vibration and temperature sensors, transmitters,monitors, cables, wiring, mounting accessories, bnc...

Vibration and Temperature Sensors, Transmitters, Monitors, Cables, Wiring, Mounting Accessories, BNC Switch Box’s, Enclosures,

Junction Box’s, Tachometers, Custom Panels and more...

from

CMCP (Condition Monitoring Custom Products) www.stiweb.com

“Leaders in Vibration Monitoring & Machine Protection Systems"


Loop Powered Vibration Transmitter Transmitters & Monitors (Vibration, Enveloping, Temperature, Position, Speed, Process) Custom Monitoring Solutions Accelerometers Accelerometer & Eddy Probe Accessories LVDT’s Cables (Bulk & Custom) Shaker Table Enclosures BNC Switch Boxes Rotor Kits Mechanical / Electrical Runout Kit Panel Design / Fabrication Integration Services (Wonderware™)

“Leaders in Vibration Monitoring & Machine Protection Systems”


Vibration Monitoring using PLC

MICRO PLC

HMI SoftwareCMCP Philosophy:• Modular• Distributive• Use Existing Networks where possible


Deer Park, TX USA

They experienced a significant fire on a crude pump operating in parallel/series service.

The pump failure was caused by operating at off-design conditions.

Project required that vibration amplitude data MUST go to the DCS.

DCS Displays set up where Operator sees vibration data WITH other operating parameters (vibration, temperature, amps, flow, etc)

CMCP787A Accels with CMCP-Accel Housing and CMCP602H cables interfaced to CMCP530 Velocity Transmitters in local CMCP500-SS Enclosures.

Sold to Operations as “Complete installed cost same as otherelectronic transmitters (pressure, temperature, level, flow) that were already being utilized.” Less than $1,000. Per channel.

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Why use a PLC?

PLC’s are extremely reliable I&C Personnel understand PLC programming for displays / set points Vibration levels displayed clearly in Control room Operators able to compare to other operating parameters Operators able to make intelligent machine decisions Installed Cost is same as any other transmitter currently in service (pressure, temperature, flow, level, etc) Less than $1,000 per channel


PLC Interfaces

4-20 mA most common Low voltage & relatively immune to noise and ground loops Handled same way as 4-20 mA signals from other sensors Drop across 250 resister to accept 1-5 Vdc As number of points to be monitored increases – so does the wiring cost

Monitoring system wiring cost can be reduced by interfacing to a plant network.



Distributed I/O Modules

Interface CMCP Monitor/Transmitters

Install local to machine

Dramatically reduce field wiring and overall installation costs

Available in any protocol for Interface with Customers PLC/DCS


Features Include:

Small Size DIN Rail Mount 8 - 16 Channels Direct Field Wiring to CMCP 500, 500A or 420VT TCP/IP, Modbus, DirectNet, etc. Remote I/O over Long Distances (3 Kilometers using standard RS485) Isolated Communications ensure high reliability

A/D Converters


CMCP : Authorized Wonderware® System Integrator


Features:

Solid State Loop Powered Integral Sensor 4-20 mA Output Dynamic Signal Output No External Housing Required No Special Extension Cable – (Use Standard Signal Wiring) Optional Bright LED Display w/ BNC Optional BNC Adaptor Only

CMCP420VTLED Display

BNC Adaptor


CMCP420AD A/D Converter with MODBUS RTU or Ethernet Protocols

Features:

8 or 16 Channels 16 Bit A/D Universal Power Supply (100-250 Vac, 50 or 60 Hz) Provides Loop Power to Transmitters RS485 MODBUS RTU or Ethernet Protocols Dynamic Signal Output with Channel Selector Switch Interface to PLC or DCS


CMCP420AD-M08

MODBUS

FAN Vibration Monitoring Using Loop Powered Transmitters

CMCP420VT Vibration Sensors2 wire loop powered, measuring Velocity.

Plant DCS or PLC or PC


LOW COST ON-LINE MONITORING

Turbines - Motors - Compressors - Pumps - Fans - Recips - Cooling Towers - Fin Fans Air Handlers - Blowers - Chillers - and more… even Street Cleaners.

