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USD 2459a Pall Activated Carbon Filters Incorporating Seitz ® AKS Filter Media

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USD 2459a

Pall Activated Carbon FiltersIncorporating Seitz® AKS Filter Media

2

Pharmaceutical processes involving the addition of Bulk Activated Carbon, generally involve 4 operations:

Streamlining your Process with Pall Activated Carbon Filters

3

PURIFIED SOLUTIONFeederBulk Carbon

FEED SOLUTION Mixing Tank

Plate Filter

PolishingFilter

Feed Solution

Purified Solution

Streamlined Processing

4

Improved Adsorption

Colo

r R

em

ova

l (%

)

Concentration PAC [g/L]

Pall Supradisc AKS filters Bulk Activated Carbon

100

98

96

94

92

90

88

860.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5

+150%

+80%

+40%

+50%

TIME

5

Application Guidelines

Efficiency CharacteristicUltra high efficiency

Ultra high efficiency

High efficiency

Lowest efficiency in AKS range

High efficiency

High efficiency

Ultra high efficiency

High efficiency

High efficiency

Typical Molecular Weight of Target Contaminants400 - 1500 daltons

400 - 1000 daltons

400 - 1000 daltons

400 - 1500 daltons

200 - 400 daltons

400 - 1500 daltons

400 - 1500 daltons

400 - 1000 daltons

400 - 1000 daltons

Typical ApplicationAPI decolorization

API decolorization

API decolorization

General purpose

Plasma fractionation

Plasma fractionation

API decolorization

API decolorization

API decolorization

Media GradeAKS 1

AKS 2

AKS 3

AKS 4

AKS 5

AKS 6

AKS 7

AKS 8

AKS 9

6

Ensuring Highly Efficient Contaminant Removal

7

8

Technical Information

Materials of ConstructionMedia Cellulose base and PACPlastics Components PolypropyleneO-rings Platinum cured silicone elastomer

or fluorocarbon elastomer

Operating Parameters1

Maximum Operating Temperature 80 °C Maximum Differential Pressure 2.4 bar (35 psi) at 80 ºC

Typical Operating Flux2

150 – 250 L/m2/h

SterilizationNot sterilizable by autoclaving or steaming in-situ

Nominal DimensionsTotal Length Total Diameter

10 in. element 322 mm (12.7 in.) 70 mm (2.8 in.)20 in. element 572 mm (22.5 in.) 70 mm (2.8 in.)30 in. element 822 mm (32.4 in.) 70 mm (2.8 in.)

Materials of ConstructionMedia Cellulose base and PACCapsule PolycarbonateVent PolypropyleneSealing Technology Thermal bonding

Operating Parameters1

Maximum Operating Pressure 3 bar gauge (44 psi gauge) at 40 °C and Temperature

Maximum Differential Pressure 1.5 bar (22 psi)

Sterilization2

Autoclaving at 125 °C 1 cycle x 30 minutes

Typical Filtration Area26 cm2 (4.04 in2)

Reactor Hall, Chemical API Facility, Republic of Ireland

9

Materials of ConstructionMedia Cellulose base and PACPlastics Components Polypropylene (standard version)

Polyamide (high temperature version)O-rings Platinum-cured silicone

elastomer or FEP-encapsulated silicone or EPDM elastomer

Endcap Gaskets Platinum-cured silicone elastomer or EPDM Elastomer or PTFE

Operating Parameters1

Maximum Operating Temperature 80 °C in polypropylene design160 °C in polyamide design

Maximum Differential Pressure 2.4 bar (35 psi) at 80 ºC

Typical Operating Flux2

150 – 250 L/m2/h

SterilizationSteam in Place3 125 °C for 30 minutes

at 0.3 bar differential (4.3 psi differential) maximum

Nominal DimensionsTotal Length Total Diameter

Double O-ring 332 mm (13.1 in.) 284 mm (11.2 in.)4

Endcap Version 410 mm (16.1 in.)5

Flat Gasket 272 mm (10.7 in.) 284 mm (11.2 in.)4

Endcap Version 410 mm (16.1 in.)5

Materials of ConstructionMedia Cellulose base and PACPlastic Components PolypropyleneO-rings Platinum-cured silicone elastomer

or FEP-encapsulated silicone orEPDM elastomer

Operating Parameters1

Maximum Operating Temperature 90 °CMaximum Operating Pressure 6 bar gauge (87 psi gauge) at 60°C

