w04 migration management solutions
TRANSCRIPT
-
7/28/2019 W04 Migration Management Solutions
1/74
Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Insert Photo Here
W4: MigrationManagement Solutions Tools and Services
Presenters:Lonnie MorrisChris WatkinsArlen Jacobs
Ariane Roberson
-
7/28/2019 W04 Migration Management Solutions
2/74
Agenda
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 2
1. Defining Automation Obsolescence Risk
2. Current Market Conditions
3. What Are You Being Asked to Do?
4. Identifying/Quantifying Obsolescence Risk
5. Migrating SLC and PLC-5 Systems
6. Migrating Panelview Standard
7. Migrating Motion Control Systems
-
7/28/2019 W04 Migration Management Solutions
3/74
Defining Automation Obsolescence Risk . . .
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 3
What IsAutomation Obsolescence Risk?
The extended downtime riskautomation users take (knowingly orunknowingly) using products that are no longer available for sale andhave limited to no serviceability remaining.
The goal is quite simple:
Maintain on-going awareness of automationobsolescence and develop a strategy to
mitigate and ultimately eliminate this risk
http://law.marquette.edu/facultyblog/wp-content/uploads/2008/11/emoticon-time-bomb-3-thumb1838934.jpghttp://law.marquette.edu/facultyblog/wp-content/uploads/2008/11/emoticon-time-bomb-3-thumb1838934.jpg -
7/28/2019 W04 Migration Management Solutions
4/74
Current Market Conditions
Electrical Power Systems Lifecycle Management
ARC (Automation Research Corporation) World Industry Forum 2011
SupplyChainBrain Interview
Full interview available at:http://www.youtube.com/watch?v=PkNk0Cy_OIc
-
7/28/2019 W04 Migration Management Solutions
5/74
When is the optimal time to replace legacy(automation) equipment?
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 5
Capital constraints still present
No consistent replacement policies
Capital funding available to prevent a failure but you cannot buy too soon nor can you wait until it is too late
Fear of lost production is the #1 factor in deciding to upgrade
Conclusions / Recommendations: Conduct an assessment as farahead of time as possible. Its the only way to be prepared for failure
and catch failure at its earliest point and prevent extended downtime.
You Cannot Start (Planning) Too Soon!
Migrations to occur in phases vs. wholesale basis
Survey Summary
-
7/28/2019 W04 Migration Management Solutions
6/74
Product Risk Understanding and Mitigation
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 6
The critical question to be answered for risk mitigation is this:
For how much longer can you be assured that service support will be available?
Risk of product failure highest with infantmortality and EOL wear-out
Need for service increases with time. Bathtub failure ratecurve applies to all manufacturing equipment. Everythingeventually wears out.
Risk increases when product is discontinuedMaintenance practices and spares stocking should be re-evaluated to insure maximum product life can be achieved.Catastrophic failures can no longer be replaced with new.
Discontinued Product
(Increased Risk)
Risk becomes critical when component availabilityand technical expertise become limited Migration plans must be in place to insure againstuninterrupted operation
Discontinued Support(Critical Risk)
Product Announcement(Silver Period)
??
?
??
??
Optimally, migration plansshould be developed prior to
product discontinuation
-
7/28/2019 W04 Migration Management Solutions
7/74
How do you . . . ?
