utility flame white paper

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Utility Flame™ White Paper UtilityFlame.us 1 All-Purpose Heat Source for Field Rations White Paper 1.0 BACKGROUND THE NEED FOR A SAFE AND EFFECTIVE HEAT SOURCE IN THE FIELD. In 1991 the United States Armed Services discontinued the trioxane fuel bar (“heat tabs”) for heating field rations because of its inherent toxicity. Since then there has been no good alternative that allows forces in the field to effectively heat rations, boil water, and start fires for heat, hygiene and survival purposes. The heat source in common use today, pre-packaged with military meals ready-to-eat (MRE) 1 , is the flameless ration heater (FRH) 2 . This system is difficult to use, inefficient in bringing the MRE entree to full heat, and limited in its potential use. What’s more, because many soldiers become frustrated with its limitations, the FRH is often tossed aside (as often as 60% of the time). These discarded FRHs must be disposed of as hazmat waste, effectively doubling their cost to the military. Worse, because the FRH gives off hydrogen gas when activated, it is used by insurgents in combat zones for improvised explosive devices. A Better Way To Cook 1 There are three US firms which produce MRE: SoPakCo ; AmeriQual ; Wornick 2 The manufacturer of FRH for US MRE is InnoTech .

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Utility Flame fire gel, heat source for field rations. Heats MRE safely. Used by military, NGO and camping ethusiasts. Replaces trioxane, hexamine, Esbit and flameless ration heaters (FRH). Great for starting fireplaces, BBQ, camp fires.Utility Flame™ is odorless, smokeless, economical, non-toxic and friendly to the environment. With an unlimited shelf life, it is the perfect fuel for troops who need ‘fire in the field.’ Utility Flame™ is a heat source system developed by military experts with the needs of soldiers in mind. The system is based on a proprietary gel that burns hot and clean, with no smoke or fumes. Utility Flame™ will not freeze or melt, and it burns well at high altitude. Utility Flame™ is non-toxic and safe for the environment. Its only by-products are carbon dioxide, water and sand. The Utility Flame™ kit comes with an ultra light metal stove that, when easily unfolded, creates a convection flow that funnels the heat where it’s needed, while shielding the faint blue flame from enemy eyes. When set up, the stove is the perfect size to fit a standard issue canteen cup. Alternately, a pot and its contents weighing up to 1.3kg. can be set on top. Unlike the FRH, Utility Flame™ can be used to boil water, dry wet clothing, or start an open fire. And because the gel is smokeless and burns so clean, the flame is almost impossible to see — a clear advantage on the battlefield. SAFE, EASY, AND FAST In the field, the soldier unfolds and forms the stove, keeping the small cutout as a surface for the flame gel. He opens the gel pack and empties its contents on the metal cutout. He places the cutout on level ground, lights the gel with a lighter or matches, and then sets the stove above the flame with its opening downwind. The soldier then fills his canteen cup with water and places one or two MRE entrees inside. The water comes to a boil in 7-8 minutes. The entree is removed, piping hot, and the water is used to make a hot beverage. One single 1.25 ounce (35g) pack of gel will burn hot for 15-20 minutes. Once the gel has burned, all that is left at the site is fine silica that easily brushes away. There are virtually no signs that a fire has been made. The stove folds back up to its original size for reuse. Because Utility Flame™ gel is not a hazardous material, it requires no special clean up or handling. Utility Flame™ also ships in a re-sealable 6 ounce (170g) pouch that burns hot for over one hour. And while the stove was specifically designed with the U.S. Military Canteen Cup in mind, the gel is perfect for all other gel and solid fuel cookers, such as the Crusader Cooker™ and the Esbit™ stove. Of course, the gel can be set directly on the ground or any other surface as well. Hot Water For Field Hygiene. The Meal Cold Weather and Food Packet Long Range Patrol (MCW/LRP) are designed to meet the Joint Service requirements of the United States Marine Corps (USMC) and the Army Special Operations Forces (SOF).

TRANSCRIPT

Page 1: Utility Flame White Paper

Utility Flame™ White Paper

UtilityFlame.us 1

All-Purpose Heat Source for Field Rations

White Paper 1.0 BACKGROUND THE NEED FOR A SAFE AND EFFECTIVE HEAT SOURCE IN THE FIELD. In 1991 the United States Armed Services discontinued the trioxane fuel bar (“heat tabs”) for heating field rations because of its inherent toxicity. Since then there has been no good alternative that allows forces in the field to effectively heat rations, boil water, and start fires for heat, hygiene and survival purposes. The heat source in common use today, pre-packaged with military meals ready-to-eat (MRE)1, is the flameless ration heater (FRH)2. This system is difficult to use, inefficient in bringing the MRE entree to full heat, and limited in its potential use. What’s more, because many soldiers become frustrated with its limitations, the FRH is often tossed aside (as often as 60% of the time). These discarded FRHs must be disposed of as hazmat waste, effectively doubling their cost to the military. Worse, because the FRH gives off hydrogen gas when activated, it is used by insurgents in combat zones for improvised explosive devices.

