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W+D 627The Flexible, High-Speed EnvelopeProduction System
The Ultimate Direct MailEnvelope Production System
Features
/ Speed up to 1,200 envelopes per minute
/ Envelopes with single, multiple or large window formats
/ Both inner and outer side flap capability
/ All types of seal flap gumming: Seal-flaps with
remoistenable gumming, self-seal gumming and
hot-melt pressure-sensitive gumming
/ All types of envelope styles (depending on machine
model)
/ Available in blank (C/BC) or web (RC)
/ EasyCut magnetic cylinder technology as a standard
component
/ Optional inline-flexo printing capability
/ Optional bangtail envelope capability
/ Optional embossing capability
Advantages
/ Reduced operator and maintenance complexity
/ Fastest size-change of any envelope machine thanks
to the advanced servo drive platform
/ Highest productivity regardless of job complexity
/ Unmatched fold, cut and print quality
/ Minimized waste converting pre-printed rolls
/ Highest safety features of any envelope machine
/ Configurable with a W+D 201 flexo printing machine
/ Real-time Remote Support
/ Odd size product shapes and special windows
/ Capability to work from rectangular sheets
W+D 627 / Envelope Machine
2
The W+D 627 is truly the ultimate direct mail envelope production system for those companies
who are committed to capitalizing on growing demand for high-quality, high-performance direct
mail envelopes. The W+D 627 combines unmatched format flexibility, quick size changes and litho
competitive flexo print quality when the W+D 201 flexo press is installed in-line.
Touch screen for system control
EasyCut magnetic cylinder for window and complete cut
Additional cutting section for form cut
2nd window material patching section
3
Standard components
/ W+D 191 N: Automatic paper reel splicer
(W+D 627 RC)
/ Flexo printing units (W+D 627 BC) with »pull out«
outside printing units
/ Window cut-out and window material patching section
/ W+D 190: Automatic window material reel splicer
(W+D 627 RC)
/ EasyCut magnetic cylinder technology for form cut,
window cut-out and complete cut
/ Touch screen for system control
/ Integrated sound-proof hoods for reduced decibel
levels
Optional components
/ W+D 201: Flexo printing machine as CI or stack-type
version for up to 5 colors
/ Optional blank feed for W+D 627 RC
/ Hot-melt pressure-sensitive gumming section
/ Additional cutting section for complete cut
/ Embossing section
/ 2nd window material patching section
/ Bangtail envelope capability
/ Integrated register control for high product quality
when processing pre-printed reels or window material
/ Tools for envelope production with self-seal gumming
and back-folded bottom flap
W+D 627 / Envelope Machine
4
Machine layout
23 25691221 222 20 19 1618 15 29 28 262417 14 11 10