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 7
Plant ReliabilityMRO Management
Budget Planning
Data Convergence
Product QualityProduction Rates
Plant Floor Safety
Environment
Without impacting
QuantifyObsolescence
Risk
MitigateObsolescence
Risk
EliminateObsolescence
Risk
While Improving
-
7/28/2019 W04 Migration Management Solutions
8/74
Agenda
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 8
1. Automation Obsolescence Defined
2. Current Market Conditions
3. What are You Being Asked to Do?
4. Quantifying Obsolescence Risk
-
7/28/2019 W04 Migration Management Solutions
9/74
Quantifying Obsolescence Risk
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 9
ResearchPrioritize
Identify
Lifecycle
Accurately quantifying obsolescence risks is an evolving process that must
be repeated as products progress through their lifecycle
-
7/28/2019 W04 Migration Management Solutions
10/74
Quantifying Obsolescence Risk
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 10
Lifecycle
ResearchPrioritize
Identify
Locate and Document
Compare
Develop Hierarchy
-
7/28/2019 W04 Migration Management Solutions
11/74
Identify
Define Goals Determine Scope
Dedicate Qualified Resources
Develop a Collection Strategy
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 11
Safe collection and attention to detail are necessary for success
Locate and document automation inventoryacross entire facility Identify
-
7/28/2019 W04 Migration Management Solutions
12/74
Research
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 12
Compare collected data againstmanufacturers product availability Research
Manufacturers Web sites & Notifications
Publications
Distributors / Reps / Resellers
Allen-Bradley Products www.ab.com/silver
Compare MRO spares vs. installed base Identify inventory gaps
Identify inventory orphans Compare repair/replace activity
Collect and document product lifecycle status
http://www.google.com/imgres?imgurl=http://dauleriochristopherfbgp.files.wordpress.com/2010/01/research-writing.jpg&imgrefurl=http://dauleriochristopherfbgp.wordpress.com/2010/01/26/blog-entry-1-what-is-research-writing-what-does-it-mean-to-be-a-research-writer-how-are-research-questions-developed/&usg=__tJrCFG_F79y9O7qpLbmhQAjOd2g=&h=399&w=600&sz=28&hl=en&start=101&zoom=1&itbs=1&tbnid=Zz7ojHPhcb-M7M:&tbnh=90&tbnw=135&prev=/search%3Fq%3Dresearch%26start%3D100%26hl%3Den%26sa%3DN%26biw%3D1259%26bih%3D633%26gbv%3D2%26ndsp%3D20%26tbm%3Disch&ei=rQ8mTrmOB4-gsQOPq-yQCQ -
7/28/2019 W04 Migration Management Solutions
13/74
Prioritize
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 13
Develop hierarchical method to quantifyobsolescence risk Prioritize
Aggregate data to highlight areas of greatest
obsolescence concern
Design plan to accept, mitigate and eliminate
obsolescence risk
Develop process to obtain on-going lifecyclestatus changes for installed products
-
7/28/2019 W04 Migration Management Solutions
14/74Copyright 2010 Rockwell Automation, Inc. All rights reserved. 14
Rockwell Automation Assessment Service
Assessment includes:
Executive Summary
Red-Yellow-Green Lifecycle Coding
MTBF stocking analysis
Grounding, environmental &ventilation inspection reporting
Full reporting
Copyright 2011 Rockwell Automation, Inc. All rights reserved. 14
Installed Base Evaluation (IBE) with Lifecycle Analysis:
Site-delivered assessment that provides actionable intelligence to help you makedata-driven decisions regarding your installed base assets of automation products.
Five Service Levels Available
Rockwell Automation Repairable to Entire Facility
Assessment Features & Benefits
Identification of plant-wide automation
lifecycle status
Identification of top migration priorities
MRO assessment & spares optimization
Panel condition reporting
Additional Assessment Options Available
-
7/28/2019 W04 Migration Management Solutions
15/74
Installed Base Evaluation Process
On-site data collectionby a qualified Rockwell
Automation FieldService Engineer
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 15
Off-site processing andanalysis determines plantlifecycle risks and overallMRO inventory status
Delivery of lifecyclereporting highlightingMRO risks via planthierarchy
Step 1
Field Collection
Machine Safety, Energy, Arc Flash, Networks and Software
assessments may also be performed during the IBE process
Step 2
Processing
Step 3
Delivery
http://www.google.com/imgres?imgurl=http://www.packone.com.au/IMAGES/PK1_DataProcessing.png&imgrefurl=http://www.packone.com.au/Main.jsp%3FTopic%3DDataProcessing&usg=__Idj5dc9sHqCO2bWIrjegmrMJ12E=&h=741&w=629&sz=145&hl=en&start=40&zoom=1&itbs=1&tbnid=u84bLMBGj3vu3M:&tbnh=141&tbnw=120&prev=/images%3Fq%3Ddata%2Bprocessing%26start%3D20%26hl%3Den%26sa%3DN%26gbv%3D2%26ndsp%3D20%26tbs%3Disch:1 -
7/28/2019 W04 Migration Management Solutions
16/74
Lifecycle Reporting
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 16
Lifecycle Site Report
Location / Line ReportMachine Report
Panel Report
Plant Bill of Materials
Product By Location
Simplified Red-Yellow-Green lifecyclecoding identifies production status
associated service risk
Inventory Analysis
Firefighting ends when understanding begins
-
7/28/2019 W04 Migration Management Solutions
17/74
Where do you go from here?
How long do you intend
to operate equipment?
Is support readilyavailable?
Is capital funding
available?
Is there applicable newtechnology available?
What are the migration
implications (training,
support, etc.)?
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 17
Once your risk has been quantified,a critical decision must be made . . .
Mitigate
Risk
Eliminate
Risk
-
7/28/2019 W04 Migration Management Solutions
18/74
Where do you go from here?
How long do you intend
to operate equipment?
Is support readilyavailable?
Is capital funding
available?
Is there applicable newtechnology available?
What are the migration
implications (training,
support, etc.)?
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 18
Once your risk has been quantified,a critical decision must be made . . .
Mitigate
Risk
Eliminate
Risk
-
7/28/2019 W04 Migration Management Solutions
19/74
Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Insert Photo Here
19
Migrating SLC or PLC-5to Logix
Chris Watkins
-
7/28/2019 W04 Migration Management Solutions
20/74
Typical 4 Step Migration Process
20
Plan yourmigration
Code andHardware
Conversion
HardwareReplacement
Replace theOperator
Interface andother networkcomponents
What is IAB
-
7/28/2019 W04 Migration Management Solutions
21/74Copyright 2010 Rockwell Automation, Inc. All rights reserved. 2121
What is IAB(Integrated Architecture Builder)
Integrated Architecture Builder (IAB) is a Configurator tool that:
Enables you to efficiently generate accurate & comprehensive bills-of-materials for IA solutions
Facilitates what if scenarios for comparison purposes
Allows for some degree of localization (e.g., price lists)
Supplements other sales tools (e.g., Selection Guides, Catalogs)
Performs rule-based system/network checking
Wizards for Migrating both PLC-5 / 1771 and SLC to Logix Solutions
-
7/28/2019 W04 Migration Management Solutions
22/74Copyright 2010 Rockwell Automation, Inc. All rights reserved. 22Copyright 2009 Rockwell Automation, Inc. All rights reserved. 22
IAB Conversion Tool
SLC500 to CompactLogix Migration Wizard
Enables you to convert SLC500 system to the equivalentCompactLogix system One Migration wizard will allow you to have an option to preserve your
SLC500 I/O via 1747-AENTRPLC-5 to ControlLogix Migration Wizard
Enables you to convert PLC-5 / 1771 system to the equivalentControlLogix system Selects the 1771 Wiring Conversion System that will greatly reduce
your conversion time.
