www.cmcpweb.com vibration and temperature sensors, transmitters,monitors, cables, wiring, mounting...
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www.cmcpweb.comwww.cmcpweb.com
Vibration and Temperature Sensors, Transmitters, Monitors, Cables, Wiring, Mounting Accessories, BNC Switch Box’s, Enclosures,
Junction Box’s, Tachometers, Custom Panels and more...
Solutions Sales Training
Condition Monitoring & Custom Products
CMCP
CMCP
CMCP Standard Products
CP Custom Products
CMCP Private Label Products
•Transmitter Systems•Monitor Systems•Industrial Radio Modems•Low Cost Accelerometers•Temperature Sensors•Extension Cables•Mounting Accessories•BNC Switch Boxes•Junction Boxes•Balance Kits (CMXA)•Instrument Wire•Rotor Kits•Tachometers•Eddy Probe Calibrators
•Free Standing Cabinets•Custom Integration & Test•Custom Enclosures•Field IO (Analog to Digital)•HMI (Wonderware) Solutions•AutoCAD Drawings•Custom Machining & Molding•Industrial Computers
•CMCP 500 Series Transmitters•CMCP 500 Series Monitors•CMCP 420VT Transmitter
“Condition Monitoring Custom Products”
CMCP Strategy
• Allowing Customers to make use of existing PLC and DCS systems.
• Making use of Existing Networks.
• Modular Design.
• Distributive Design.
• Keep it Simple (Kiss).
Provide our Customers with a easy to use and maintain Low Cost Alternative to expensive, centralized rack based Machine Protection Systems by:
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• Large centralized “Rack” based systems.• Control Room mounted.• Originally Capital Projects.• OEM supplied sensors.• All sensors wired to “Rack”• Requires lots of instrument wire and conduit (2x cost).• Large Racks do nothing that a PLC or DCS system cannot do.
• Overall Values.• Time Delay.• Power up inhibit.• OK Circuit.
• 99% not wired to “Shutdown”.• Many are ‘Obsolete”.
Legacy Issues
Legacy Systems
GE Power Systems (Bently Nevada)•1700 Series•5000 Series•7200 Series•9000 Series•3300 Series
IRD/Entek•Unicell•5802 Series•5806 Series•5815 Series•5915 Series
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What’s Changed ?
Hardware
• PLC and DCS Systems are faster, cheaper and more common.
• Many Plants are upgrading to New DCS and PLC Systems.
• HMI Systems like Wonderware are available.
People
• Vibration and machinery specialists are retiring, or spread out.• A lot of specialty work is contracted.• Engineers and Technicians are forced to be “Jack of All Trades”.• Operators are being assigned more tasks “OCM”. • Users want smarter, simpler and easier to maintain systems.• Users are more budget conscious.• Engineers and Technicians are more computer oriented.• Major machine flaws have been fixed.
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Vibration Monitoring using PLC
Advantages: Low Cost (1/2 Legacy Systems)
Simple to Install.
Can make use of existing sensors.
Distributive Architecture.
4-20 mA noise free.
Digital to save wiring costs
Choice of Protocol
Easy repair and replacement.
Local Dynamic Signal w/BNC.
Disadvantages: No Remote Dynamic or Transient Data.
CMCP Monitoring Strategy
PLC/DCS
CMCP 420VT
STI Standard Product
CMCP 420VTLoop Powered, 2-Wire Vibration Transmitter
“Simply, the Lowest Cost Approach to Machine Protection”
Features:
Solid State Velocity Output Loop Powered Integral Accelerometer 4-20 mA Output 100 mv/g Dynamic Signal Output 2-2,000 HZ No External Housing Required No Special Extension Cable – Optional Bright LED or LCD Display w/ BNC Optional BNC Adaptor
CMCP 420VTLoop Powered, 2 wire Vibration Transmitter
w/LED Display
w/BNC Adaptor
• ISA Standard 4-20mA and 1-5 VDC• Standard Instrument Wire (pair)• Extremely Accurate.• Low voltages (typically 24 VDC).• Long distances can be handled.
• Voltage has resistance losses.• 4-20 mA Current Constant anywhere on loop.