The CMCP 500 Series Transmitter / Alarm Module is available in the following configurations:

Vibration (Acceleration, Accel. Env., Velocity, Displacement) Position (Eddy Probe or LVDT) Temperature (RTD, TC, Solid State) Process variable (Voltage, Current)

CMCP 500 Series Transmitter / Alarm Module


Low Cost

Small Size

DIN Rail Mount

4-20mA Output

Transducer OK

Buffered Transducer Output

Features

CMCP500 Series Transmitter


Features Low Cost Small Size DIN Rail Mount 4-20mA Output Alert & Danger Alarms Adjustable Time Delay Trip Multiply Transducer Fault Detection Buffered Transducer Output Remote Reset

CMCP500A Series Single Channel Monitor


Features: Low Cost Small Size DIN Rail Mount 4-20mA Output Alert & Danger Alarms Adjustable Filter Ranges Adjustable Time Delay Trip Multiply Transducer Fault Detection Buffered Transducer Output Remote Reset

CMSS590 Acceleration Enveloping Transmitter/ Monitor


LOW COST CONDITION MONITORING PACKAGES

Custom Integration / Packaging

Standard Systems Custom Designs and Layout Displays (yes or no) Displays (common or individual) Power Supply (yes or no) Power Distribution Intermediate Terminal Strips IS Barriers Modbus Interface TCPIP Interface Wireless Web enabled


Features

Low Cost 1-? Channels Digital Display Option Optional Enclosures 4-20mA Outputs Alert & Danger Alarms Trip Multiply Transducer Fault Detection API 670 Compliant

CMCP500 Low Cost Monitor System


*Most Common System* - 4 Channel MonitorIdeal for Motor/Fan and Motor/Pump Sets(4) CMCP530A Vibration Velocity Monitors . Common Display with Channel Selector Switch, Fiberglass, NEMA 4X Enclosure

(12) CMCP530A Vibration Velocity Monitors . Common Display with Channel Selector Switch, Powder Coated Mild Steel, NEMA 4 Enclosure.

(7) CMCP525 Vibration Acceleration Transmitters . High and Low Pass Filters, Intermediate TerminalsFiberglass, NEMA 4X Enclosure.

Sample CMCP500 Series Projects


(12) CMCP540A Displacement Monitors, (2) CMCP545 Position Monitors, (2) CMCP530A Velocity Monitors and (1) Phase reference output. Fiberglass NEMA 4X.

(4) CMCP530 Velocity Transmitters, (2) CMCP545 Eddy Probe Position Transmitters, and (1) CMCP575 Speed Transmitter. Individual displays, Fiberglass NEMA 4X enclosure.

Explosion Proof System with CMCP530A Vibration Velocity Monitors, Class I, Div. I, continuous monitoring system for offshore Gas Turbine installation. Requirements included IS Barriers, Slave Relays, Independent Displays, XP Housing and 4-20mA output to interface with a DCS system.

(14) CMCP540A Displacement Monitors, (2) CMCP545 Position Monitors, (1) CMCP500A Eccentricity Monitor, (1) CMCP500 Case Expansion and (1) CMCP500 Differential Expansion. Painted Steel NEMA 4 Enclosure.


Turbine Supervisory Instrumentation

WonderwareTM Software and Industrial PC


Turbine Supervisory Measurement Parameters:

• Shaft Relative Vibration

• Absolute Vibration

• Axial Thrust Position

• Eccentricity

• Speed, Zero Speed, Rate of Acceleration

• Phase

• Case Expansion

• Differential Expansion

• Valve Position

• Air Gap

• Bearing Temperature


Turbine Supervisory Measurement Parameters:

x

xHP IP LP GEN EXC

CE VPKØ

TP2

ECC X,Y X,Y X,Y X,Y X,Y X,Y X,YDE

TP1

x

x

Legend:

CE: Case ExpansionKØ: Phase Reference & SpeedTP1: Thrust Position OneTP2: Thrust Position TwoECC: EccentricityX: Radial Vibration, HorizontalY: Radial Vibration, VerticalVP: Valve PositionDE: Differential Expansion


Keys to Successful TSIKeys to Successful TSI

• Get CMCP directly involved EARLY(We have done dozens of these systems and have are generally 40-50% lower in price than Bently Nevada)

• Get Operations involved in the decision

• Sell as a Control System vs. Protection System(We do not know of any power customers who are wired to shutdown or use the relays in any fashion except to notify the operators.)

• Locally mounted transmitters, A/D Converters and utilizationof the customers network will guarantee you a low bid.(Your competition will bid a rack mount system in the control roomwith wiring pulled back to that location – very cost prohibited)

• Interface to DCS (If customer does not have available IO or would prefer not to Interface directly to their system, we can offer a Wonderware Solution with an Industrial PC)


Sample CMCP500 TSI Monitoring System

Control Room Mounted

Machine Mimic, Display & BNC PanelDesigned to fit the hole left by old Bently Nevada Monitoring System

Transmitter, Power Supply and Intermediate Terminal Panel toBe mounted on the inside wallOf Control panel.


