unit 1 lectures 12 supply chain management overview.pptx

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  • 8/18/2019 Unit 1 lectures 12 Supply Chain Management Overview.pptx

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    Supply ChainManagement

    OverviewUNIT 1 LECTURE 1 &2

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    Coure !pproa"h

      Le"ture "over  #i$th o% the u'e"t matter

      !ppli"ation o% the u'e"t matter

      Re%er Te(too)*Internet Sour"e +or ,epth o% the u'e"t matter

      E(am

      -./ wi$th 0./ appli"ation 2./ $epth

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    Le"ture Overview

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    #hat I ! Supply Chain

      The ytem o% upplier manu%a"turer tranpo$itriutor an$ ven$or that e(it to tran%ormmaterial to nal pro$u"t an$ upply thoe proto "utomer3

      That portion o% the upply "hain whi"h "ome a%

    manu%a"turing pro"e i ometime )nown a t$itriution networ)3

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    Supply

    Sources:plants vendorsports

    RegionalWarehouses:stockingpoints

    FieldWarehouses:stockingpoints

    Customers,demandcenterssinks

    Production/purchasecosts

    Inventory &arehousingcosts

    !ransportationcosts

    Inventory &arehousing

    costs

    !ransportationcosts

    Snaphot

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    E(ampleCustomer

    detergent ato Jew

    JewelSupermarket

    Jewel or thirdparty DC

    P&G or othermanufacturer

    Plastic

    Producer

    Chemical

    manufacturer

    (e.g. Oil Company

    !enneco

    Packaging

    Paper

    "anufacturer

    !im#er

    $ndustry

    Chemical

    manufacturer

    (e.g. Oil Company

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    Evolution o% Supply ChainManagement

    14-. 145. 146. 147. 144. 2... 8eyon$

    Traditional Mass Manufacturing

    Inventory Management/CostOptimization

     JIT, TQM, BP,!lliances

    "CM#ormation/$%tensions

    #urt&ere'nement of

    "CMCapa(ilities

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    Changing "enario o% Supply CManagement

     9loal "ompetition Shorter pro$u"t li%e "y"le

     New low:"ot $itriution"hannel

     More power%ul well:in%orme$ "utomer

     Internet an$ E:8uinetrategie

     ;uh:;ull trategie ,ire"t:to:Conume

     Strategi" allian"e

     Manu%a"turing

    potponement ,ynami" ;ri"ing

     E:;ro"urement

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    #hat I the 9oal o% Supply Chain Management

     Supply "hain management i "on"erne$ with thee="ient integration o% upplier %a"torie warean$ tore o that mer"han$ie i pro$u"e$ an$$itriute$>? In the right @uantitie

    ? To the right lo"ation

    ? !t the right time

     In or$er to? MinimiAe total ytem "ot 

    ? Sati%y "utomer ervi"e re@uirement

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    ,e"iion ;hae in Supply Ch

     Supply Chain Strategy &,eign

     Supply Chain ;lanning

     Supply Chain Operation

    St 

    ra

    te

    gy&

    D

    es

    ig 

    nPlanning 

    Operations

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    ,e"iion ;hae in Supply Ch

     Lo"ation & "apa"ity o%pro$u"tion an$ warehoue

     ;ro$u"t to manu%a"ture$an$ in whi"h lo"ation

     Mo$e o% tranportation

      Type o% in%ormationytem to e ue$

     Strategi" our"ing $e"iion

     Mar)et to e upplie$ & %romwhi"h lo"ation

     ;lanne$ uil$:up o% inventory

     Su"ontra"ting o%manu%a"turing

      Timing an$ iAe o% mar)etpromotion

     Ban$ling un"ertainty in$eman$ %oreign e("hangeu"tuation

     Etalihing pro$u"tion planun$er (e$ trategi"parameter

     ,e"iion"utomewee)ly

     Le un"$eman$

     E(ploit reun"ertainper%orma

     Etalih

     Etalih

    Supply Cain Strategy &,eign Supply Cain ;lanning Supply C

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    Strategie %or SCM

    !ll o% the a$van"e$ trategie te"hni@uean$ approa"he %or Supply Chain

    Management %o"u on>

    ?9loal OptimiAation

    ?Managing Un"ertainty

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    Procurement

    Planning

    Manufacturing

    Planning

    Distribution

    Planning  Demand

    Planning

    Se@uential OptimiAation

    "upply Contracts/Colla(oration/Information "ystems and)""

    Procurement

    Planning

    Manufacturing

    Planning

    Distribution

    Planning  Demand

    Planning

    9loal OptimiAation

     v39loal OptimiAation

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    Coni"ting O'e"tive in theSupply Chain

    Purc&asing

    •Stale volume re@uirement

    •+le(ile $elivery time

    •Little variation in mi(

    •Large @uantitie

    Manufacturing

    •Long run pro$u"tion

    •Bigh @uality

    •Bigh pro$u"tivity

    •Low pro$u"tion "ot

    *are&ousing• Low inventory

    • Re$u"e$ tranportation "ot

    • Fui") replenihment "apaility

    Customers• Short or$er lea$ time

    •  Bigh in to")

