2010 waters - activated carbon filter

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    Identification TB-008December 2010

    Replaces : None

    Activated carbon filter

    Classification Document type: Guideline

    Hierarchical level: Core Document

    Confidentiality: Yellow Class

    Copri!"t The content of this document is a trade secret. It may not be reproduced distributed or disclosed tothird parties !ithout proper authorisation. "ll ri#hts belon# to $estl% &aters '.T. (21)0 Issy*+es*'oulineau, -rance.

    $estl% &aters '.T.

    Aut"or#s$ /TC &ater * n#ineerin# roup 3. Davy

    Approver#s$ /TC &ater * n#ineerin# roup 4. 4aby

    Table of contents

    %arnin!: this document provides an overvie! of the activated carbon filtertechnolo#y. -or any ne! !ater treatment processes or any modification ofe,istin# !ater treatment processes please contact the /TC &ater * n#ineerin#roup.

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    Introduction

    &cope This document refers to the !ater treatment process 5and the associatede6uipment5 that use filtration andor adsorption on activated carbon:

    "ctivatedcarbon

    'aterial manufactured from carbon.

    -iltration /hysical separation process to remove elements from !ater.

    "dsorption/roperty of some materials more or less reversibly fi,in#ions or molecules on their surfaces.

    &aterIn product !ater: !ater that !ill be bottled or used to preparea bevera#e 5immediately after or after further treatment.

    'urpose oft"isdocument

    This document !ill provide you !ith:

    definitions and basic concepts lin7ed to activated carbon filter8

    the principles of activated carbon filtration and the main components of

    activated carbon unit8

    #eneral #uidelines for activated carbon filter8

    information on potential ha9ards and ho! to prevent them8

    reference documents that demonstrate the properties of activated carbon

    filtration.

    $ote: this document has not to be used for purc"asin!purposes. In such acase please refer to &ater Resources Technical 4tandards.

    Tar!etaudience

    This document is addressed to corporate 9one mar7et and factory:

    &ater Resources 'ana#ers8

    &ater Resources Champions8

    &ater Treatment 4pecialists and Hydro#eolo#ists

    uality "ssurance roup 'T.

    N% (eferencedocuments

    Water Resources Technical Standards - Process (WRTS_P_011) Naturalorganic matter removalWater Resources Technical Standards - Process (WRTS_P_020) olatileorganic com!ounds removal

    It should be hi#hli#hted that for the three follo!in# applications ;ammonia ironand man#anese removal< activated carbon is not the preferable choice.Water Resources Technical Standards - Process (WRTS_P_001) "mmoniaremovalWater Resources Technical Standards - Process (WRTS_P_00#) $ronremovalWater Resources Technical Standards - Process (WRTS_P_00%) &anganeseremoval

    T=*00> December 2010 /TC &ater * n#ineerin# roup

    $estl% &aters '.T. 'ay not be divul#ed to third parties !ithout proper authorisation

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    )21

    Concepts and Definitions

    Activated Carbon Definition and )anufacturin!

    Activated

    carbon

    "ctivated carbon also called activated charcoal or activated coal is a #eneral

    term !hich covers carbon material mostly derived from charcoal."ctivated carbon is a microporous form of carbon manufactured from peat!ood li#nite coal or coconutshell. "ctivation is achieved !ith steam or via achemical process.

    Activation "ctivated carbon is #enerally produced in t!o different processes:

    /hysical activation:

    It is #enerally done by usin# a combination of the follo!in# processes:1. 'aroniation*a process !here material !ith carbon content is

    pyrolysed at temperatures in the ran#e of ?00*(00@C in the absence of

    air ;usually in inert atmosphere !ith #ases li7e nitro#en or ar#on21

    Components of Activated Carbon *ilters

    )aincompone

    nts

    "n activated carbon filter is composed of the main follo!in# parts:

    Inlet

    water

    2utlet

    water

    =ed filter

    pressure vessel

    $o99les

    "ctivated

    carbon

    4terile air for

    bac7!ash

    Repartition

    plate

    =ac7!ashin#

    !ater inlet

    =ac7!ashin#

    !ater outlet

    "ir release

    ;vent valve December 2010 /TC &ater * n#ineerin# roup

    $estl% &aters '.T. 'ay not be divul#ed to third parties !ithout proper authorisation

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    1021

    Components of Activated Carbon *ilters Continued

    Bed filter 3detailed

    view

    -our different areas can be distin#uished in the activated carbon pressurevessel as described belo!:

    Inlet !ater

    Mutlet !ater

    "ctivated

    carbon

    "ir release

    No))les

    Total

    Hei#htNseful

    Hei#ht

    Head

    space

    "ctivated

    carbon layer

    F =ed

    volume

    Re!artition !lateInlet !ater

    Mutlet !ater

    "ctivated

    carbon

    "ir release

    No))les

    Total

    Hei#htNseful

    Hei#ht

    Head

    space

    "ctivated

    carbon layer

    F =ed

    volume

    Re!artition !late

    'art *unctionTotal hei#ht Hei#ht from the bottom to the top of the vessel.

    Nseful hei#ht Hei#ht from the floor ;plate e6uipped !ith no99les< to therepartition plate.

    Head space Hei#ht from the top of the activated carbon layer to therepartition plate. This free space allo!s bed e,tensiondurin# bac7!ashin# !ith minimum head losses.

    "ctivated carbonlayer or bedvolume

    Hei#ht of the activated carbon layer from the floor ;platee6uipped !ith no99les December 2010 /TC &ater * n#ineerin# roup

    $estl% &aters '.T. 'ay not be divul#ed to third parties !ithout proper authorisation

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    1121

    Guidelines

    Tec"nical Guidelines

    Guidelines "n activated carbon unit should comply !ith the follo!in# set of #uidelines:

    'ain si9in# data for the activated carbon filter Recommended components.

    )ain si+in!data 3Activatedcarbon filter

    The activated carbon filter is a bed filter pressure vessel e6uipped !ith no99leson the floor and !ith all the devices re6uired for bac7!ashin# and disinfection.

    "ccordin# to the !ater treatment application the flo! rate and the technicalconstraints on site one filter or t!o filters in series or parallel can beimplemented.

    -or !ater treatment applications the follo!in# si9in# data are usually applied:

    'arameters Guideline values

    -iltration rate ;mh< A *1A

    mpty =ed Contact Time ;min December 2010 /TC &ater * n#ineerin# roup

    $estl% &aters '.T. 'ay not be divul#ed to third parties !ithout proper authorisation

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    Good 2perational 'ractices Continued

    Activated carbon filter loadin! procedure ;continued December 2010 /TC &ater * n#ineerin# roup

    $estl% &aters '.T. 'ay not be divul#ed to third parties !ithout proper authorisation

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    Trouble-s"ootin!

    Trouble-s"ootin!

    The main trouble*shootin#s that can affect the process are listed belo!:

    'articles of ACatt"eoutlet oft"efilterdurin! t"eadso

    rptionccle

    /ossible causes "ctions

    =ac7!ash is too stron#andor the final rinse at theend of a bac7!ash is tooshort

    Mne;or several