ProLight PG1X-3LXE-XX3W Power LED Technical Datasheet

Version: 2.5

Features High flux per LED Very long operating life(up to 100k hours) Various colors Good color uniformity RoHS compliant More energy efficient than incandescent and most halogen lamps Low Voltage DC operated Instant light (less than 100ns) No UV Superior ESD protection

Typical Applications Reading lights (car, bus, aircraft) Portable (flashlight, bicycle) Uplighters/Downlighters Decorative/Entertainment Bollards/Security/Garden Cove/Undershelf/Task Indoor/Outdoor Commercial and Residential Architectural Automotive Ext (Stop-Tail-Turn, CHMSL, Mirror Side Repeat) LCD backlights

1

Technology Corporation

Mechanical Dimensions

2

Notes:1. The cathode side of the device is denoted by a hole in the lead frame.2. Electrical insulation between the case and the board is required --- slug of device is not electrically neutral. Do not electrically connect either the anode or cathode to the slug.3. Drawing not to scale.4. All dimensions are in millimeters.5. All dimendions without tolerances are for reference only.6. Please do not bend the leads of LED, otherwise it will damage the LED.

*The appearance and specifications of the product may be modified for improvement without notice.

Lambertian - Standard Emitter

Lambertian - Low Profile Emitter

TOP VIEW BOTTOM VIEW

TOP VIEW BOTTOM VIEW

Flux Characteristics at 700mA, TJ = 25°CRadiationPattern Standard Emitter Low Profile Emitter Minimum Typical

White PG1A-3LWE-SD PG1N-3LWE-SD 51.7 110Warm White PG1A-3LVE-SD PG1N-3LVE-SD 51.7 100

Green PG1A-3LGE-SD PG1N-3LGE-SD 67.2 95Blue PG1A-3LBE-SD PG1N-3LBE-SD 13.9 26

Amber PG1A-3LAE PG1N-3LAE 51.7 84Red PG1A-3LRE PG1N-3LRE 39.8 80

ProLight maintains a tolerance of ± 10% on flux and power measurements. Please do not drive at rated current more than 1 second without proper heat sink.

Electrical Characteristics at 700mA, TJ = 25°CTemperature Thermal Coefficient of Resistance

Dynamic VF (mV/ °C) Junction toColor Resistance (Ω) ∆VF/ ∆TJ Slug (°C/ W)

White 1.0 -2.0 6Warm White 1.0 -2.0 6

Green 1.0 -2.0 6Blue 1.0 -2.0 6

Amber 2.4 -2.0 6Red 2.4 -2.0 6

Optical Characteristics at 700mA, TJ = 25°C

ProLight maintains a tolerance of ± 1nm for dominant wavelength measurements. ProLight maintains a tolerance of ± 5% for CCT measurements.

Min. Typ. Max.

2.8 3.5 4.0 2.8 3.5 4.0

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Color

Lambertian

2.8 3.5 4.0 2.8 3.5 4.0

Part Number Lumious Flux ΦV (lm)

1.9 2.2 3.1 1.9 2.2 3.1

Forward Voltage VF (V)

TemperatureCoefficient of Total

Spectral Dominant included ViewingHalf-width Wavelength Angle Angle

Radiation (nm) (nm/ °C) (degrees) (degrees)Pattern Min. Typ. Max. ∆λ1/2 ∆λD/ ∆TJ θ0.90V 2 θ1/2

White 4100 K 5500 K 10000 K --- --- 160 140Warm White 2700 K 3300 K 4100 K --- --- 160 140

Green 520 nm 530 nm 540 nm 35 0.04 160 140Blue 455 nm 465 nm 475 nm 25 0.04 160 140

Amber 584.5 nm 590 nm 597 nm 20 0.05 160 140Red 610 nm 620 nm 631 nm 20 0.05 160 140

Dominant Wavelength λD,or Color Temperature CCT

Lambertian

Color

Absolute Maximum Ratings

Parameter

DC Forward Current (mA)Peak Pulsed Forward Current (mA)Average Forward Current (mA)ESD SensitivityLED Junction Temperature (°C)Aluminum-core PCB Temperature (°C)Storage & Operating Temperature (°C)Soldering Temperature(°C)

Photometric Luminous Flux Bin Structure

Color Bin Code

STUV

STUV

TUV

MNPQ

ST

ST

ProLight maintains a tolerance of ± 10% on flux and power measurements.