IAB Outputs: Complete Bill of Material output Project Report including specification differences by module for
Engineering to verify application concerns
-
7/28/2019 W04 Migration Management Solutions
23/74Copyright 2010 Rockwell Automation, Inc. All rights reserved. 23
Download the software
Select configuration tab
Where do I get IAB?
Go to: www.rockwellautomation.com
Converting Your RSLogix 5 or 500
-
7/28/2019 W04 Migration Management Solutions
24/74
Wizard-style step-by-stepwindows to guide the user
through the process
Converting Your RSLogix 5 or 500Application Code using the Translation Tool
Updated andupdateable
controller list
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 24Included in RSLogix 5000 or as a Service by Tech Support
Example: Stand Alone Systems Migration
-
7/28/2019 W04 Migration Management Solutions
25/7425
Example: Stand Alone Systems Migrationusing an EtherNet Adaptor
SLC 5/03
PV Std
Serial
Single Rack Installation: Convert software to RSL5000 V20 Download new EDS files Replace SLC processor with EtherNet adaptor (1747-AENTR) Mount & wire new CompactLogix processor and power supply
Upgrade Panelview Standard
Ethernet
PV +
1747-AENT
CompactLogix
(Confidential For Internal Use Only)
SLC 5/05
Ethernet
-
7/28/2019 W04 Migration Management Solutions
26/74
-
7/28/2019 W04 Migration Management Solutions
27/74Copyright 2009 Rockwell Automation, Inc. All rights reserved. 27
1747-AENTR Adaptor Capabilities
The 1747-AENTR allows SLC IO racks to be controlled by LogixControllers:
Must be located in the first slot of a SLC rack Replaces the existing SLC processor
Replaces the existing RIO adaptor (1747-ASB) or CNET adaptor(1747-ACN15, -ACNR15) in remote racks
Requires RSLogix 5000 v20 or greater
Utilizes the EDS AOP capability of v20 Recognizes all modules with an EDS (requires new EDS files to be
downloaded prior to module utilization)
Supports Ethernet DLR
Connects to new or existing Logix controller
Allows for ring, star and linear Ethernet topologies
Supports Extended Rack
Performance depends on the module configuration on the rack
Available For Sale January 2012
-
7/28/2019 W04 Migration Management Solutions
28/74
List of supported hardware
Copyright 2011 Rockwell Automation, Inc. All rights reserved. 28
Discrete IO
Catalog number Catalog number
1746-IA4 1746-OAP12
1746-IA8 1746-OB6EI
1746-IA16 1746-OB8
1746-IB8 1746-OB16
1746-IB16 1746-OB16E
1746-IB32 1746-OB32
1746-IC16 1746-OB32E
1746-IG16 1746-OBP8
1746-IH16 1746-OBP16
1746-IM4 1746-OG161746-IM8 1746-OV8
1746-IM16 1746-OV16
1746-IN16 1746-OV32
1746-IO4 1746-OVP16
1746-IO8 1746-OW4
1746-IO12 1746-OW8
1746-IO12DC 1746-OW16
1746-ITB16 1746-OX8
1746-ITV16 1746-NI16V
1746-IV8 1746-NI16I
1746-IV16 1746-NR8
1746-IV32 1746-NT8
1746-OA8 1746-NO8I
1746-OA16 1746-NO8V
1746 Analog IO
Catalog number
1746-FIO4I
1746-FIO4V
1746-INT4
1746-NI4
1746-NI81
1746-NIO4I
1746-NIO4V
1746-NO4I
1746-NO4V
1746-NR4
1746-NT4
Specialty IO
Catalog number
1746-HSCE
1746-HSCE21
1746-QS
1746-HSTP1
1746-BAS/T
Does not support SLC modules using G files or Comms modules
i. 1747-QV; Servo amplifier module replace module with
Logix servo moduleii. 1747-SN ; RIO Scanner module Use Ethernet to RIO
bridge module available from QTS an Encompass partneriii. 1747-BSN ; RIO Back-up Scanner module Use Ethernet
redundancy solutionsiv. Comms modules 1747-SDN, DCMs
Migrating from PLC-5 / 1771 IO
-
7/28/2019 W04 Migration Management Solutions
29/74
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 29
Migrating from PLC-5 / 1771 IOPhase I: Monitor Mode
DH+
Remote I/O Network
Phase I
Check your converted logic beforeimplementing: Run Logix in monitormode, reading inputs & outputsdisabled .