3.780 mm(12.4 ft)710 mm (2.3 ft)710 mm (2.3 ft)12.143 mm (39.8 ft)
21 25422 20 19 18 15 29 28 262417 14 13
7.828 mm
9.618 mm
21 258 7 422 20 19 18 15 29 28 27 262417 14 13
PR
INT
5
1 Reel splicer W+D 191
2 Web aligning section
3 Flexo printing machine W+D 201
4 Blank feeder (RC – optional)
5 Form cutting section at the web (RC)
6 Separating cutting section (RC)
7 Flexo inside printing unit (BC)
8 Flexo outside printing units (BC)
9 Longitudinal scoring section on the
web (RC)
10 Cross scoring section on the blank (RC)
11 Longitudinal scoring section on the
blank (RC)
12 2nd form cutting section
13 Scoring section on the blank
longitudinal/cross (BC)
14 Window cutting section
15 Window material patching section
16 2nd window material patching section
17 Side flap folding section
18 Side flap gumming section
Nozzle gumming: Basis (RC)
– optional (BC)
Cylinder gumming: Basis (BC)
– optional (RC)“
19 Bottom flap folding section
20 Staggering section
21 Window material unwind
22 Seal flap gumming section
23 Window material reel splicer W+D 190
24 Heated seal flap drying section
25 Product removal device
26 Aligner section
27 Hot-melt pressure-sensitive gumming
section
28 Seal flap folding section
29 Delivery with counter
U optional machine components
5 13 2
PR
INT
5.815 mm (19.1 ft)3.780 mm(12.4 ft)
627 RCReel-fed envelope machine
627 CBlank-fed envelope machine
627 BCBlank-fed envelope machine
6
Dimensions and formats
Blank format Complete cut Cut-out depth
Cut-off hight from web (RC) min. 179 mm (7 ¹/₁₆“)Diamond shape from blank feeder max. 520 mm (20 ¹/₂“)In case of a complete cut from a rectangular sheet with circumferential contour the cut-out height will be reduced to 373 mm (14 ¹¹/₁₆“)Outside side flaps are possible with special folding toolsMaximum size width in respect to the width of the side flapsSeamless plate cylinders – when using plate cylinder with mounting system, the printing lenght is reduced to 340 mm (13 ¹³/₃₂“) (inside printing) respectively 300 mm (11 ¹³/₁₆“) (outside printing)
All binding data concerning the dimensions and formats for each machine type can be found in the performance data sheet.
W+D 627 / Envelope Machine
2
5
3
6
1
4
Cutting area Patching area
Flexo printing units for inside and outside printing
Window range
min
. 30
mm
(1 ³
/₁₆“
)
min
. 10
mm
(¹³/
₃₂“)
min
. 10
mm
(¹³/
₃₂“)
max. 145 mm
(5 ²³/₃₂“)
max. 145 mm
(5 ²³/₃₂“)
max. 155 mm
(6 ³/₃₂“)
max. 155 mm
(6 ³/₃₂“)
min. 10 mm (¹³/₃₂“) min. 10 mm (¹³/₃₂“)
min
. 10
mm
(¹³/
₃₂“)
min. 3 mm (¹/₈“) min. 3 mm (¹/₈“)
min
. 3 m
m (¹
/₈“)
min
. 5 m
m (³
/₁₆“
)
PRINT · PRINT · PRINT
PRINT · PRINT · PRINT
PRINT · PRINT · PRINT
PRINT · PRINT · PRINT
PRINT · PRINT · PRINT
PRINT · PRINT · PRINT
PRINT · PRINT · PRINT
max
. 39
0 m
m (
15 ¹
¹/₃₂
“)
max. 460 mm (18 ¹/₈“)
6Printing range
max. 380 mm (14 ³¹/₃₂“)
max
. 39
0 m
m (
15 ¹
¹/₃₂
“)
max. 380 mm (14 ³¹/₃₂“)
max