±16000V HBM

4

113.6 147.7

67.2 87.487.4 113.6

23.5 30.6

Green

Maximum Photometric Flux (lm)

White

51.7 67.2

Warm White

51.767.2

113.6

67.287.4

147.7

700

135105

-40 to +105260 for 5 seconds Max.

120105

Minimum Photometric Flux (lm)

Amber/Red

7701100700

7001000

White/Warm White/Green/Blue

-40 to +105

113.6

Blue

Amber

87.4 113.6

67.287.4

87.4113.6

13.918.1

30.6

51.7

51.767.2 87.4

67.2Red67.2 87.4

67.2

147.7

18.123.5

39.8

Color Bin

White and Warm White Binning Structure Graphical Representation

5

0.26

0.28

0.30

0.32

0.34

0.36

0.38

0.40

0.42

0.44

0.46

0.48

0.26 0.28 0.30 0.32 0.34 0.36 0.38 0.40 0.42 0.44 0.46 0.48 0.50x

y

10000 K

7000 K

6300 K

5650 K

5000 K

4500 K

4100 K

3800 K3500 K

3250 K3050 K

2850 K2700 K

R0

RA

Q0

QA

R1 P0

P1

PA

M0

M1

MAN0

N1

NA

Y0

YA

TM

TN

T0

UM

UN

U0

UPV0

VM

VN

VPX0

XP

XMXN W0

WMWN

WPWQ

Q1

S0

SM

S1

TPSA

MMNMPMQM

RMPlanckian (BBL)

Warm White

White

Color Bins

White Bin Structure

Bin Code x y Typ. CCT(K) Bin Code x y Typ. CCT

(K)0.378 0.382 0.329 0.3450.374 0.366 0.329 0.3310.360 0.357 0.317 0.3200.362 0.372 0.316 0.3330.382 0.397 0.329 0.3450.378 0.382 0.316 0.3330.362 0.372 0.315 0.3440.365 0.386 0.329 0.3570.374 0.366 0.329 0.3310.370 0.351 0.329 0.3200.357 0.342 0.318 0.3100.360 0.357 0.317 0.3200.386 0.413 0.329 0.3200.382 0.397 0.329 0.3100.365 0.386 0.319 0.3000.367 0.400 0.318 0.3100.362 0.372 0.329 0.3690.360 0.357 0.329 0.3570.344 0.344 0.315 0.3440.346 0.359 0.314 0.3550.365 0.386 0.308 0.3110.362 0.372 0.305 0.3220.346 0.359 0.316 0.3330.347 0.372 0.317 0.3200.360 0.357 0.305 0.3220.357 0.342 0.303 0.3330.343 0.331 0.315 0.3440.344 0.344 0.316 0.3330.365 0.386 0.308 0.3110.367 0.400 0.317 0.3200.348 0.385 0.319 0.3000.347 0.372 0.311 0.2930.329 0.331 0.301 0.3420.329 0.345 0.314 0.3550.346 0.359 0.315 0.3440.344 0.344 0.303 0.3330.329 0.345 0.308 0.3110.329 0.357 0.283 0.2840.347 0.372 0.274 0.3010.346 0.359 0.303 0.3330.329 0.331 0.308 0.3110.344 0.344 0.311 0.2930.343 0.331 0.290 0.2700.329 0.320 0.283 0.2840.329 0.3570.329 0.3690.348 0.3850.347 0.372

Tolerance on each color bin (x , y) is ± 0.01

Note: Although several bins are outlined, product availability in a particular bin varies by production run and by product performance. Not all bins are available in all colors.

