alfredo gallegos, fes manager, 10 y 11 de noviembre 2009

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© ABB Group November 13, 2009 | Slide 1 Indoor Substations Suministro Eléctrico Sustentable Congreso Bienal Internacional Alfredo Gallegos, FES Manager, 10 y 11 de Noviembre 2009

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© ABB Group November 13, 2009 | Slide 1

Indoor SubstationsSuministro Eléctrico SustentableCongreso Bienal Internacional

Alfredo Gallegos, FES Manager, 10 y 11 de Noviembre 2009

© ABB Group November 13, 2009 | Slide 2

Agenda

Introduction

Utilities challenges and requirements

Example of Indoor substations

MALTE - Complete pre-fabricated AIS substation up to 72.5 kV

URBAN - Site built indoor AIS substation up to 170 kV

Truly invisible GIS substations for all voltage levels

Summary

© ABB Group November 13, 2009 | Slide 3

Reasons to migrate from Outdoor to Indoor Substation

Substations built years ago outskirt the city and today are

surrounded by residential and commercial areas

Consequences are:

Pressure to Minimize visual impact

Incidents of people entering the Substations

Important land cost

Increase pressure of availability

© ABB Group November 13, 2009 | Slide 4

Requirements on Substations from neighbors

Open air substation not so nice aesthetic,

want power without seeing it

Originally outskirt of city, now surrounded

by residential buildings, offices, shopping

centers, hotels etc.

Acoustic problem from humming of power

transformers

Third party safety, especially children

playing

Station modularized and as much as

possible pre-manufactured

No substation fence and yard, building

itself give the “shell” protection

Underground-in and underground-out, i.e.

cable to first line tower in case of OH-line

bays

Site work as little and short as possible,

saves cost, shorten overall delivery time

and minimize disturbance to neighbors

during site activities

© ABB Group November 13, 2009 | Slide 5

Engineer problems facing an Indoor Substation

Transformer Noise

HV Over Head Lines Incoming

Easy Access to Power Transformers

Heat Dissipation

© ABB Group November 13, 2009 | Slide 6

Agenda

Introduction

Utilities challenges and requirements

Example of Indoor substations

MALTE - Complete pre-fabricated AIS substation up to 72.5 kV

URBAN - Site built indoor AIS substation up to 170 kV

Truly invisible GIS substations for all voltage levels

Summary

© ABB Group November 13, 2009 | Slide 7

MALTE - up to 72.5 kVComplete pre-fabricated AIS substation

© ABB Group November 13, 2009 | Slide 8

MALTE - up to 72.5 kVComplete pre-fabricated AIS substation

Transformer foundation and

oil pit

Only one precast foundation

for the whole substation,

function also as oil pit

Power Transformer put in

place

© ABB Group November 13, 2009 | Slide 9

MALTE - up to 72.5 kVComplete pre-fabricated AIS substation

Interior from HV-module

HV-cables connection to

Power transformer.

© ABB Group November 13, 2009 | Slide 10

MALTE - up to 72.5 kVComplete pre-fabricated AIS substation

Summary

High availability (equipment indoor)

Small footprint

~100 m2 (1/3 of traditional)

Land preparation minimized, all equipment pre-fabricated

Short time at site (~2 weeks)

connection to network

commissioning

Low maintenance cost

Can easily be moved

Personnel and third party safe

© ABB Group November 13, 2009 | Slide 11

Agenda

Introduction

Utilities challenges and requirements

Example of Invisible substations

MALTE - Complete pre-fabricated AIS substation up to 72.5 kV

URBAN - Site built indoor AIS substation up to 170 kV

Truly invisible GIS substations for all voltage levels

Summary

© ABB Group November 13, 2009 | Slide 12

HV Module – LTB Compact

© ABB Group November 13, 2009 | Slide 13

URBAN – up to 170 kVSite built indoor AIS substation

Before renewal

145 kV AIS

After renewal

145 kV AIS

© ABB Group November 13, 2009 | Slide 14

URBAN – up to 170 kVSite built indoor AIS substation

© ABB Group November 13, 2009 | Slide 15

URBAN – up to 170 kVSite built indoor AIS substation

Portable maintenance

stand mounted on CB truck

CB truck can easily be

exchanged using a fork lift

© ABB Group November 13, 2009 | Slide 16

URBAN – up to 170 kVSite built indoor AIS substation

Medium Voltage switchgear

Yellow reflective stripe on floor for emergency evacuation, instead of battery lighting.

Better and more nature friendly solution

Control Room

Back-up relay and control

equipment in same physical

hardware.

© ABB Group November 13, 2009 | Slide 17

Agenda

Introduction

Utilities challenges and requirements

Example of Invisible substations

MALTE - Complete pre-fabricated AIS substation up to 72.5 kV

URBAN - Site built indoor AIS substation up to 170 kV

Truly invisible GIS substations for all voltage levels

Summary

© ABB Group November 13, 2009 | Slide 18

HV Module - PASS

© ABB Group November 13, 2009 | Slide 19

Mechanism

Polymeric Bushings

Breaker

TC

Line / Earth

Disconnector

HV Module - PASS

© ABB Group November 13, 2009 | Slide 20

Jockey Club

Shopping Iguatemi

Subestação Itaim

Indoor AIS 138kV Substation – Eletropaulo/SP

138 kV Substation in Sao Paulo, Brazil.