• Noise immunity.• Instrument Technicians understand.• Available IO Points
Why 4-20mA
CMCP420VT
CMCP420AD8/16CMCP 420VT with Field IO
Features:
8 or 16 Channels 16 Bit A/D Universal Power Supply (100-250 Vac, 50 or 60 Hz) Provides Loop Power to Transmitters RS485 MODBUS RTU or Ethernet Protocols Dynamic Signal Output with Channel Selector Switch Digital Interface to PLC or DCS
CMCP420AD-M08
MODBUS
FAN Vibration Monitoring Using Loop Powered Transmitters
CMCP 420VT Vibration Sensors2 wire loop powered, measuring Velocity.
Plant DCS or PLC or PC
CMCP 500 SeriesTransmitters and Monitors
STI Standard Product
CMCP 500 Series Transmitters and Monitors
CMCP 500Transmitter
CMCP 500Monitor
• CMCP535 Displacement (Vel)• CMCP547 Differential Expansion (TSI)• CMCP548 Case Expansion (TSI)• CMCP549 Valve Position (TSI)• CMCP560 RTD Temperature• CMCP565 Thermocouple Temperature• CMCP570 Solid State temperature• CMCP575 Speed• CMCP580 Process Variable• CMCP585 Eccentricity (TSI)
• CMCP 525 Acceleration• CMCP 530 Velocity• CMCP 540 Displacement (EP)• CMCP 545 Thrust Position (EP)• CMCP 590 Enveloper
CMCP500 Series Transmittersand Monitors
Transmitter Monitor
CMCP 500 Series Transmitters
Features:• Single Channel• Low Cost• Small Size• Din Rail Mount• 4-20 mA Output• 24 VDC Powered• OK Circuit• Optional Filters• Buffered Outputs (2)• Selectable Ranges (5)• All Popular Sensors and Transducers• Surface Mount Components• Easy Troubleshooting and Replacement
CMCP 500A Series Monitor
Features:• All Features of Transmitter• 3 Alarms w/Relays
• OK• Alert• Danger
• Selectable Time Delay (.1, 1, 3, 6 and 10 sec.)• Latching or Non-Latching Relays• Reset Terminals• Trip Multiply (2x or 3x)• Outputs for Optional Display• Meets API-670 (American Petroleum Institute)• Easy Alarm Setup and Adjustment
CMCP 420VT vs. CMCP500 Series
Features: CMCP420
CMCP500
4-20 mA Output to PLC/DCS X X
Loop Powered (2-Wire) X 3-Wire
Velocity X X
Displacement X
Acceleration X
Enveloping X
OK Circuit X
Buffered Output X X
Optional Filters X
High Temperature Applications X
Selectable Ranges X
CMCP Standard Products
StandardMonitoring Systems
CMCP5302 Two Channel Monitor
Great for Cooling Towers, Fin Fans, Hydro Turbines and any low channel count application.
Features Two Channel Bright Red LED Display Reset Button Low Cost 4-20mA Output Alert & Danger Alarms Adjustable Time Delay Trip Multiply Transducer Fault Detection Buffered Transducer Output
CMCP5301 Single Channel Monitor
Features Single Channel Bright Red LED Display Reset Button Low Cost 4-20mA Output Alert & Danger Alarms Adjustable Time Delay Trip Multiply Transducer Fault Detection Buffered Transducer Output
The CMCP5304 is a 4 channel monitoring system ideal for monitoring rotating machinery such as pumps, fans, compressors, turbines, and motors. The General Machine Monitor is equipped with 4 CMCP/CMCP530A Monitors alarming in integrated velocity with a 100 mV/g ICP Accelerometer input.
CMCP5304 General Machinery Monitor
CMCP5304SS NEMA 4X Stainless Steel Housing CMCP5308SS NEMA 4X Stainless Steel Housing CMCP5300KEY Wing Knob Latch w/Key CMCP5300FOOT Foot Mounting Kit CMCP1100-05 Low Cost Accelerometer w/Integral Cable
Solid State Reliability Integral Sensor (Optional External Sensor) Two Levels of Alarm with Relays True “OK” Circuitry with Relay Adjustable Time Delays Trip Multiply 4-20mA Output Remote Reset Optional Local Reset Bright LED Digital Readout
CMCP1000 Dual Limit, Single Channel Vibration Monitor
Applications include Reciprocating Compressor Frame Vibration,Fin Fans and replacement for any mechanical vibration switch.