VM 5320

5320 Y0 8000

VP 5320 YA 8000

TM 4300 WQ 5970

4300 WP 5970TP

T0 4300 W0 5970

TN 4300 WN 5970

4750 WM 5970

UN 4750 X0 6650

U0

UP 4750 XN 6650

6

XP 6650

XM 6650

UM 4750

V0 5320

VN

Color Bins

Warm White Bin Structure

Bin Code x y Typ. CCT(K) Bin Code x y Typ. CCT

(K)0.453 0.416 0.409 0.4000.444 0.399 0.402 0.3820.459 0.403 0.416 0.3890.467 0.419 0.424 0.4070.460 0.430 0.414 0.4140.453 0.416 0.409 0.4000.467 0.419 0.424 0.4070.473 0.432 0.430 0.4210.459 0.403 0.416 0.3890.444 0.399 0.402 0.3820.436 0.384 0.396 0.3670.451 0.389 0.410 0.3740.471 0.451 0.421 0.4330.460 0.430 0.414 0.4140.473 0.432 0.430 0.4210.486 0.455 0.438 0.4400.438 0.412 0.392 0.3910.429 0.394 0.387 0.3740.444 0.399 0.402 0.3820.453 0.416 0.409 0.4000.444 0.426 0.414 0.4140.438 0.412 0.409 0.4000.453 0.416 0.392 0.3910.460 0.430 0.397 0.4060.444 0.399 0.387 0.3740.429 0.394 0.383 0.3600.422 0.379 0.396 0.3670.436 0.384 0.402 0.3820.454 0.446 0.421 0.4330.444 0.426 0.414 0.4140.460 0.430 0.397 0.4060.471 0.451 0.402 0.4230.424 0.407 0.392 0.3910.416 0.389 0.387 0.3740.429 0.394 0.374 0.3660.438 0.412 0.378 0.3820.430 0.421 0.397 0.4060.424 0.407 0.392 0.3910.438 0.412 0.378 0.3820.444 0.426 0.382 0.3970.429 0.394 0.387 0.3740.416 0.389 0.383 0.3600.410 0.374 0.370 0.3510.422 0.379 0.374 0.3660.438 0.440 0.402 0.4230.430 0.421 0.397 0.4060.444 0.426 0.382 0.3970.454 0.446 0.386 0.413

Tolerance on each color bin (x , y) is ± 0.01

Note: Although several bins are outlined, product availability in a particular bin varies by production run and by product performance. Not all bins are available in all colors.

PM

3950

7

S1 3950

SA 3950

P1 3150

PA 3150

2950 R1 3650

NA 2950 RA 3650

N1

M1 2770 Q1

2770 QA

3370

M0 2770 Q0 3370

3370MA

N0 2950 R0 3650

MM 2770 QM 3370

3150 SM 3950

NM 2950 RM 3650

P0 3150 S0

Dominant Wavelength Bin Structure

1234

A123

12467

124

ProLight maintains a tolerance of ± 1nm for dominant wavelength measurements.

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Wavelength (nm) Wavelength (nm)

Amber

Red

Blue

Green

520 525525 530

535540

530535

475470

455460465

460465470

594.5

587.0589.5592.0594.5597.0

584.5587.0589.5592.0

613.5620.5631.0

610613.5620.5

Minimum Dominant Maximum DominantBin CodeColor

Color Spectrum, TJ = 25°C

1. White

2. Warm White

3. Blue、Green、Amber、Red

9

0.0

0.2

0.4

0.6

0.8

1.0

350 400 450 500 550 600 650 700 750 800 850

Wavelength(nm)

Rel

ativ

e Sp

ectra

l Pow

erD

istri

butio

n

Standard Eye Response Cruve

White

0.0

0.2

0.4

0.6

0.8

1.0

350 400 450 500 550 600 650 700 750 800 850

Wavelength(nm)

Rel

ativ

e Sp

ectra

l Pow

erD

istri

butio

n

Standard Eye Response Cruve Warm White

0.0

0.2

0.4

0.6

0.8

1.0

400 450 500 550 600 650 700

Wavelength(nm)

Rel

ativ

e Sp

ectra

l Pow

erD

istri

butio

n

Blue Green Amber Red

Light Output Characteristics

Relative Light Output vs. Junction Temperature at 700mA

10

0

20

40

60

80

100

120

140

160

1 2 3 4 5 6 7 8

Junction Temperature, TJ ()

Rel

ativ

e Li

ght O

utpu

t (%

)

-20 0 20 40 60 80 100 120

White, Warm White Green Blue

0

20

40

60

80

100

120

140

160

1 2 3 4 5 6 7 8

Junction Temperature, TJ ()

Rel

ativ

e Li

ght O

utpu

t (%

)