1756-RIO Module used in Monitor Mode allows you check
your program before going live. The module reads the inputsbut outputs are disabled.
http://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.dochttp://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.dochttp://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.dochttp://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.doc -
7/28/2019 W04 Migration Management Solutions
30/74
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 30
1756-RIO Module for Phased Migrations
The 1756-RIO provides a Logix solution for communicationsover RIO
Transfer all data to/from module as normal I/O Eliminates the MSG instructions and the confusion over tag
names Improved performance for data being exchanged to the
controller Create a thin RSLogix 5000 I/O profile for the module
Allows you to configure how the controller talks to the
module Requires a separate configuration tool for the module Simplifies a portion of the configuration process (instance
IDs and Sizes) Provides a direct link to the modules configuration tool
Communicate all chassis and module data in its native INT (16 bit)format
Reduces data conversion processing by module whichincreases the performance of the module Avoids conversion issues resulting from Boolean data
Embed BT Control and Status information into the data Provides better visibility and control Allows communications with all modules requiring Block
Transfers
d l d
-
7/28/2019 W04 Migration Management Solutions
31/74
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 31
1756-RIO Module Scanner or Adaptor
Communication performance equal to the existing PLC-5 system that it replaces Solves the performance issue of the 1756-DHRIO module has with BT
Ideal solution for phased migrations Allows the reuse of the RIO network when multiple racks of PLC-5 and ControlLogix
products will be communicating to one another Can be configured as either a Scanner or an Adaptor
Scanner mode allows migration of Master PLC-5 rack first Adaptor mode allows migration of remote 1771 I/O racks first
A Processor is still required in the CLX rack
1756-RIOconfigured as an
Scanner
1756-RIOconfigured as an
Adapter
PLC RIO Portsconfigured as
scanner
Migrating from PLC-5 / 1771 IO
-
7/28/2019 W04 Migration Management Solutions
32/74
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 32
Migrating from PLC-5 / 1771 IOPhase II: Controller Replacement
DH+
Remote I/O Network
Phase IIPhase I
The 1771 to 1756 Swing Arm conversion
allows replacement using existing wiring and
mounting holes.
1756-DHRIO allows communication
over the existing DH+ network
1756-RIO moduleconfigured as ascanner whichallows ControlLogixcommunications toRIO Adaptorslocated in remoteracks.
Migrating from PLC5 / 1771
http://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.dochttp://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.dochttp://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.doc -
7/28/2019 W04 Migration Management Solutions
33/74
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 33
Migrating from PLC5 / 1771Wiring Conversion System
Conversion System Components: Exploded View
Base Plate to houseConversion Modules
Conversion ModulesD-shell Connector for
1492 Cable
Cover Plate to attach
1756 Chassis
1756 Chassisand I/O
Migrating from PLC 5 / 1771
-
7/28/2019 W04 Migration Management Solutions
34/74
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 34
Migrating from PLC-5 / 1771I/O Wiring Conversion System
Mounting Assembly
Base Plate Cover Plate
Conversion Modules Cables
Migrating from PLC-5 / 1771
-
7/28/2019 W04 Migration Management Solutions
35/74
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 35
Migrating from PLC 5 / 1771I/O Wiring Conversion System
Reduces riskby eliminating potential wiring errors
Reduces conversion time (down-time) and labor costs
Lowers engineering costs Mounting Assembly
No need to drill new holes in the control panel
Use the same panel footprint (length & width) as the 1771 chassis
Conversion system depth w/1756 is ~10 inches, 1771 depth ~ 8.5 inches
Conversion Modules
Preserves existing field wiring connectionsby usingexisting 1771 swing-arms
Cables Use 1492 pre-wired Cables from the Conversion Module to the 1756 I/O
Migrating from PLC-5 / 1771
-
7/28/2019 W04 Migration Management Solutions
36/74
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 36
Migrating from PLC 5 / 1771Phase III: HMI Replacement
DH+
Human Machine Interfaces
and Programming Panels (IDT)
Remote I/O Network
HMI / EOI*
Phase IIPhase I
Migrating from PLC-5 / 1771
http://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.doc -
7/28/2019 W04 Migration Management Solutions
37/74
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 37
Migrating from PLC 5 / 1771Phase IV: Remote I/O Rack Replacement
Ethernet IP
Remote I/O Network
Phase II Phase III Phase IVPhase I
DH+
With the 1771 to
1756 Swing-Arm
Interface 1771I/O
racks can quickly be
replaced with 1756
I/O without
disturbing the I/Ofield wiringone
rack at a time if
necessary.
1756-RIO modulesconfigured asadaptors in theremote racks.