New CMCP5019 19" Rack Mounted 10-Channel Monitor !Direct Replacement for Bently Nevada 9000 & 7200 Monitors
IRD 5918 and 5915 Monitors, DYMAC M700, M800
• 19" EIA Rack or Panel Mount - 2 DIN High • Individual Bright Red LED or LCD Displays • OK, Alert, and Danger Relays - Meets API-670 • CE Approved • Terminals for Customer Wiring • Universal VAC Power • Optional -24 VDC Power Supply for Eddy Probes• Optional MODBUS or Ethernet TCPIP
Features:
CMCP Standard Products
CustomMonitoring Systems
LOW COST CONDITION MONITORING PACKAGES
CMCP500 Series Monitors
Custom Integration / Packaging
Custom Designs and Layout Displays (common or individual) Power Supplies Custom Enclosures (XP, Nema4, 4x) Intermediate Terminal Strips IS Barriers Field IO Interface Ethernet TCP/IP, RS-485 Interface Wireless Web Enabled Integration and Test (FAT)
Sample CMCP500 Series Projects
(12) CMCP530A Vibration Velocity Monitors . Common Display with Channel Selector Switch, Powder Coated Mild Steel, NEMA 4 Enclosure.
(7) CMCP525 Vibration Acceleration Transmitters . High and Low Pass Filters, Intermediate TerminalsFiberglass, NEMA 4X Enclosure.
(4) CMCP530 Velocity Transmitters, (2) CMCP545 Eddy Probe Position Transmitters, and (1) CMCP575 Speed Transmitter. Individual displays, Fiberglass NEMA 4X enclosure.
(12) CMCP540A Displacement Monitors, (2) CMCP545 Position Monitors, (2) CMCP530A Velocity Monitors and (1) Phase reference output. Fiberglass NEMA 4X.
Explosion Proof System with CMCP530A Vibration Velocity Monitors, Class I, Div. I, continuous monitoring system for offshore Gas Turbine installation. Requirements included IS Barriers, Slave Relays, Independent Displays, XP Housing and 4-20mA output to interface with a DCS system.
TSI System (14) CMCP540A Displacement Monitors, (2) CMCP545 Position Monitors, (1) CMCP500A Eccentricity Monitor, (1) CMCP500 Case Expansion and (1) CMCP500 Differential Expansion. Painted Steel NEMA 4 Enclosure.
CMCP Standard Products
Top Sales Performers
Features
LOW COST (Only $109.00 for 5 Meter System)
Small Size Case, 1/2” x 1.05”
Small Footprint, 1/2”
Integral Cable (5, 10 or 20 Meters)
100 mV/g Sensitivity
0.32 Hz to 10 KHz Frequency Range (± 3 dB)
Waterproof
CMCP1100 Industrial Accelerometers
StandardCMCP1100
High Temp.CMCP1100H
Side MountCMCP1100S
Mounting Pads Motor Fin Mounts Piloted End Mill
Extension Cables BNC Junction Boxes
Accelerometer Accessories
Acrylic Bypacs
NPT Adapters
2-Pin to BNC Adaptor
Intermediate TerminationBoxes
CMCP250 Accelerometer Mounting Kit
25 CMCP-200-02 Mounting Pads2 CMCP-205-01 Motor Fin Mount2 CMCP-205-02 Motor Fin Mount2 CMCP-205-03 Motor Fin Mount2 CMCP-205-04 Motor Fin Mount
25 CMCP-230-01 1/4" x 28 UNF x 1/2"25 CMCP-230-02 1/4" x 28 UNF x 3/4"1 CMCP-701 Spot Reamer1 CMCP-721-02 1/4 x 28 UNF Tap1 Tap Handle1 CMCP-211 Adhesive and Activator1 CMCP-212 Silicon Dielectric1 CMCP-213 Silicone Sealant
12 CMCP-208 Mixing Nozzles2 CMCP-206 Adhesive Filler
CMCP300 Series BNC Switchbox
Features
Low Cost
Available in Fiberglass, Painted Steel or SS
Water Tight & Dust Tight
External or Internal BNC & Switch Available
Provide convenient and safe access to signals
CMCP310 Series BNC Switchbox
Features
Low Cost
Terminate & Switch outputs of up to 48 sensors
Available in Fiberglass, Painted Steel or SS
Water Tight & Dust Tight
External or Internal BNC & Switch Available
Provide convenient and safe access to signals
CMCP280 API Accelerometer Housing
Kit Includes:
• Dome Cover
• Mounting Base with ¾” NPT Conduit Connection
• Neoprene Base Gasket
• O-Ring Gasket for Cover
• Mounting Bolts & Washers
• ½” NPT Reducing Bushing
• Meets API670 and API678 Requirements
CMCP801
Meets API670 external mounting specifications
304 and 316 Stainless Steel
Provided with four 3/4" NPT Hubs
3/4" or ½” NPT Case Entry
CMCP805
Machined aluminum
Threaded and slotted to insure position and stability
Eddy Probe Accessories
CMCP4190
Machined 304 Stainless Steel
½” and ¾” NPT External Threads
