What is a “smart factory”?Smart factories address daily production execution and connect to an organization’s digital supply network, driving increased value both within and beyond the four walls of the factory.

Intelligent supply

D I G I T A L C O R E

Smart factory

Connectedconsumer

Synchronized planning

Dynamicfulfillment

Digital development

Characteristics of a smart factory• Connected

• Optimized

• Transparent

• Proactive

• Agile

A smart factory…Collects, connects, and analyzes production data

Augments human intelligence with machine intelligence

Drives better insights and sustained step change improvements in performance, quality, and safety

Why now? Data availability, compute, and store capabilities are more accessible than ever. We can now create visibility to and proactively address issues that lead to loss of valuable production time.

Typical brown field manufacturing issues… …can be addressed in new ways.

A workstation unexpectedly failed and is offline waiting for maintenance repair

A line has been continuously reporting 10% quality rejection in the last week of production

WIP inventory pile up at one workstation as another is waiting for materials to continue operation

Predict machine downtime by analyzing performance trends

Sense quality degradation and immediately enact correction efforts

Track material movements in real time and dynamically schedule production cycles based on resource availability

Copyright © 2019 Deloitte Development LLC. All rights reserved.

BE

NE

FIT

S

P O T E N T I A L B E N E F I T S

Labor cost

Sourcing cost

Inventory levels

Maintenance cost

Warranty cost

Scrap rates

Fill rate

Yield

Lead times

Safety incidents

Employee satisfaction

Sustainable practices

Environmental impact

Optimized capacity

Asset utilization

Changeover time

Downtime

Improved asset efficiency

Up to 20%

Improvedquality

Up to 35%

Reducedcosts

Up to 30%

Improved safety and sustainability

Up to 10%

Overall equipment effectiveness (OEE)

Source: Deloitte Consulting LLP internal analysis

What are the expected outcomes? Smart factory transformations, when done at the plant or enterprise level, create significant cost savings, improved product quality, and increased employee satisfaction.

A technician did not report for work, causing a gap on the linefor a critical skillset

Actively manage the workforce and track worker performance data

Copyright © 2019 Deloitte Development LLC. All rights reserved.

P R E D I C T I V E M A I N T E N A N C E

Capturing real-time and historical machine health data over its lifecycle to diagnose specific issues before it causes downtime in production

Q U A L I T Y S E N S I N G A N D P R E D I C T I O N

Identify potential quality issues faster and earlier in the value chain

M A T E R I A L T R A C K I N G A N D V I S I B I L I T Y

Track location material movements in real time to improve efficiency and visibility

D Y N A M I C P R O D U C T I O N S C H E D U L I N G

Dynamically schedule production cycles based on resource availability and requirement

A D V A N C E D W O R K E R S O L U T I O N S

Advanced analytics for optimal manning and traceability of workers, dynamic crew planning and work allocation

M A C H I N E M O N I T O R I N G

Connect to and view machine status, KPIs, and critical performance data

C O M M A N D C E N T E R

Bird’s eye view of all factory operations and plant performance, prioritizing critical needs and allowing for enterprise analysis

A N D M O R E …

Deloitte and AWS will continue to invest in building new pre-configured accelerators addressing the wider market

Use cases

Proven technology with a scalable cloud-based and IIoT-enabled architecture

Integrated use cases addressing the most common factory challenges

ROI-driven deployment approach

Focus on user adoption and enterprise transformation

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Smart Factory Fabric on AWSSmart Factory Fabric is a pre-configured suite of cloud-based Internet of Things (IoT) applications built on AWS designed to accelerate smart factory transformations across the enterprise, customizable to meet your unique needs.

A proven architecture We’ve created a modular, scalable architecture that is anchored by AWS. It is secure by design and ready to complement your existing IT landscape.

S M A R T F A C T O R Y F A B R I C P L A T F O R M

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View enterprise performance

Manage at the plant level

Address the man, machine, and material constraints that hinder performance

I I O T D I G I T A L F A C T O R Y

Allows end users to engage with customizable apps, proactively managing alerts, testing hypotheses, and engaging with shop floor entities.

I I O T C L O U D P L A T F O R M

Enables secure data transfer between local, plant-based assets and the cloud layer. The analytical models, application logic, and visualizations are built are run in this layer.

I I O T E D G E A N D C O N N E C T I V I T Y

IoT sensors, vision systems, etc. installed at the device level feed data into local data hub that runs commands and can score algorithms at the edge

The Smart Factory Fabric platform includes:

Solution preview

•Built for the enterprise. Scalable for multiple manufacturing environments.•Targeted Personas: Addressing executive, plant manager, and shop floor technician needs.•Highly Integrated: Start with 1 or multiple use cases. The solution is built for easy expansion.

The Smart Factory Fabric on AWS accelerator brings together leading providers in the industry, each with highly complementary services.

The offering is:

ROI Driven: Simple, highly effective user experiences constantly tuned for maximum ROI

More than technology: Preconfigured accelerators, process change centric, human-centric design user adoption obsessed

Native AWS stack: Lower cost, greater scalability and security, and higher availability—at lower risk

Subrata RoyAWS IoT LeadDeloitte Consulting LLPsuroy@deloitte.com+1.312.486.1604

Learn more about Smart Factory Fabric on AWS, contact:

Jonathan Bauer AWS Alliance LeadDeloitte Consulting LLPjobauer@deloitte.com+1.312.486.2616

This publication contains general information only, and none of the member firms of Deloitte Touche Tohmatsu Limited, its member firms, or their related entities (collective, the “Deloitte Network”) is, by means of this publication, rendering professional advice or services. Before making any decision or taking any action that may affect your business, you should consult a qualified professional adviser. No entity in the Deloitte Network shall be responsible for any loss whatsoever sustained by any person who relies on this publication.

As used in this document, “Deloitte” means Deloitte Consulting LLP, a subsidiary of Deloitte LLP. Please see www.deloitte.com/us/about for a detailed description of the legal structure of Deloitte USA LLP, Deloitte LLP and their respective subsidiaries. Certain services may not be available to attest clients under the rules and regulations of public accounting.

Copyright © 2019 Deloitte Development LLC. All rights reserved. Member of Deloitte Touche Tohmatsu Limited

Secure by design: Security is built into our solution andis a focus of everything we do from sensor to cloud

Flexible and adaptable: Open and extensible platform with the flexibility to use third-party offerings