Migrating from PLC-5 / 1771
http://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.dochttp://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.dochttp://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.doc -
7/28/2019 W04 Migration Management Solutions
38/74
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 38
Migrating from PLC 5 / 1771Phase IV: Remote I/O Replacement
Ethernet IP
Phase II Phase III Phase IVPhase I
Ethernet IP
Other RIO NodesDrivesScales
Quest
AN-X-ABRIO-SCAN
Module
Mig ti S l ti T l f PLC 5 / SLC
http://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.doc -
7/28/2019 W04 Migration Management Solutions
39/74
Migration Solutions Tools for PLC-5 / SLC
Copyright 2009 Rockwell Automation, Inc. All rights reserved. 39
PLC-5 / 1771 I/O SLC / 1746 I/O
H/W Step Forward PLC-5/1771 I/O to ControlLogix SLC Processor or 1747-ASB to 1747-AENTR
S/W Step Forward RSLogix 5 RSLogix 5000 RSLogix 500 RSLogix 5000 v20
Software
Conversion Utility
S/W conversion program included in RSLogix5000or available as a Service
S/W conversion program included in RSLogix5000 oravailable as a Service
BOM evaluation IAB Cross Reference to ControlLogix withMigration Wizard
IAB Cross Reference to CompactLogix with MigrationWizard
Network Interfaces
1756-RIO ModuleEtherNet to RIO Gateway (by QTS an EncompassPartner)
1747-AENTR(planned release Jan 2012)
Field Wiring
Solutions
1771 to 1756 Wiring Conversion System Not Required
A Complete Set of Migration Tools that Saves Time and Reduces Risk
-
7/28/2019 W04 Migration Management Solutions
40/74
Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Insert Photo Here
Migrating PanelViewStandard to
PanelView PlusArlen Jacobs
PanelView Standard Roadmap
-
7/28/2019 W04 Migration Management Solutions
41/74
PanelView Standard Roadmap
41
Available For Sale Silver
Series
Discontinued -
Repair &Exchange only
Obsolete
End of life
December 31, 2012
Active Product Inactive Product
18-24 mo. Goal: 5 years
Some Migration Considerations
-
7/28/2019 W04 Migration Management Solutions
42/74
Some Migration Considerations
If you are an OEM or System Integrator
Lower cost components lower machine / system cost New features / capabilities can improve machine performance / diagnostics
Maximize design life of machine
Because of these drivers, OEMs / SIs tend to migrate earlier than End Users in aproduct life cycle
If you are an End User Maintenance & repair efforts becoming too labor intensive & costly
Unreliable legacy equipment increases unplanned downtime
Production capacity need to be increased
Difficult to procure parts or find skilled labor to maintain your legacy equipment
Silver Series is an early indication of product availability Rockwellsupports repair and exchange for an additional 5-7 years post sales.
Co ri ht 2011
-
7/28/2019 W04 Migration Management Solutions
43/74
Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Insert Photo Here
PanelView Standard
PanelView Standard
-
7/28/2019 W04 Migration Management Solutions
44/74
PanelView Standard
PanelView Standard announced Silver
Series in January 2011
PanelView 300 & Micro
PanelView 550
PanelView 600
PanelView 1000
Co ri ht 2011
PVStd is in Silver Series
-
7/28/2019 W04 Migration Management Solutions
45/74
PVStd is in Silver Series
PanelView 300/Micro to 1000 will be in production until December 2012
Repairs will be made 5-7 years after 2012, or as long as parts are available
Remanufacture Advance
Exchange
New (until
Dec. 2012)
PanelView Plus
Conversion
10 day turn around
1 yr warranty
Firmware upgrade
Functional test
24 hr replacement
1 yr warranty
Firmware upgrade
Functional test
Direct replacement Fixed Price includes:
PanelView Plus EOl
Engineering Services
Start-up Services
Operational Test
Client Acceptance Documentation
300/Micro-1000 Support Options MigrationOption
Option 1 Option 2 Option 3 Option 4
Co ri ht 2011
PanelView Migration Tools
-
7/28/2019 W04 Migration Management Solutions
46/74
PanelView Migration Tools
Understanding Your Needs
Migrate to PanelView Plus & take advantage oftechnology advancements!
Q: If I have a PanelView now, what tools are available to help with migration?
A:
Step Forward incentive program
Rockwell Automation Literature Library
Rockwell onsite conversion services
PanelBuilder Migrationto FactoryTalk View ME
Co ri ht 2011
StepForward
-
7/28/2019 W04 Migration Management Solutions
47/74
StepForward
Offers promotional incentives to upgrade/migrate Rockwell Automation
equipment.How it Works:
Order new products
Request Return Authorization
Return old products (in working order)
Customer is issued a credit for new products
Call your local Rockwell Automation Distributor for applicableproducts and credits.
Co ri ht 2011
PanelBuilder32 Migration Guide
-
7/28/2019 W04 Migration Management Solutions
48/74
48
PanelBuilder32 Migration Guide
Migrating PanelBuilder32Applications
Publication: 2711P-AP001A-EN-P
PanelBuilder32 Migrationto FactoryTalk View ME
This document will provide guidelines and procedures for migrating a
PanelView Standard terminal and applications to the PanelView Plus
terminal platform.
