what the quality engineer needs to know about vibration testing part3of3

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What the Quality Engineer needs to know about Vibration Testing Part 3 of 3 Part 3 of 3 Wayne Tustin ©2011 ASQ & Presentation Wayne Tustin Presented live on Sep 08 th , 2011 http://reliabilitycalendar.org/The_Re liability Calendar/Short Courses/Sh liability_Calendar/Short_Courses/Sh ort_Courses.html

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Wayne will sample, in 3 hours, his 3-day course. In the 3 hours, he will introduce the concept of resonant behavior of a wide range of structures (the Tacoma Narrows Bridge down to electronic circuit boards). Laboratory vibration tests on samples determine whether product design and manufacture have avoided or at least lessened resonant responses. Wayne will introduce sinusoidal as well as random vibration test standards. He will show, by slides and video clips, how we perform those standard tests by means of (1.) EH or electrohydraulic or servohydraulic shaker systems and (2.) ED or electrodynamic shaker systems, including their power amplifiers and their controllers. Part 3: Last century single-axis-at-a-time; this century simultaneous multiaxis; use AST presentation. Why is multiaxis testing important to QE?

TRANSCRIPT

Page 1: What the quality engineer needs to know about vibration testing part3of3

What the Quality Engineer y gneeds to know about Vibration Testing

Part 3 of 3Part 3 of 3

Wayne Tustin©2011 ASQ & Presentation Wayne Tustin

Presented live on Sep  08th, 2011

http://reliabilitycalendar.org/The_Reliability Calendar/Short Courses/Shliability_Calendar/Short_Courses/Short_Courses.html

Page 2: What the quality engineer needs to know about vibration testing part3of3

ASQ Reliability DivisionASQ Reliability Division Short Course SeriesShort Course SeriesThe ASQ Reliability Division is pleased to present a regular series of short courses 

featuring leading international practitioners, academics and consultantsacademics, and consultants.

The goal is to provide a forum for the basic andThe goal is to provide a forum for the basic and continuing education of reliability 

professionals.

http://reliabilitycalendar.org/The_Reliability Calendar/Short Courses/Shliability_Calendar/Short_Courses/Short_Courses.html

Page 3: What the quality engineer needs to know about vibration testing part3of3

What  the  Quality  Engineer  needs  to  know  about  Vibra7on  

Wayne  Tus7n  Equipment  Reliability  Ins7tute  

Santa  Barbara,  California  www.equipment-­‐reliability.com  

805-­‐564-­‐1260  September  8,  2011  

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Figure 1 Random Vibration Video Demonstration

SHAKER TABLE

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Video Clip 20-7 Below Resonance

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Video Clip 20-8 First Resonance

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Video Clip 20-9 Second Resonance

Page 8: What the quality engineer needs to know about vibration testing part3of3

Video Clip 20-10 Simultaneous Resonances

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Figure 5 Continuous visible light spectrum

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Figure 6

Early Rocket Liftoff

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High  velocity  gas  flow     intense  noise  

Impinging  intense  noise  results  in  random  skin  vibra7on,  re-­‐radiated  internally  as  intense  interior  noise  and  results  in  intense  random  vibra7on  responses,  especially  of  thin  sec7ons  such  as  wiring  boards.    

Our  first  serious  recogni7on  of  random  vibra7on  as  an    engineering  problem  was  in  the  early  1950s,  when  many  rockets  exploded  at  igni7on  or  exploded    or  went  out  of  control  during  liToff.  

ROCKET LIFTOFF

Figure  7  

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Video Clip 20-6 Roadway near you

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Equipment Reliability Institute, Wayne Tustin

Figure 8 - Gathering Field Data

courtesy Team

Copyright  ®  2011   11  

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courtesy  LDS  

Figure  9    Shaker  drives  Slip  Plate  

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Figure 10 Three-shaker Navy 3DoF realization

Courtesy NUWC Keyport and Baughn Engineering

Copyright  2011  ::  Equipment  Reliability  Ins7tute,  Wayne  Tus7n  

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Page 16: What the quality engineer needs to know about vibration testing part3of3

Figure 11 Triaxial shaking of headlamps

courtesy Spectrum Technologies

Copyright  2011  ::  Equipment  Reliability  Ins7tute,  Wayne  Tus7n  

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Page 17: What the quality engineer needs to know about vibration testing part3of3

Video Clip 16-3 45o Two-axis Video

courtesy IMV

Copyright  2011  ::  Equipment  Reliability  Ins7tute,  Wayne  Tus7n  

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Page 18: What the quality engineer needs to know about vibration testing part3of3

Video Clip 16-4 Two-axis Circular Motion Video

courtesy IMV

Copyright  2011  ::  Equipment  Reliability  Ins7tute,  Wayne  Tus7n  

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Page 19: What the quality engineer needs to know about vibration testing part3of3

Video Clip 16-5 Multiaxis random vibration

Courtesy IMV

Copyright  2011  ::  Equipment  Reliability  Ins7tute,  Wayne  Tus7n  

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Page 20: What the quality engineer needs to know about vibration testing part3of3

courtesy  LDS  

Figure  12        Shaker  drives  Slip  Plate  

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Page 22: What the quality engineer needs to know about vibration testing part3of3

What  the  Quality  Engineer  needs  to  know  about  Vibra7on.  

Wayne  Tus7n  Equipment  Reliability  Ins7tute  

Santa  Barbara,  California  www.equipment-­‐reliability.com  

805-­‐564-­‐1260