. 39
0 m
m (
15 ¹
¹/₃₂
“)
max
. 15
mm
(¹⁹/
₃₂“)
Trapezoidal cuts
max
. 18
mm
(¹¹/
₁₆“)
V-cuts
max
. 39
0 m
m (
15 ¹
¹/₃₂
“)
min
. 170
mm
(6
¹¹/
₁₆“)
min. 145 mm (5 ²³/₃₂“)
max. 380 mm (14 ³¹/₃₂“)
1
2
3 3
End format
Seal flap gumming
Hot-melt pressure-sensitive gumming
min
. 5 m
m (³
/₁₆“
)
max
. 16
mm
(⁵/₈
“)
min
. 12
mm
(¹⁵/
₃₂“)
max
. 22
mm
(⁷/₈
“)
min. 70 mm (2 ³/₄“)
max. 290 mm (11 ¹³/₃₂“)
Remoistenable gumming
min. 12.5 mm
(¹/₂“)
min. 12.5 mm
(¹/₂“)
Inserting-style
min
. 83
mm
(3 ¹
/₄“)
max
. 18
5 m
m (7
⁹/₃
₂“)
min. 12 mm (¹⁵/₃₂“)
max. 25 mm (1“)
min
. 83
mm
(3 ¹
/₄“)
max
. 18
5 m
m (7
⁹/₃
₂“)
Booklet
min. 120 mm (4 ²³/₃₂“)
max. 330 mm (13“)
min. 120 mm (4 ²³/₃₂“)
max. 330 mm (13“)
min. 12 mm (¹⁵/₃₂“)
max. 25 mm (1“)4 4
Commercial-stylem
in. 8
3 m
m (3
¹/₄
“)
max
. 18
5 m
m (7
⁹/₃
₂“)
min. 120 mm (4 ²³/₃₂“)
max. 330 mm (13“)
Diamond-style
min
. 83
mm
(3 ¹
/₄“)
max
. 18
5 m
m (7
⁹/₃
₂“)
min. 120 mm (4 ²³/₃₂“)
max. 255 mm (10 ¹/₃₂“)
min. 20 mm (²⁵/₃₂“)
max. 41 mm (1 ⁵/₈“)
Self-seal gumming
min. 19 mm (³/₄“)
max. 40 mm (1 ⁹/₁₆“)
min. 17 mm (²¹/₃₂“)
max. 32 mm (1 ¹/₄“)
5 5
min. 12.5 mm
(¹/₂“)
min. 12.5 mm
(¹/₂“)
7
All performance data published refers to the production of a defined reference product under certain circumstances reflecting a possible practice of use. The performances achieved in practice depend on a multitude of parameters which are beyond our control. This includes, amongst other factors, the condition of the raw materials to be processed, the shapes of the products, the air humidity and the ambient temperature. W+D reserves the right to make design changes and changes to the performance values.
900 pieces 1,200 pieces
900 pieces 1,100 pieces
800 pieces 800 pieces
70 − 120 g/m² (18.5 − 32 lb)
min. 83 mm (3 ¹/₄“) x 120 mm (4 ²³/₃₂“) – max. 185 mm (7 ⁹/₃₂“) x 330 mm (13“)
min. 83 mm (3¹/₄“) x 120 mm (4²³/₃₂“), max. 185 mm (7⁹/₃₂“) x 330 mm (13“) –
min. 83 mm (3¹/₄“) x 120 mm (4²³/₃₂“), max. 185 mm (7⁹/₃₂“) x 255 mm (10¹/₃₂“) –
min. 100 mm (3 ¹⁵/₁₆“) – max. 220 mm (18 ²¹/₃₂“)
– 1,530 mm (60 ¹/₄“)
– max. 390 mm (15 ¹¹/₃₂“)
– 127 mm (5“) oder 153 mm (6“)
min. 170 mm (6 ¹¹/₁₆“) – max. 390 mm (15 ¹¹/₃₂“) –
min. 145 mm (5 ²³/₃₂“) – max. 520 mm (20 ¹/₂“) –
min. 179 mm (7 ¹/₃₂“) – max. 390 mm (15 ¹¹/₃₂“)
min. 145 mm (5 ²³/₃₂“) – max. 380 mm (14 ³¹/₃₂“)
max. 500 mm (20“)
min. 45 mm (1 ²⁵/₃₂“) – max. 300 mm (11 ¹³/₁₆“)
70 – 80 mm (2 ³/₄“– 3 ⁵/₃₂“)
min. 36 mm (1 ⁷/₁₆“) – max. 185 mm (7 ⁹/₃₂“)
max. 500 mm (20“)
min. 80 mm (3 ⁵/₃₂“) – max. 300 mm (11 ¹³/₁₆“)
70 – 80 mm (2 ³/₄“– 3 ⁵/₃₂“)
min. 12 mm (¹⁵/₃₂“) – max. 22 mm (⁷/₈“)
– max. 390 mm (15 ¹¹/₃₂“) –
– max. 460 mm (18 ¹/₈“) –
The web can be completely or partially printed within the maximum printing width
– 380 mm (14 ³¹/₃₂“)
ca. 10,900 mm (35.8 ft) 11,100 mm (36.5 ft) ca. 16,900 mm (55.5 ft)
3,725 mm (12.2 ft) 3,725 mm (12.2 ft) 4,510 mm (14.8 ft)