PanelViewStandard
PanelView Conversion Services
-
7/28/2019 W04 Migration Management Solutions
49/74
PanelView Conversion Services
Application Migration toFactoryTalk View ME
PanelView Standard toPanelView Plus Migration
A bundled service offering for migrating
Includes all necessary: Project supervision
Hardware
Conversion Engineering Services
Leverage past experiences to:
Reduce overall price points
Improve turn around times
Start-up & Acceptance Services
Delivered Onsite by local RA engineers
Standardized service bundle
Delivered for a fixed price predictable budget
For further information on services go to:www.rockwellautomation.com/services/onsite
Co ri ht 2011
PV Std to PVP Hardware Migration
http://www.rockwellautomation.com/services/onsitehttp://www.rockwellautomation.com/services/onsite -
7/28/2019 W04 Migration Management Solutions
50/74
PV Std to PVP Hardware Migration
PV Plus 600 Keypad
PV Plus 600 Keypad/Touch
PV 550 Keypad
PV 550 Keypad/Touch
PV 1000 Keypad
PV 1000 Touch
PV Plus 400PV 550 Touch
PV 600 Touch
Cutout Compatible
PV Plus 600 Touch
PV Plus 6 700 Keypad
PV Plus 6 700 Keypad/Touch
PV 600 Keypad
PV 600 Keypad/Touch
PV Plus 6 1250 Keypad or Keypad/Touch
PV Plus 6 1250 Touch
Co ri ht 2011
Clarification Questions
-
7/28/2019 W04 Migration Management Solutions
51/74
Clarification Questions
What PanelBuilder32/PanelView Standard application features convert to PVP?
- Nearly every object will convert
What networks can I migrate? such as DNet, CNet, DH+, DH485 and RIO?
- The above networks migrate to PVP 400 and PVP 600
- DH+, DH485 and CNet migrate to PVP 6- In addition, DF1 and Ethernet can also be migrated
Is PanelView Plus cutout compatible with PanelView Standard?
- Yes, except for PV300 and PV Micro
What terminal replacement should I use for the PV300 and PVMicro?
- PVP 400 is closest replacement for PV300
- PVc 300 is closest replacement for PV Micro
Co ri ht 2011
Value in Moving to an IntegratedA hi S l i
-
7/28/2019 W04 Migration Management Solutions
52/74
g gArchitecture Solution
Reduce development time
Shared tag database with Logix Faceplates
Global Objects
Macros
Connectivity
Uses a single database in managing tagchanges
Direct tag browsing
Multi-Application Support (PVP 6)
Adobe, MPEG, Word, Excel, PPT and
Image Viewer Support ActiveX Support
Internet Explorer
Remote Connectivity
Manage inventory and upgrades through
modular units: Logic module
Display module
Communication modules
Additional Enhancements
Utilization of digital photographs andanimation with bitmap support
Runtime RAM Usage
FactoryTalk Security
Recipe Plus
Historical Trending Data Logging
Copyright 2011 Rockwell Automation, Inc. All rights reserved.
For more information
-
7/28/2019 W04 Migration Management Solutions
53/74
For more information
Where can I find additional Migration information?
http://www.rockwellautomation.com/solutions/migration/programs.html#visualization
Co ri ht 2011
http://www.rockwellautomation.com/solutions/migration/programs.htmlhttp://www.rockwellautomation.com/solutions/migration/programs.html -
7/28/2019 W04 Migration Management Solutions
54/74
Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Insert Photo Here
Migrating KinetixSolutions
Ariane Roberson
Agenda Sample
-
7/28/2019 W04 Migration Management Solutions
55/74
Copyright 2011 Rockwell Automation, Inc. All rights reserved. 56
Agenda Sample
1. Servo Drive Lifecycle Overview
2. Servo Motor Lifecycle Overview
3. Existing Migration Programs
4. Introduction to New Products
5. Why Should I Migrate Now?
6. Questions
Drive Lifecycle Updates
-
7/28/2019 W04 Migration Management Solutions
56/74
Drive Lifecycle Updates
Copyright 2011 Rockwell Automation, Inc. All rights reserved. 57
Kinetix 6000 Is STILL a LEAD Platform
Connector Enhancements (Q2 CY2011) Kinetix 6200 extends K6K application reach
for advanced safety applications.
Continued improvements mitigate part obsolescence issues
Active product well into foreseeable future
Sercos IDM will be added to the Kinetix 6000 platform (Q1 CY2012)
Kinetix 2000 No plans for Silver Series in the near future
Cost effective solutions are available for migration
Ultra3000 Is still ACTIVE product
Cost effective solutions are available for migration
Materials developed and posted to allow customers to take advantage of newproduct platforms.
Drive Lifecycle Updates
-
7/28/2019 W04 Migration Management Solutions
57/74
Drive Lifecycle Updates
Ultra 5000
Currently Active Plans for Silver Series Announcement (Q2 2012)
Old design, not cost effective for our customers Optimize portfolio on cost effective K350 CIP solution
Copyright 2011 Rockwell Automation, Inc. All rights reserved. 58
Ultra5000
Motor Lifecycle Updates
-
7/28/2019 W04 Migration Management Solutions
58/74
Motor Lifecycle Updates
Copyright 2011 Rockwell Automation, Inc. All rights reserved. 59
Migrate to a uniform family of motor cable solution
Covers Entire MP Family (Exceptions: Small Frame MPL , MPS) Power-only option
UL Listing and NFPA-79 Compliance
Tray Cable and Exposed Run rating
DESINA color cable jacket
Standard DIN Cables
1326AB Migration to MPMF Series Migration to MPM
Changing motor will also require cable migrationMigration from Low-Res to High-Resolution motor
Existing Migration Programs:
-
7/28/2019 W04 Migration Management Solutions
59/74
Existing Migration Programs:
Copyright 2011 Rockwell Automation, Inc. All rights reserved. 60
Existing StepForward Program
1394C Migration toK6000
Ultra 100/200 Migration toK350
Ultra3000 Migration to
K350
Ultra 5000 Migration toK350
Candidates for Migration
-
7/28/2019 W04 Migration Management Solutions
60/74
Copyright 2011 Rockwell Automation, Inc. All rights reserved. 61
Candidates for Migration
New Cost Effective Kinetix 300 and Kinetix 350 System
Ultra3000 Kinetix 2000Ultra5000 Ultra 100/200
Migration available for drives requiring 3kW or less..