A Better Way To Cook

1 There are three US firms which produce MRE: SoPakCo; AmeriQual; Wornick 2 The manufacturer of FRH for US MRE is InnoTech.

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2.0 REQUIREMENT A BETTER, SAFER HEAT SOURCE The modern warfighter requires a heat source that can quickly and efficiently deliver a hot entree and beverage in the field without providing the enemy with a weapon. With all that the modern soldier has to carry, their ration heater would be more valuable if it did more than just heat a single MRE entree to lukewarm. It should be able to easily start a fire for warmth, or to dry a pair of wet socks, and; to burn smokeless and clear, leaving no charring and no trace that soldiers have been there. That system is now available. The Utility Flame™ system (formerly known under the “PyroPac™” and “MilPack™” brand names) fulfills all the heat source needs of the modern warfighter. It is a perfect fuel for cooking and as a fire starter. It is approved by the US Defense Logistics Agency1, as well as by the armed forces of Canada and Norway. It is so safe that it is approved for transport on commercial airlines by the United States Transportation Security Agency. (Not even the US Air Force will fly with the FRH unless it is double sealed). Utility Flame™ is odorless, smokeless, economical, non-toxic and friendly to the environment. With an unlimited shelf life, it is the perfect fuel for troops who need ‘fire in the field.’

No Transport Restrictions

1Defense Logistics Agency, Andrew T. McNamara Building, 8725 John J. Kingman Road, Fort Belvoir, VA

22060-6221 USA. Attention: Distribution Chief of Staff. Tel: + 1 717 770 7325. References: National Stock Number: 9110-01-518-9201; Federal Supply Class: 9110; National Item Identification Number: 015189201; Description: Fuel,Gel,Diethylene Glycol

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3.0 RANGE OF USE MORE USES IN THE FIELD MEANS MORE VALUE TO THE SOLDIER Utility Flame™ is a heat source system developed by military experts with the needs of soldiers in mind. The system is based on a proprietary gel that burns hot and clean, with no smoke or fumes. Utility Flame™ will not freeze or melt, and it burns well at high altitude. Utility Flame™ is non-toxic and safe for the environment. Its only by-products are carbon dioxide, water and sand. The Utility Flame™ kit comes with an ultra light metal stove that, when easily unfolded, creates a convection flow that funnels the heat where it’s needed, while shielding the faint blue flame from enemy eyes. When set up, the stove is the perfect size to fit a standard issue canteen cup. Alternately, a pot and its contents weighing up to 1.3kg. can be set on top. Unlike the FRH, Utility Flame™ can be used to boil water, dry wet clothing, or start an open fire. And because the gel is smokeless and burns so clean, the flame is almost impossible to see — a clear advantage on the battlefield.

Foldable, Reusable Stove

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3.1 HOW IT WORKS SAFE, EASY, AND FAST In the field, the soldier unfolds and forms the stove, keeping the small cutout as a surface for the flame gel. He opens the gel pack and empties its contents on the metal cutout. He places the cutout on level ground, lights the gel with a lighter or matches, and then sets the stove above the flame with its opening downwind. The soldier then fills his canteen cup with water and places one or two MRE entrees inside. The water comes to a boil in 7-8 minutes. The entree is removed, piping hot, and the water is used to make a hot beverage. One single 1.25 ounce (35g) pack of gel will burn hot for 15-20 minutes. Once the gel has burned, all that is left at the site is fine silica that easily brushes away. There are virtually no signs that a fire has been made. The stove folds back up to its original size for reuse. Because Utility Flame™ gel is not a hazardous material, it requires no special clean up or handling. Utility Flame™ also ships in a re-sealable 6 ounce (170g) pouch that burns hot for over one hour. And while the stove was specifically designed with the U.S. Military Canteen Cup in mind, the gel is perfect for all other gel and solid fuel cookers, such as the Crusader Cooker™ and the Esbit™ stove. Of course, the gel can be set directly on the ground or any other surface as well.

Burns at 737° C. on any surface

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3.2 PACKAGING OPTIONS BUILT TO YOUR SPECIFICATIONS Utility Flame™ can be custom packaged to meet your specifications and needs. In addition to our standard 1.25 ounce (35g) and 6.0 ounce (170g) packets, it can be packaged in bulk for central dispensing, or per your usage requirements.