¼” x 28 and 3/8 ” x 24 Internal Threads
Features
Verify Voltage Output vs. Gap
For use with 5mm & 8mm Probes
Precision Micrometer
4140 Target
Graph Paper & Excel Spreadsheet
CMCP610 Eddy Probe Calibrator
10 20 30 40 50 60 70 80 90 100 Gap
-24 -22 -20 -18 -16 -14 -12 -10 -08 -06 -04 -02
Volts
Eddy Probe Graph
Features Include:
Class I, Div II, Group’s A,B,C,D. Superior noise immunity - advanced frequency hopping spread spectrum technology. Worldwide Unlicensed 2.4 GHz. Ethernet (TCP/IP, Ethernet/IP, Modbus/TCP, etc.) MODBUS RTU RS-485, RS-422, RS-232. 32 Frequency Channels. Up to 16 mile range w/ Hi Gain Antennas. Can be extended with Repeaters. 250 Kbps RF Data Rate. Configurable to Master/Repeater/Remote with Windows setup / diagnostics software.
Industrial Radios
Ethernet Model
Go Wireless !
CMCP1210 Spring Loaded Temp. Sensors
Features:
• Tip Sensitive RTD or Thermocouple
• For use to 260º C (500º F)
• Adjustable Spring-Loaded Holder with Fluid Seal
• Aluminum Connector Head – Optional XP Head
Hard Carry Case CMCP6160 Printer Adapter Digital Scale CMCP630 A/B Switch (2) CMCP2100 Accelerometers (2) CMCP625 2 Pin to BNC Adapter (3) 25’ BNC/BNC Cables (A,B,Phase) (2) CMCP908-MD Magnet Optical or Laser Phase Reference Kit
CMCP6156 Magnetic. Goose Neck Custom Vice Grip Assorted Balance Weights Banana to BNC Adapter Hex Key Set Tape Measure 6” Stainless Steel Rule 6” 180º Protractor Compass Clip Board Polar Plot Tablet (50 sheets)
CMCP811Balance WeightStarter Kit
CMCP800 Balancing Accessories Kit
Features:• 2 Current Clamps • Custom Resistance Box • 25-Pin to BNC Connector For Microlog • 10' BNC to BNC Cable • 3' BNC to BNC Cable • BNC to Banana Cable • Rubber and Leather Gloves • Hard Latching Carrying Case
CMCP875 Current Clamp Kit
Features
Oscilloscope
Optical Phase Reference Kit
Eddy Probe System
Power Supply
Magnetic Mounts
Custom Vice Grips
“Bucking” Amplifier
Hard Carrying Case
Optional Gauss Meter
Option Software
CMCP810 Electrical Runout Kit
Features
Replaces Old Dymac M746 Front Panel Programmable 5-999,999 RPM Selectable Range 1 or Multiple Pulses per Revolution 0.001% Accuracy Alert and Danger Alarms 4-20mA and 0-5 Vdc OutputRS232 Output Eddy Current Probe Input High & Low RPM Recall 0.56” H, Seven Segment LE
CMCP TACH3-XPExplosion Proof Tachometer
CMCP601Dynamic Motion Demonstrator
Available in Short or Long Base
Measurements may be obtained to study:
Frequency Based Signals
Time Based Signals
Orbital Analysis
Shaft Runout
Shaft Bow
Identify Rotor Critical Speeds
Resonance Amplitude Factor
Phase Analysis
Balancing
Shaft Relative & Case Absolute
Rotor Dynamic Studies
CMCP601 Rotor Kits
CMCP600
Features
1700/1400 RPM AC Motor
Quick Bearing Change
Easy to Use
Repeatable Results
Carrying Case
(2) Rolling Element Bearings
(1) “Good Bearing”
(1) “Fault Induced Bearing”
Bearing Fault Demonstrator
CMCP600 Rotor Kit
CP Products (Custom Products)
• Custom Enclosures• Free Standing Cabinets• Drawing & Engineering Services (AutoCAD)• Custom Packaging (Kits)• Battery Powered Monitors• Wonderware HMI• Integration Services• Test and FAT
Over 250 integrated Custom Panels and Enclosures
Customers Include: Aramco (Abqaiq, Sadaf, Ras Tanura, Shayba, Riyadh) Black & Veatch Brown & Root Caltex Fisher Rosemont BHEL Wyle Labs Chevron USA BP Amoco M&M Mars Champion Paper E.I. Dupont Ebara International. Baxter Wilson Unit 1 and 2 City of Portland, Oregon … and many more
Cabinet / Panel Design and
System Integration
CMCPAssembly AreaLeague City, TX
CMCP
Case Histories
Customer: Dynegy
System Type: Coal Crushers
Location: 2 Locations, Illinois, USA
Salesperson: Gary Gbur
Value: $40,000.00 Phase 1$200,000.00 Phase 2
Year Installed: 2004 / 2005
Case History #1
• Problem.• Coal Crushers with embedded accelerometers needed monitoring.• User wanted to use existing DCS system.• Existing system was not working properly.• User unwilling to pay for conduit and instrument wire.• Low Speed Bearings needed Enveloping.