K300 and K350 Product Positioning
-
7/28/2019 W04 Migration Management Solutions
61/74
6262
K300 and K350 Product Positioning
250W 3 KW 22 KW1.2 KW
Drive Continuous Power Rating
Kinetix 6x00
Kinetix 2000
Voltage
120V
230V1
phase
230V3
ph
ase
460V3
phase
11 KW7.5 KW
Ultra3000
500W
K300 and K350
Copyright 2011 Rockwell Automation, Inc. All rights reserved.
New Product Introductions:
-
7/28/2019 W04 Migration Management Solutions
62/74
Copyright 2011 Rockwell Automation, Inc. All rights reserved. 63
:
Kinetix 350 Single-axis EtherNet/IP servo drive for
coordinated motion applications. It wasdeveloped to provide scalability forcustomers by simplifying integration ofthe entire control solution on one
network (including HMI, PAC, I/O andmotion).
Ideal for:
- Speed control motion
- Point-point motion
- Electronic gearing
- Electronic Camming
Kinetix 300 Designed to meet the need for a
truly cost competitive indexingmotion solution for less complexapplications.
- Ideal for:- Electronic gearing
- Analog Input Control- Step and Direction Control
Introducing Kinetix 350 Product
-
7/28/2019 W04 Migration Management Solutions
63/74
(Confidential For Internal Use Only)64
g
Single axis CIP Motion solution based on the Kinetix 300product
Standard Unmodified Ethernet
Lower wiring costs
Simplified Integration of the entire control solution on onenetwork. including HMI, PAC, I/O and motion.
Safe Torque Off standard on all models
Protect personnel and increase machine productivity
Scalable Platform to meet global machine standards 120 V models drive 240V motors at full speed
240V single phase w/ integrated filters
240 and 460 3-phase voltage models
400W 3kW power ranges
Key Attributes Competitive features and price
Supports migration of Ultra 3000 SERCOS to CIP motion solution.
Kinetix 350 Anatomy
-
7/28/2019 W04 Migration Management Solutions
64/74
Co ri ht 2009 Rockwell Automation Inc. All ri hts reserved. 65
y
ODVA certifiedEtherNet/IP - CIP Motion
Absolute and IncrementalFeedback, MP and TLY motors.
Smart Motor RecognitionTechnology Plug and Play
Auto Tuning
Integrated Safe Torque Off
ISO 13849-1 Safety Category 3
PL d
4 Character Display
400W 22kW Power Range
120/230V single phase230/460V 3-phase models
24V control power
Analog and Digital I/O
Encoder OutputAutomatic DeviceRecovery Module
Product Alignment
-
7/28/2019 W04 Migration Management Solutions
65/74
g
Kinetix 350 supported on the new CompactLogix Controllers:
(Confidential For Internal Use Only)66
L2:
L27ERM QBFC1B(Ethernet + 4 axis CIP motion)
Built-in DC I/O: 16in, 16out
L1 :
L18ERM(Ethernet + 2 axis CIP motion)
Built-in DC I/O: 16in, 16out
L3 :
L36ERM(Ethernet + 16 axis CIP
motion)
Enhancing Machine Productivity
Integrated Safe Torque OffMemory Module for Automatic Device ReplacementPremier integration of Rockwell Automation Kinetix
300, Kinetix 350, MP, TLY series motors and cylinders.
Ultra 5000 Migration Path
-
7/28/2019 W04 Migration Management Solutions
66/74
K350 (V20)Ultra5000
CIP Encoder
(V21)
L36ERM (V20)
g
Copyright 2011 Rockwell Automation, Inc. All rights reserved. 67
Migrate to CIP motion
L36 ERM Kinetix 350
CIP Encoder (V21)
All application coderesides in Logix
Leverage EtherNet/IP forcomplete solution
Developing MigrationTools
Installation
Guidelines
Application Code
Migration Solution Breakdown
-
7/28/2019 W04 Migration Management Solutions
67/74
Ultra3000
Sercos
K350
K6000
Analog K300
Indexing
Current Solution Migration Solution
g
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 68
We currently have a migration path ready for you for a large majority .
Micro
CompactLogix
Or
Controllogix
Why choose Kinetix 300 and Kinetix 350?