    •  Enormou variety o% pro$u"t

    •  Low pri"e

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    Un"ertainty

     #hat i variation< #hat i ran$omne<

     #hat tool an$ approa"he he

    to $eal with thee iue<

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    CanGt +ore"ating Belp<

     +ore"ating i alway wrong

      The longer the %ore"at horiAon the w

    the %ore"at

    En$ item %ore"at are even more wr

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    Supply Chain Hariaility

        +   o    l   u   m   e   s

    Ti

    !cCons)emetailer *are&ouse

    to "&op

    etailer *are&ouse

    to "&opetailer Ordersetailer Orders

    Production PlanProduction Plan

    Manufacturer #orof "ales

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    #hat Management #ant

        +   o    l   u   m   e   s

    Ti

    Cons)em

    Production PlanProduction Plan

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    #hat Management 9et333

        +   o    l   u   m   e   s

    Ti

    Cons)em

    Production PlanProduction Plan

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    ,ealing with OptimiAation &Un"ertainty

     ,e"iion Support Sytem

     Inventory Control

     Networ) ,eign

     ,eign %or Logiti"

     Cro ,o")ing

     ;ull Sytem

     Ri) ;ooling

     CentraliAation

     ;otponement

     Strategi" !llian"e

     Collaorative +ore"ating

    OptimiAation Un"ertainty

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    Jey Iue o% SCM an$ theirrelationhip with SCM o'e"t

     ,itriution Conguration

     Inventory

    Supply "ontra"t

     ,itriution trategie

     Strategi" ;artnerhip

     outour"ing

     ;ro$u"t ,eign

     In%ormation Te"hnology & ,e"iionSupport Sytem

     Cutomer Halue

    9loal

    OptimiAatio

    ,it3 Con%3 K

    Inv3 Control

    Sup3 Contra"t K

    ,it3

    Strategie

    K

    St3partnerhip

    K

    Outour"ing

    ;r3 ,eign

    IT & ,SS K

    Cut3 Halue K

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    ;ro"e Hiew o% a Supply Cha

    Cy"le view> pro"ee in a upply "hain are $ivi$ea erie o% "y"le ea"h per%orme$ at the inter%a"etween two u""eive upply "hain tage

    ;uh*pull view> pro"ee in a upply "hain are $i

    into two "ategorie $epen$ing on whether they ae(e"ute$ in repone to a "utomer or$er Dpull oanti"ipation o% a "utomer or$er Dpuh

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    Cy"le Hiew o% Supply Chain

    Customer Order Cycle

    %eplenishment Cycle

    "anufacturing Cycle

    Procurement Cycle

    Customer-retailer 

     Retailer-distributo

     Distributor-manuf

     Manufacturer-sup

    Cycle view clearlydefnes processesinvolved and theowners o each

     process. Specifesthe roles andresponsibilities o

    each member and thedesired outcome oeach process.

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    ;uh*;ull Hiew o% Supply ChaProcurement,

    Manufacturing andReplenishment cycles

    Customer Order 

    Cycle

    Customer 

    Order Arrives

     PUSH PROCESSES PULL PROCESSE

    ;ull> e(e"ution i repone to a "uDrea"tive

    ;uh> e(e"ution i initiate$ in anti"ipation o%"utomer or$er Dpe"ulative

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    Un$ertan$ing the Supply Chain> Cot:Reponivene E="ient +rontier

     High Lo

     Lo

     High

    Responsiveness

    Co

    R i S t

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    Reponivene Spe"trum

     !ntegrated 

    steel mill 

     Dell 

     Highl"

    efficient 

     Highl"

    responsi#e

     Somehat 

    efficient 

     Somehat 

    responsi#e

     Hanes

    apparel 

     Most 

    automoti#e production

    C i % = i $

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    Comparion o% E="ient an$Reponive Supply Chain

    Efficient Responsive

    Primary goal Lowest cost Quick response

    Product design strategy Min product cost Modularity to allowpostponement

    Pricing strategy Lower margins (highvolumes)

    Higher margins

    Mfg strategy High utilization apacity fle!i"ility

    #nventory strategy Minimize inventory $uffer inventory

    Lead time strategy %educe "ut not at e!penseof greater cost

     &ggressively reduce evecosts are significant

    'upplier selection strategy ost and low uality 'peed fle!i"ility uality

    *ransportation strategy +reater reliance on low costmodes

    +reater reliance onresponsive (fast) modes

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    ,river o% Supply Chain ;er%orman"e

    +a"ilitie• pla"e where inventory i tore$ aemle$ or %ari"ate$• pro$u"tion ite an$ torage ite

    Inventory

    • raw material #I; nihe$ goo$ within a upply "hain• inventory poli"ie

     Tranportation• moving inventory %rom point to point in a upply "hain• "omination o% tranportation mo$e an$ route

    In%ormation

    • $ata an$ analyi regar$ing inventory tranportation %a"ilitie throughothe upply "hain

    • potentially the igget $river o% upply "hain per%orman"e

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    Coni$eration %or Supply Chain ,

     Dri#er Efficienc" Responsi#eness

    Inventory Cost of holding Availability

    Transportation Consolidation Speed

    acilities Consolidation !"edicated

    Pro#imity !le#ibility

    Information $hat information is best suited for 

    each ob%ective

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    9loal !pparel Halue Chain

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    9loal !pparel Halue Chain

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    Magnitu$e o% Supply Chain CotE(ample> The !pparel In$utry

    "anufacturer Distri#utor %etailer Customer

    Cost per

     Shirt

    '.)

    ,-.,

    *.,'

    "anufacturer Distri#utor %etailer Customer

    "anufacturer Distri#utor %etailer Customer

    Magnitu$e o% Supply Chain Cot: Cot

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    Magnitu$e o% Supply Chain Cot CotElement o% a Typi"al Tra$e 8oo)