3 x 40 MVA Transformers

Available Footprint 35 x 35 mt2

© ABB Group November 13, 2009 | Slide 21

Subestação

existente

Área

disponibilizada

BCAP6

TR1

111

105

101

INTERL

DER

BCAP5

TR3

104

107

FUTURO

112

BCAP4

TR3

FUTURO

110

100

FUTURO

DER

INTERL

106

TR2

BCAP3

108

BCAP2

TR2

FUTURO

109

103

FUTURO

DER

INTERL

102

TR1

BCAP1

CO

NJU

NT

O B

LIN

DA

DO

3C

ON

JUN

TO

BL

IND

AD

O 2

CO

NJU

NT

O B

LIN

DA

DO

1

TR

2T

R1

TR

3

SA1 SA2

NA+101,8m

NA+101,8m

NA+102,5m

S.

BA

TE

RIA

S

BA

NC

O D

E B

AT

ER

IAS

1 - 1

25V

MA

NU

TE

ÃO

DO

DIS

JU

NT

OR

BA

NC

O D

E B

AT

ER

IAS

2 - 1

25V

NA+101,8m

1 2 3 4

A

B

C

D

E

ACESSO ESCADA

PO

RT

A

PORTA

PO

RT

A

PORTAPORTA

PORTA

NA+102,5m

NA+102,3m

CX

BL BL

GRAMA

BL

CX

BL

102.30 (piso zero)

101.52

101.436 101.068101.302 101.191

101.52

S

ram

pa

so

be

(i=

14,5

%)

101.80

PARALELEPIPEDO

PISO DRENANTE - UTILIZAR PARALELIPÍPEDOS DO EXISTENTE

102.25 e suas variáveis

101.80 101.80

100.862

100.814

101.20

101.127101.127

S

VARIAVEL

MURO

- H=3,00 m

MU

RO

-

H=

3,0

0 m

102.25

méd

ia

102.30

102.30

102.25

102.30

102.25

101,80

102.30

Itaim Substation Layout

© ABB Group November 13, 2009 | Slide 22

Substation Layout

© ABB Group November 13, 2009 | Slide 23

Itaim Substation Layout

© ABB Group November 13, 2009 | Slide 24

Itaim Substation Layout

© ABB Group November 13, 2009 | Slide 25

Itaim Substation

Indoor AIS 138kV Substation – Eletropaulo/SP

© ABB Group November 13, 2009 | Slide 26

Agenda

Introduction

Utilities challenges and requirements

Example of Invisible substations

MALTE - Complete pre-fabricated AIS substation up to 52.5 kV

URBAN - Site built indoor AIS substation up to 170 kV

Truly invisible GIS substations for all voltage levels

Summary

© ABB Group November 13, 2009 | Slide 27

Underground GIS substation

Barbana GIS Substation

Underground GIS substation

Waterfall for “hiding”

transformer humming

Waterfall enrich visual and

audible perception of park

Water also used for

transformer cooling via heat

exchanger

Complete bay modules from

factory for fast and easy work

at site

Environmental friendly

Personnel and third party safe

© ABB Group November 13, 2009 | Slide 28

Underground GIS substation

People have their say

People were involved in the design of the surrounding park

© ABB Group November 13, 2009 | Slide 29

Underground GIS substation

Barbana GIS Substation

layout and configuration

© ABB Group November 13, 2009 | Slide 30

GIS Substation

145 kV Substation in Rio de Janeiro - Leblon

3 x 40 MVA Transformers

Available Footprint 25 x 25 mt2

© ABB Group November 13, 2009 | Slide 31

Substation Leblon: Plant Layout

© ABB Group November 13, 2009 | Slide 32

Substation Leblon: Plant Layout

© ABB Group November 13, 2009 | Slide 33

Substation Leblon: Plant Layout

© ABB Group November 13, 2009 | Slide 34

Substation Leblon: Plant Layout

Fotomontagem

© ABB Group November 13, 2009 | Slide 35

Substation : LIGHTDistribution Utility GIS SS – Leblon

© ABB Group November 13, 2009 | Slide 36

Substation : LIGHTDistribution Utility GIS SS – Leblon

© ABB Group November 13, 2009 | Slide 37

Substation : LIGHTDistribution Utility GIS SS – Leblon

© ABB Group November 13, 2009 | Slide 38

Summary

Cost Comparison

Erection time

AIS/GIS solution around 1.5 to 2 years

Equipos/Montaje/Ing Obras Civiles Total Cost

Conventional S/E 70% 30% 100%

Indoor S/E 60% 40% 130%

© ABB Group November 13, 2009 | Slide 39

Main Benefits

No visual Impact (Community)

Reduce Footprint

Potential surplus Land*

Reduced Outages

Improve company image

Increase Reliability

Reduce Maintenance

Summary

© ABB Group November 13, 2009 | Slide 40

ABB Experience in Brazil

In operation

Energia Sao José - Manaus

Light - Light Leblon

Copel - Uvaranas

Electropaulo - Itaim

Petrobras - Repar

In Construction

Light - Light Copacabana

Copel - Capim Siqueira

Copel - Pilarzinho

Copel - Jardim Bandeirantes

© ABB Group November 13, 2009 | Slide 41