-
7/28/2019 W04 Migration Management Solutions
68/74
Copyright 2011 Rockwell Automation, Inc. All rights reserved. 69
y
Simplified system design with EtherNet/IP and one configuration
environment
Meets global standardsAbility to build anywhere, ship and supporteverywhere
Reduce system costBased on axis count and processor
Conveniently compact size - Makes it easy to connect with fewer parts
Scalability - Simplifying integration of the entire control solution on onenetwork (including HMI, PAC, I/O and motion)
Delivers the price, size, connectivity and simplicity you need!
Choosing the Kinetix 300 and Kinetix 350
-
7/28/2019 W04 Migration Management Solutions
69/74
Copyright 2011 Rockwell Automation, Inc. All rights reserved. 70
g
Cost Comparison: 2-Axis Sercos
-
7/28/2019 W04 Migration Management Solutions
70/74
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 71
SERCOS ULTRA3000 Solution
CompactLogix (1) 1769-L43
Motion Card (1) 1768-M04SE
Ultra3000 (2) 2098-DSD-030-SE
MPL Motor (2) MPL-A320P-MK72AA
Cable (2) 2090-CPWM7DF-16AA03MF Cable (2) 2090-CFBM7DD-CEAA03
U3BB (2) 2090-U3BB-DM44
Line Filter (2) 2090-UXLF-132
Cost: $12,126
Kinetix350Integrated Architecture Solution
CompactLogix (1) 1769-L18ERM-BB1B
Kinetix 350 (2) 2097-V33PR6-LM
MPL Motor (2) MPL-A320P-MK72AA
MP Cable (2) 2090-CPWM7DF-16AA03
MF Cable (2) 2090-CFBM7DD-CEAA03Line Filter (2) 2097-F6
I/O Expansion Blk (2) 2097-TB1
Connector Kit (2) 2090-K2CK-DM15
ENET Cable (3) 1585J-M8HBJM-5
Stratix Switch (2) 1783-US06T01F
Cost: $8,952
BestValue
Kinetix350 Provides a low cost solution to meet your needs.
Save 26%
Cost Comparison: 2-Axis Indexing
-
7/28/2019 W04 Migration Management Solutions
71/74
Copyright 2010 Rockwell Automation, Inc. All rights reserved. 72
Ultra 3000 Indexing Solution
Ultra 3000 (2) 2098-DSD-030X
MPL Motor (2) MPL-A320P-MK72AA
MP Cable (2) 2090-CPWM7DF-16AA03
MF Cable (2) 2090-CFBM7DD-CEAA03
U3BB (2) 2090-U3BB-DM44Line Filter (2) 2090-UXLF-132
Cost: $7,509
Kinetix300
Integrated Architecture Solution
Kinetix 300 (2) 2097-V33PR3
Micrologix 1400 (1) 1766-L32BWA
MPL Motor (2) MPL-A320P-MK72AA
Feedback Cable (2) 2090-CFBM7DD-CEAA03Motor Power Cable (2) 2090-CPWM7DF-16AA03
I/O Expansion Blk (2) 2097-TB1
Line Filter (2) 2097-F6
Cost: $5,296
BestValue
Kinetix300 Provides a low cost solution to meet your needs.
Save 30%
Servo Drive Lifecycle Summary
-
7/28/2019 W04 Migration Management Solutions
72/74
Copyright 2011 Rockwell Automation, Inc. All rights reserved. 73
Servo Drive Status Date LTB
Kinetix 6000 (Non Safe-Off) End of Life 2009 10/2009
8720MC* Custom Classics 2006 01/2006
Ultra100 and Ultra200 Custom Classics 2006 0//2006
1394 Custom Classics 2007 1/2007
Kinetix 2000 Active 2007
Kinetix 6000 Active 2002
Ultra3000 Active 2001
Ultra 5000 Active**
Kinetix 300 Active 2011
Kinetix 350 Active 2011
Kinetix 3 Active 2011
Kinetix 6200 Active 2009
Kinetix 6500 Active 2010
*8720MC Accessories Active
**Silver Series Announcement (Q2 CY 2012)
Migration Resources
-
7/28/2019 W04 Migration Management Solutions
73/74
Migration Guides
Integrated Motion on SERCOS and EtherNet/IP Systems Ultra 3000 to K300 and K350 Migration Guide
Simple Motion Control via EtherNet I/P with Kinetix 300 Drives ConnectedComponents Building Block
CompactLogix Indexing Motion Accelerator Toolkit Quick Start
Drives and Motion Accelerator Toolkit Please contact your local sales office for a copy
On-Site Technical Support Local GSS support 24/7*
*TechConnect Contract Required
Copyright 2011 Rockwell Automation, Inc. All rights reserved. 74
http://literature.rockwellautomation.com/idc/groups/literature/documents/wp/motion-wp001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2098-ap001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/iasimp-qs011_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/iasimp-qs011_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/iasimp-qs011_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/iasimp-qs011_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/iasimp-qs011_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/iasimp-qs011_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2098-ap001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/wp/motion-wp001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/wp/motion-wp001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/wp/motion-wp001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/wp/motion-wp001_-en-p.pdf -
7/28/2019 W04 Migration Management Solutions
74/74
Insert Photo Here
Questions?
Thank you for yourparticipation