• Solution.• Velocity and Enveloping Transmitters Used (some slow speed).• 16 Channel ADC using Modbus TCP/IP Ethernet used.• Industrial Ethernet Radio Modem used.• No lost packets. Very robust.• Both Modbus RS-485 and TCP used.
Case History #1
Case History #1
Master Radio Slave Radio
Case History #2
Customer: Xcel Energy
System Type: TSI System
Location: Saint Paul, Minnesota, USA
Salesperson: Frank Howard
Value: $60,000.00
Year Installed: 2004
Case History #2
Problem:
• TSI System for GE Turbine Generator Set.
• Customer wanted to use existing New DCS System.
• Wanted local display for operators.
• Intermediate terminals to save installation time.
Solution:
• CMCP500 Series Transmitters.
• Pre-wired Integrated Custom Panel.
• 4-20 mA Loop to DCS.
• Custom Mimic Panel w/Displays.
Case History #2
Customer: WDC
System Type: Critical Fans
Location: Pine Bluff, Arkansas, USA
Salesperson: David Gallagher
Value: $160,000.00
Year Installed: 2004
Case History #3
Case History #3
Problem:• 6 IRD/Entek 5815 Monitors mounted in outdoor cabinets.
• Critical service on high temperature furnace fans.
• IRD/Entek no longer supported.
• Primary competition: BNC
• 1 Vibration Channel.
• 8 Temperature Channels.
Solution:• CMCP530 Transmitter.
• Analog to Digital Converters with direct RTD input.
• 15” Industrial Touch Screen Rack Mount Computers.
• Custom Wonderware HMI w/Bargraphs.
Case History #3
Case History #3
Case History #3
Case History #3
Main Screen Alarm List Historical Trend
Real Time Trend Real Time Trend Setup
Customer: Satcon (MagMotor)
System Type: Kinetic UPS System
Location: Various
Salesperson: Mike Bussing/Frank Howard
Value: $400,000.00
Year Installed: 2004,2005,2006,2007
Case History #4
Case History #4
Problem:• Large Kinetic UPS System Monitoring.
• Vibration, Enveloping, Temperatures, Speed, Pressures.
• Flywheel Diameter Calculation.
• Solution:• CMCP530, CMCP590, CMCP540 and CMCP545 Transmitters.
• Process Variables direct to ADC.
• 12.1” Touch Screen Rack Mount Industrial Computer.
• Custom Wonderware HMI.
Case History #4
Main Screen Alarm List Historical Trend
Real Time Trend Real Time Trend Setup
Case History #4
Customer: Aramco
System Type: Reciprocating Compressor
Location: Saudi Arabia
Salesperson: Zyad Al-Irhayim
Value: $120,000.00
Year Installed: 1999
Case History #5
Case History #5
• Problem:• Monitor Large Reciprocating Compressor in Hydrogen Service.
• Frame and Crosshead Vibration.
• Rod Drop.
• Valve Temperature Monitoring (Averaging)
• Solution:• CMCP530, CMCP545, CMCP560 Transmitters.
• Field IO.
• Explosion Proof Enclosures
• 17” Touch Screen Rack Dell Computer.
• Custom Wonderware HMI.
Case History #5
Main Screen
Current Alarm List Historical Alarm List
Bar Graph Screen
Case History #5
Historical Trend
Real Time Trend Setup
Historical Trend