Custom OEM Monitoring Solutions

WonderwareTM Software and Industrial Touch-screen PCA/D Converters with MODBUS protocol

Developed for SATCON, a divisionOf MAGMOTOR

Flywheel Monitoring System

• Vibration• Position• Speed• Temperature


CMCP5000 Condition Monitoring System

Features: • CMCP500 Series Transmitters • World’s Most Popular HMI • Machine Mimics • Historical and Real Time Trending • Current and Historical Alarm Lists • Standard MODBUS A to D Converter • Other Protocols Optional • Desktop or Rack-Mount Touch-Screen PC• Overall, Rate of Change, and SPC Alarms • Makes Use of Existing or Dedicated Networks


CMCP Goes Wireless!

Features Include:

Class I, Div II, Grp’s A,B,C,D Superior noise immunity - advanced frequency hopping spread spectrum technology Worldwide Unlicensed 2.4 GHz Ethernet (TCP/IP, Ethernet/IP, Modbus/TCP, etc.) MODBUS RTU RS-485, RS-422, RS-232 DNP 32 Channels Up to 16 mile range w/ Hi Gain Antennas Can be extended with Repeaters 250 Kbps RF Data Rate Configurable to Master/Repeater/Remote with Windows setup / diagnostics software

CMCP-OS2400Industrial Radios

Ethernet Model


CMCP Goes Wireless!

• CMCP-OS2400 MODBUS RTU RF Receiver• CMCP515-130 Power Supply

• CMCP530 Vibration Velocity Transmitters• CMCP-RM-16AI A/D Converter (MODBUS RTU)• CMCP-OS2400 MODBUS RTU RF Transmitter• CMCP515-600 Power Supply


CMCP Goes Wireless!

Radio 2

Radio 1

Radio 3

Radio 4

MasterRadio

HMI Software LAN Server

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The CMCP5304 is a 4 channel monitoring system ideal for monitoring rotating machinery such as pumps, fans, compressors, turbines, and motors. The General Machine Monitor is equipped with 4 CMCP530A Monitors alarming in integrated velocity with a 100 mV/g ICP Accelerometer input.

CMCP5304 General Machinery Monitor

CMCP5304SS NEMA 4X Stainless Steel Housing CMCP5308SS NEMA 4X Stainless Steel Housing CMCP5300KEY Wing Knob Latch w/Key CMCP5300FOOT Foot Mounting Kit CMCP1100-05 Low Cost Accelerometer w/Integral Cable


CMCP5301 and CMCP5302 1 and 2 Channel General Machinery Monitors

Features Low Cost 4-20mA Output Alert & Danger Alarms Adjustable Time Delay Trip Multiply Transducer Fault Detection Buffered Transducer Output Remote Reset

Great for Cooling Towers, Fin Fans, Hydro Turbines and any low channel count application.


Solid State Reliability Integral Sensor (Optional External Sensor) Two Levels of Alarm with Relays True “OK” Circuitry with Relay Adjustable Time Delays Trip Multiply 4-20mA Output Remote Reset Optional Local Reset Bright LED Digital Readout

CMCP1000 Dual Limit, Single Channel Vibration Monitor

Applications include Reciprocating Compressor Frame Vibration,Fin Fans and Cooling Towers. Replacement for any mechanical vibration switch.


Features

Replaces Old Dymac M746 Front Panel Programmable 5-999,999 RPM Selectable Range 1 or Multiple Pulses per Revolution 0.001% Accuracy Alert and Danger Alarms 4-20mA and 0-5 Vdc OutputRS232 Output Eddy Current Probe Input High & Low RPM Recall 0.56” H, Seven Segment LE

CMCP TACH3-XPExplosion Proof Tachometer


CMSS6156 Magnetic. Goose Neck Custom Vice Grip Assorted Balance Weights Banana to BNC Adapter Hex Key Set Tape Measure 6” Stainless Steel Rule 6” 180º Protractor Compass Clip Board Polar Plot Tablet (50 sheets)

CMCP811Balance WeightStarter Kit

CMCP800 Balancing Accessories Kit

Hard Carry Case CMSS6160 Printer Adapter Digital Scale CMCP630 A/B Switch (2) CMSS2100 Accelerometers (2) CMCP625 2 Pin to BNC Adapter (3) 25’ BNC/BNC Cables (A,B,Phase) (2) CMSS908-MD Magnet Optical or Laser Phase Reference Kit


Features

LOW COST (Only $99.00 for 5 Meter System)

Small Size Case, 1/2” x 1.05”

Small Footprint, 1/2”

Integral Cable (5, 10 or 20 Meters)