-20 0 20 40 60 80 100 120

Red Amber

Forward Current Characteristics, TJ = 25°C

1. Forward Voltage vs. Forward Current

2. Forward Current vs. Normalized Relative Luminous Flux

11

0

100

200

300

400

500

600

700

800

0 0.5 1 1.5 2 2.5 3

Forward Voltage (V)A

vera

ge F

orw

ard

Cur

rent

(mA

) Red, Amber

0.00

0.20

0.40

0.60

0.80

1.00

1.20

0 200 400 600 800Forward Current (mA)

Rel

ativ

e Lu

min

ous

Flux

White, Warm White, Green, Blue

0

100

200

300

400

500

600

700

800

0 0.5 1 1.5 2 2.5 3 3.5 4

Forward Voltage (V)

Ave

rage

For

war

d C

urre

nt (m

A) White, Warm White,

Green, Blue

0

0.2

0.4

0.6

0.8

1

1.2

0 200 400 600 800

Forward Current (mA)

Rel

ativ

e Lu

min

ous

Flux

Red, Amber

Ambient Temperature vs. Maximum Forward Current

1. White, Warm White, Green, Blue (TJMAX = 135°C)

2. Red, Amber (TJMAX = 120°C)

12

0

100

200

300

400

500

600

700

800

0 25 50 75 100 125 150

Ambient Temperature ()

Forw

ard

Cur

rent

(mA

)

RθJ-A = 30°C/W

RθJ-A = 25°C/W

RθJ-A = 15°C/W

RθJ-A = 20°C/W

0

100

200

300

400

500

600

700

800

0 25 50 75 100 125 150

Ambient Temperature ()

Forw

ard

Cur

rent

(mA

)

RθJ-A = 30°C/W

RθJ-A = 25°C/W

RθJ-A = 15°C/W

RθJ-A = 20°C/W

Typical Representative Spatial Radiation Pattern

Lambertian Radiation Pattern

13

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

-90 -80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90

Angular Displacement (Degrees)

Rel

ativ

e In

tens

ity (%

)

Recommended Solder Pad Design

All dimensions are in millimeters. Electrical isolation is required between Slug and Solder Pad.

14

Standard Emitter

Low Profile Emitter

Heat Plate Soldering Condition

Heat plate temperature: 230°C max for Lead Solder and 260°C max for Lead-Free Solder. When soldering, do not put stress on the LEDs during heating. After soldering, do not warp the circuit board.

Manual Hand Soldering

Solder tip temperature: 230°C max for Lead Solder and 260°C max for Lead-Free Solder. Avoiding damage to the emitter or to the MCPCB dielectric layer. Damage to the epoxy layer can cause

Do not let the solder contact from solder pad to back-side of MCPCB. This one will cause a short circuit and damage emitter.

15

a short circuit in the array.

For prototype builds or small series production runs it possible to place and solder the emitters by hand.

MCPCB

Place Emitter on MCPCB.

Put MCPCB on Heat Plate.

Place Solder Wire to the solder pad of MCPCB.

MCPCB

Solder Paste

Heat Plate

(1) Soldering Process for Solder Paste (2) Soldering Process for Solder Wire

Heat Plate

Heat Plate

Heat Plate

Solder Wire

Put Emitter on MCPCB. Take the MCPCB outfrom Heat Plate within 10 seconds.

Thermal Conductive GlueMCPCB

Place Emitter on the MCPCB. Use Soldering Iron to solder theleads of Emtter within 5 seconds.

Soldering IronSolder Wire

Emitter

Emitter

Emitter

Use Solder Mask to print Solder Paste on MCPCB.

Put MCPCB on Heat Plate until Solder Paste melt.The Solder Paste sould be melted within 10 seconds.Take out MCPCB out from Heat Plate within 15 seconds.

Place Thermal Comductive Glueon the MCPCB.

Emitter Tube Packaging

16

Notes:1. 50 pieces per tube.2. Drawing not to scale.3. All dimensions are in millimeters.4. All dimendions without tolerances are for reference only. **Please do not open the moisture barrier bag (MBB) more than one week. This may cause the leads of LED discoloration. We recommend storing ProLight’s LEDs in a dry box after opening the MBB. The recommended storage conditions are temperature 5 to 30°C and humidity less than 40% RH.