revisions w/ order details, attachments, when, whom, reasons to ensure traceability• Run on mobile PDAs, computers, on premises, on

the cloud to fit work requirements• Install on one or more application and database

servers to provide scalable performance and capacity

• Visible, consistent and versatile workflows, from document control to shop floor control, planning and improvement

• Scalable solutions from emerging integrators to factories

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Further enhancements

• Implement iCube Supply1st to integrate operation workflows for sales, shipments / deliveries; purchase, receipts, payment; customer and vendor collaboration • Implement iCube Customer1st to integrate and streamline workflows for services, returns, repair, reworks and provide customer collaboration

• Implement iCube WMS to structuralize warehouse, integrate mfg with other inventory transactions within such as reworks, picking, packing, shipping, delivery, transit etc.


iCube Supply1st

• End-to-end workflows to define works, streamline processes and deliver consistency

• Sales related workflows

eSO, Mobile Sales, PO2SO,Customer Portal, ShipmentControl, Delivery Control

• Purchase related workflows

ePO / ePR, Receipt Control, Vendor Portal• Payable

eVoucher


iCube WMS

• A warehousing system to manage inventory and logistics

• A scalable solution from scanning to featured warehouses• Level 1: Mobile scan, Mobile tran• Level 2: Warehouse Plus• Level 3: 3PL

• A complement to Sage SMBs to make• processes agile• transactions mobile• warehouses versatile


iCube Customer1st

• Manage services from start to end, in-house/offsite/contracting • help-desk, customer / vendor returns, repair, credit, upgrades,

service salesrequest -> approve -> subcontract

-> dispatch -> field service

-> replace -> pick -> ship -> receive

-> receive -> repair, replace -> pick -> ship

-> credit

• Track parts, labors & service time; defects, causes & resolution• Analysis defects, measure quality, generate corrective actions


Endless solutions to SMBs that involve Inventory

Starship link

Mobile tran

3PL

WMS

Warehouse plusMobile scan

eSO ePO/ePR

eVoucher

Customer portal Vendor portal

Shipment control

Workflows

Mobile sales

Delivery control

Sage ERPs

Material planning

Item master

Capacity planning

BOM / eBOM

Shop floor control

Work order / eWO

Sub-contracting

Production quote

Manufacturing

Product releaseMobile scan

RMA

Depot repair

Field service

Self service

RTV

Service contracting

Service center

Services

Mobile scan


Enlighten SMBs

Making works mobile, processes

agile, businesses

versatile

complete process and discrete manufacturing system to plan, execute and improve production fit smbs...

Documents

manufacturing processes

manufacturing works

matl process

complete process

transfer products

bin inquiry slide

icube manufacturing

bin transfer