100 mV/g Sensitivity

0.32 Hz to 10 KHz Frequency Range (± 3 dB)

Waterproof

CMCP1100 Industrial Accelerometer


CMCP280 API Accelerometer Housing

Kit Includes:

• Dome Cover• Mounting Base with ¾” NPT Conduit Connection• Neoprene Base Gasket• O-Ring Gasket for Cover• Mounting Bolts & Washers• ½” NPT Reducing Bushing• Meets API670 and API678 Requirements


Features

LOW COST

Thermoplastic version of traditional MIL Spec. Connector

Watertight to NEMA 6P, 13, IEC IP67

22 AWG, 100% Shielded, Twisted Cable

Rated to 185° F (85° C)

Only $49.00 in 5 Meter Length

CMCP604 Series Low Cost Accelerometer Extension Cable


Features

Waterproof

Traditional 2-Pin MIL Spec. Connector

20 AWG, 100% Shielded, Twisted Cable

High Temp Cable temperature rated to 392°F (200°C)

Standard Cable temperature rated to 178°F (80°C)

Armored Cable available as an option

CMCP602 Series Accelerometer Extension Cable


CMCP310 Series BNC Switchbox

Features

Low Cost

Terminate & Switch outputs of up to 48 sensors

Available in Fiberglass, Painted Steel or SS

Water Tight & Dust Tight

External or Internal BNC & Switch Available

Provide convenient and safe access to signals


CMCP1210 Spring Loaded Temp. Sensors

Features:

• Tip Sensitive RTD or Thermocouple

• For use to 260º C (500º F)

• Adjustable Spring-Loaded Holder with Fluid Seal

• Aluminum Connector Head – Optional XP Head


Mounting Pads Motor Fin Mounts Piloted End Mill

Extension CablesBNC Junction Boxes

Accelerometer Accessories

Acrylic Bypacs Silicone Dielectric

2-Pin to BNC Adaptor A/B Switch

Intermediate TerminationBoxes

Plug Mounting Adaptor


CMCP801

CMCP805

Machined aluminum

Threaded and slotted to insure

position and stability

Meets API670 external mounting specifications

316 Stainless Steel

Provided with four 3/4" NPT Hubs

3/4" or ½” NPT Case Entry

Eddy Probe Accessories


Features

Verify Voltage Output vs. Gap

For use with 5mm & 8mm Probes

Precision Micrometer

4140 Target

Graph Paper & Excel Spreadsheet

CMCP610 Eddy Probe Calibrator

10 20 30 40 50 60 70 80 90 100 Gap

-24 -22 -20 -18 -16 -14 -12 -10 -08 -06 -04 -02

Volts

Eddy Probe Graph


Features

Oscilloscope

Optical Phase Reference Kit

Eddy Probe System

Power Supply

Magnetic Mounts

Custom Vice Grips

“Bucking” Amplifier

Hard Carrying Case

Optional Gauss Meter

Option Software

CMCP810 Electrical Runout Kit


CMCP600

1700/1400 RPM AC Motor

Quick Bearing Change

Easy to Use

Repeatable Results

Carrying Case

(2) Rolling Element Bearings

(1) “Good Bearing”

(1) “Fault Induced Bearing”

Bearing Fault Demonstrator

CMCP600 Rotor Kit


CMCP601Dynamic Motion Demonstrator

Available in Short or Long Base

Measurements may be obtained to study:

Frequency Based Signals

Time Based Signals

Orbital Analysis

Shaft Runout

Shaft Bow

Identify Rotor Critical Speeds

Resonance Amplitude Factor

Phase Analysis

Balancing

Shaft Relative & Case Absolute

Rotor Dynamic Studies

CMCP601 Rotor Kits

http://www.stiweb.com/proddata/cmcp601.htm


Over 200 integrated Custom Panels and Enclosures

Customers Include: Aramco (Abqaiq, Sadaf, Ras Tanura, Shayba, Riyadh) Black & Veatch Brown & Root Caltex Fisher Rosemont BHEL Wyle Labs Chevron USA BP Amoco M&M Mars Champion Paper E.I. Dupont … and many more

Cabinet / Panel Design and

System Integration


M800A integration withBNC Output Panel, PowerDistribution, Intermediate

Terminal Strips and Ground Bars

CMCPAssembly AreaLeague City, TX

MIM Integration with Power Supplies, Constant Current Diodes, and Intermediate

Terminals

Compressor Controls, Turbine Over Speed, Governors, Vibration Systems, etc


Quality Products Since 1989

Condition Monitoring Custom Products“Leaders in Vibration Monitoring & Machine Protection"

vibration and temperature sensors, transmitters,monitors, cables, wiring, mounting accessories, bnc...

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