3,200 mm (10.5 ft) 3,200 mm (10.5 ft) 3,200 mm (10.5 ft)
ca. 10,100 kg (22,300 lb) ca. 12,100 kg (26,700 lb) ca. 15,650 kg (34,500 lb)
42 m³/h
1,250 m³/h 1,250 m³/h 1.150 m³/h
140 m³/h –
78 kVA 105 kVA 113 kVA
8.5 kVA
52 kVA
10 kVA
21 kVA
– 86 dB (A)
86.8 dB (A) –
85.6 dB (A) 89.7 dB (A)
Technical Specifications
Type C BC RC
Maximum output Envelopesper minute
Paper weight
Size ranges
Size hight
Paper reel
Blank dimensions(blank-fed)
Blank dimensions(reel-fed)
Window material
Silicone paperoptional
Printing length / blank
Printing width / blank
Printing length / web
Printing width / web
Machine dimensions
Compressed air
Vacuum requirements
Blowing air
Connected load (50 Hz)
Noise emission According to specification EN 13032
Remoistenable
Hot-melt pressure-sensitive gumming optional
Self-seal gumming optional
Standard
Booklet
Commercial-style
Diamond-style
with open seal flap
Diameter
Width
Winding coreinner diameter
Length
Width
Length
Width
Window matrial reel
Winding coreinner diameter
Cut-off length
Silicone paper reel
Winding coreinner diameterProtective strip cut-off lengthInside and outside printing with full seamless cylinder
Inside and outside printing
W+D 201 optional
W+D 201 optional
Lenght
Widht
Height
Net weight
6 bar
0,6 bar
0,8 bar
Basic machine
Material suction
Vacuum pumps
Hot-melt pressure-sensitivegumming section
2nd window section
Reel Splicer
From reel
From blank
Diameter
Width
Diameter
Width
4
3
1
1
2
Using the blank feeder the output will be reduced to 900 envelopes / minuteComplete cut from 80 g/m² (21 lb) and material thickness of 0.085 mm (0.0033“)Diamond-style from blank feeder max. 520 mm (20 ¹/₂“)Basic machine in standard version (with opened protective hoods)
1234
W+D Locations
w-d.de
Winkler +Dünnebier
Winkler+Dünnebier GmbHSohler Weg 6556564 Neuwied – Germanyt. +49 2631 840 · f. +49 2631 [email protected]
Winkler+Dünnebier GmbHLocation LöhneBrückenstrasse 95a32584 Löhne – Germanyt. +49 5731 7440 · f. +49 5731 [email protected]
Winkler+Dünnebier GmbHLocation Sassenheim/NLJagtlustkade 5b2171AG Sassenheim – The Netherlandst. +31 713 321970 · f. +31 713 [email protected]
W+D North America Inc.11300 West 80th StreetLenexa, KS 66214 – USAt. +1 913 4929880 · f. +1 913 [email protected]
W+D North America Inc.899 Plank RoadDuncansville, PA 16635 – USAt. +1 814 6955521 · f. +1 814 [email protected]
W+D Asia Pacific Sdn. Bhd(Co No: 762144A)No: 860, 8th Floor, Block A2Leisure Commerce SquareNo: 9, Jalan PJS 8/9, 46150 Petaling JayaSelangor, Malaysiat. +60 3 78654883 · f. +60 3 [email protected]
POEM PreOwnedEnvelopeMachines GmbHSohler Weg 7056564 Neuwied – Germanyt. +49 2631 345386 · f. +49 2631 [email protected] · w-d-poem.de
BICMA Hygiene Technologie GmbHBasaltweg 356727 Mayen – Germanyt. +49 2651 942940 · f. +49 2651 [email protected] · bicma.com
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