1.25 oz. (35g) 6.0 oz (170g) Resealable

We can also custom design the package graphics to incorporate your information in your language.

Instructions for Use Instructions for Use

이용 안내 Instrukcja użytkowania

მითითებები გამოყენება تعليمبت االستخدام

Gebrauchsanweisung Инструкция по применению

Bruksanvisning استعمبل کے لئے ہدایبت

Kullanma talimatları 使用説明書

İstifadəçi üçün təlimat Istruzioni per l'uso

Mode d'emploi Használati utasítás

Οδηγίες Χρήσης Návod k použití

ค าแนะน าส าหรับการใช้งาน Brugsanvisning

Instrucciones para el uso Upute za uporabu

Instrucțiuni pentru utilizare Käyttöohjeet

Udhëzime për përdorim Инструкции за ползване

Instruções para uso Maelekezo kwa ajili ya Matumizi

Ցուցումներ է օգտագործման

համար Kasutusjuhised

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3.3 USES & SPECIFICATIONS PORTABLE FIRE FOR MILITARY AND SURVIVAL APPLICATION Utility Flame™ is light, inexpensive, safe to transport and use, and extremely versatile. It is an excellent addition to the soldiers’ kit, and makes a valuable gift to allies in the field. USES

Heats MRE entrees Provides hot water for hygiene

Cooks indigenous foods Purifies water

Boils water for coffee and hot beverages Gives off high temperature flame for emergency sterilization

SPECIFICATIONS [See Attached Technical Data Sheets]

Does not evaporate Burns hot with high BTU output (737° C)

Does not freeze Burns at 5000+m elevation

Does not melt Burns at -30°C

Smokeless Not explosive (high ignition — flash point 151°C)

Odorless Zero vapor pressure

Non-toxic Unlimited shelf life

Water soluble — washes off with water Gel assumes any form

No transport restrictions Easy to contain and/or package in any kind of container

Not a hazmat — no EPA restrictions NSN number and available in COTS.

“Green” product Byproducts are carbon dioxide, water, silica sand

Hot Water For Field Hygiene

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3.4 COLD WEATHER APPLICATIONS WHEN A RELIABLE HEAT SOURCE REALLY COUNTS If the outside temperature is below freezing, a soldier may do without warm food or a hot drink if using a FRH. The average altitude of Afghanistan, for example, is 1500m and it is often below freezing in the mountains. However, Utility Flame™ does not freeze. A single Utility Flame™ packet has proved its usefulness in cold conditions by heating two cups of snow to boiling water, and then fully heating the MRE entree. In comparison, the FRH takes 10 to 15 minutes to raise the temperature of an entree 37°C above ambient temperature. (The test was conducted at the U.S. Army Mountain Warfare School in Jericho, VT). The Meal Cold Weather and Food Packet Long Range Patrol (MCW/LRP) are designed to meet the Joint Service requirements of the United States Marine Corps (USMC) and the Army Special Operations Forces (SOF). These rations are designed for extreme cold environments. They require boiling water to reconstitute the meal and beverage but have no FRH heaters. A single Utility Flame™ packet provides sufficient heat to boil the water requirement for the LRP, while the MCW requires multiple small packets (or a single large packet) for its full use.

Works at -30°C and 5000+m

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4.0 TESTING & TRIALS PROVEN IN THE LAB, PREFERRED IN THE FIELD Utility Flame™ has been tested and approved by the U.S. Army Research, Development and Engineering Command [RDECOM]. They granted Utility Flame™ National Stock Numbers (NSN) for supplying the Armed Forces.1 Says their report:

“[Utility Flame™] is the only fuel which meets the following user requirements: it is tactical in that it burns with a steady blue flame which does not disclose the warfighters’ position; has negligible vapor pressure that allows it to be declared a non-flammable substance and therefore not subject to Department of Transportation hazardous material regulation, which allows ease of transport to overseas destinations; and has completed safety and health data sheet, required for immediate material fielding. Additionally, the heat to mass ratio allows the warfighter to carry lesser amounts of fuel than other to complete their mission.”2

In a field test, Utility Flame™ was clearly favored over the standard FRH by 95% of the soldiers. Soldiers were randomly selected from the Combat Medics Course during field training at Camp Bullis, Texas in March 2010. They were divided into two groups: one was given the FRH system to heat their MRE entree, the other used Utility Flame™. Then each group got the opportunity to use the other heat system. The results were clear. Both groups — the soldiers who used the FRH first and the soldiers who used Utility Flame™ first — preferred Utility Flame™ by a wide margin. And the soldiers who used Utility Flame™ first preferred it by a significantly wider margin over the FRH (8.3 to 4.9 respectively, on a scale of 1 to 9).