3 bar gauge (44 psi gauge) at 90°CMaximum Differential Pressure 2.4 bar (35 psi) at 80 ºC

Typical Operating Flux2

150 – 250 L/m2/h

SterilizationSteam in Place3 4 125 °C for 30 minutes

at 0.3 bar differential (4.3 psi differential) maximum

Nominal Module DimensionsTotal Length 326mm (12.8 in.)Total Diameter 298 mm (11.7 in.)

10

Technical Information

Media Area per16 in. Module3.5 m2

3.5 m2

3.7 m2

4.35 m2

3.7 m2

3.7 m2

3.5 m2

3.7 m2

3.7 m2

Amount of PACPresent per 16 in.Module (kg)3.65

3.65

3.00

1.85

2.40

3.00

3.65

3.00

3.00

ConfigurationCodes for 16 in.Modules415

415

416

419

416

416

415

416

416

Media Area per 12 in. Module1.35 m2

1.35 m2

1.6 m2

1.7 m2

1.6 m2

1.6 m2

1.35 m2

1.6 m2

1.6 m2

Amount of PACPresent per 12 in.Module (kg)1.4

1.4

1.3

0.7

1.05

1.35

1.4

1.3

1.3

ConfigurationCodes for 12 in.Modules212

212

214

215

214

214

212

214

214

Media CodeXAK1

XAK2

XAK3

XAK4

XAK5

XAK6

XAK7

XAK8

XAK9

Media GradeAKS1

AKS2

AKS3

AKS4

AKS5

AKS6

AKS7

AKS8

AKS9

Typical EndotoxinLevel (EU/mL)1

<0.12

<0.12

<0.12

n.d

<0.06

<0.06

<0.12

<0.12

<0.12

Typical Ash Content (%)<3

<4

<3

13

<1

<3

<3

<2

<2

Media GradeAKS1

AKS2

AKS3

AKS4

AKS5

AKS6

AKS7

AKS8

AKS9

Amount of PAC Present per 10 in. Cartridge in g72.5

72.5

60

52.5

60

72.5

60

60

Media Area per 10 in. Cartridge in cm²700

700

750

800

750

700

750

750

Media CodeXAK1

XAK2

XAK3

XAK5

XAK6

XAK7

XAK8

XAK9

Media GradeAKS 1

AKS 2

AKS 3

AKS 5

AKS 6

AKS 7

AKS 8

AKS 9

11

Ordering Information

ModuleCode

00

062

Module Version

Standard

Without stainlesssteel ring in endcap adapter

Media Code

See column 2 table 2

Endcap Version

Double O-ring

Configuration Code

See column 3 table 2

O-ring/ GasketMaterial

Silicone elastomer

FEP silicone

EPDM elastomer

SealCode

S

F

E

Plastic Parts

Polypropylene

CartridgeCode

1

2

3

Nominal Length

10 in.

20 in.

30 in.

Media Code

See column 2 table 3

PharmaceuticalGrade

P-suffix indicatesoptimized withregards to low endotoxin content

O-ringCode

H31

H

O-ring Material

Platinum cured silicone elastomer

Fluorocarbon elastomer

Cartridge Style

Pall code 7 bayonetO-ring lock and fin

ModuleCode

00

01

Module Version

Standard

High temperature

Media Code

See column 2 table 2

Endcap Version

Double O-ring

Flat gasket

Configuration Code

See column 3 and 6 table 2

O-ring/ GasketMaterial

Silicone elastomer

FEP silicone1

EPDM elastomer

PTFE2

SealCode

S

F

E

T

PlasticCode

P

A

Plastic Parts

Polypropylene

Polyamide

EndcapCode

S

C

Media Code

See column 2 table 3

© 2010, Pall Corporation. Pall, , Seitz, Supracap and Supradisc are trademarks of Pall Corporation. ® indicates a trademark registered in the USA and TM indicates a common law trademark. and UpScaleSM are service marks of Pall Corporation.