1 NSN 9110-01-518-9201 for the 1.25 oz packets; NSN 9110-01-518-9219 for the multiuse 6 oz pouch. 2 U.S. Army Robert Morris Acquisition Center, ATTN: ASSB-CAN-S, Natick Contracting Division (R&D and Base OPS) Building 1, Kansas Street, Natick, MA 01760-5011

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Utility Flame™ has been used in the field by the 10th Mountain Division and 101st Airborne Division to great success. Special attention was provided to one unit, Co “B”, 1st BN, 506th PIR, 101st Division at Fort Campbell, KY just prior to deployment. Every man received three units with a stove, and additional cases were provided to the S-4. Not one negative evaluation was received throughout an extensive deployment during which they ate MREs extensively. Writes Brigadier General Benjamin Freakly:

“101st Airborne Division (Air Assault) has an urgent operational need for [Utility Flame™] gel to enable our soldiers to heat items (consumables) in a safe and environmentally sound manner. This ability would greatly enhance the morale of our soldiers in support of contingency operations.” 3

Once they use it, soldiers request more Utility Flame™. Most suggest that it should be put in the MRE. During one period, some 20,000 samples were provided to deploying units. Evaluations submitted to U.S. Army Training and Doctrine Command (TRADOC) System Manager at Fort Benning, GA indicated that 99% say the US Army should adapt it for the beverage heater in the MRE.

3 Memorandum thru Commander, XVIII Airborne Corps. (ATTN: Chief of Staff), FT Bragg, NC 28310-5000; Commander,

United States Army Special Forces Command (ATTN: Chief of Staff), FT McPherson, GA 30220, 4 March 2003

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The product has also been marketed to non-governmental organizations (NGOs), relief agencies, and civilian outdoors enthusiasts.

Utility Flame™ has been evaluated for safety and has on file a full Material Safety Data Sheet [MSDS] as required by the U.S. Occupational Safety and Health Administration. Highlights of the report include:

“If this material becomes a waste, it would not be a hazardous waste by RCRA [Resource Conservation and Recovery Act] criteria (40CFR 261).”

“This material is not subject to DOT [Department of Transportation] regulations under 49CFR parts 171–180.”

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5.0 PRODUCT COMPARISON NOTHING WORKS LIKE UTILITY FLAME

The Flameless Ration Heater (FRH) is presently included in all US military issue MREs that have a heat source. It is a pouch containing an iron oxide/manganese dioxide mixture, which when united with water produces heat (60°C) and hydrogen gas (6-8 liters), leaving a wet residue in the package. Its shortcomings include low temperature (it does not heat water sufficiently for coffee), and is a hazmat product. When deployed in a confined area, the FRH can be explosive, and unused FRH units are used by insurgents for improvised explosive devices. (RDECOM estimates more than 60% of FRH units are discarded by our troops unused). The FRH cost includes extra packaging for safe transport, and disposal of both used and unused items. It cannot be transported by air outside of the MRE packaging due to its explosive nature. Common complaints among soldiers are:

“The FRH seldom works properly.” “Smells awful.” “Heats rations unevenly.” Doesn’t heat the coffee.” “Does not work in cold weather conditions.”

Utility Flame™ vs. FRH

Utility Flame™ FRH

Entree temperature 98°C 60°C

Time to reach hottest entree temperature 8 min. 15 min.

Weight 35g 92g

Shelf life Unlimited Limited

Can transport on commercial airline Boils water Thoroughly heats MRE Has multiple uses Can use frozen water Soldier preferred Can heat entree AND make hot drink Hazmat

Can be used as explosive

The European forces generally use Esbit™ blocks, a form of hexamine that comes in a stove housing the cubes. This system has been tested by US forces and found to be acceptable in toxicity and cost. Other fuel gel products are on the market, but they contain petroleum products. They do not burn smokeless and odorless, and are restricted items for travel and safe disposal.

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6.0 CUSTOMER SERVICE & SUPPORT AMERICAN MADE, AMERICAN OWNED Utility Flame™ is manufactured by Milpack Ventures of Clearwater, FL and distributed internationally by the SIL Group of Tampa, FL. Both are USA owned and operated business enterprises. Safety and quality control of the product are primary concerns of the manufacturer, and are examined in quarterly reports derived from user input, field reviews, and independent testing as necessary. We encourage you to visit our product website (UtilityFlame.us) to learn more.

SIL Group 2202 North Westshore Blvd. Suite 200 Tampa, Florida 33607 USA Tel/Fax: +1 561 526 3200 Att: Mr. Timm Sweeney Mobile: + 1 561 414 3120 Skype: silgroup2 Email: [email protected] Web: utilityflame.us

™ All-Purpose Heat Source for Field Rations