tunnel cryogenics instrumentation & controls for the lhc
DESCRIPTION
Tunnel Cryogenics Instrumentation & Controls for the LHC. Enrique Blanco AB/CO IS. Outline. QRL control system (“Sector 78”, Sector 81) UNICOS architecture Results LHC Tunnel cryogenics control system UNICOS architecture & Cryo Layout Shared responsibilities: AT, AB - PowerPoint PPT PresentationTRANSCRIPT
Tunnel Cryogenics Instrumentation & Controls
for the LHC
Enrique BlancoAB/CO IS
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 2
Outline
QRL control system (“Sector 78”, Sector 81) UNICOS architecture Results
LHC Tunnel cryogenics control system UNICOS architecture & Cryo Layout Shared responsibilities: AT, AB Current developments Planning
CIETCIET: Cryogenics Instrumentation Expert Tool Architecture Status and current developments
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 3
UNICOSUNICOS
QRL cryogenics control architectureQRL full sector
Point 8 Cryogenic control room OWS
Quantum <–> S7-400.
PLC QuantumSchneider
PLCS7-400 Siemens
PROFIBUS DP networks (4)
PROFIBUS PA networks
PVSS DS OWS
Ethernet
TT 280
CV 180
PV/QV 80
PT 50
LT 1
EH 10
all 600
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 4
QRL cryo controlResults
First sector: “Sector-78” (600m) was made almost 100% by AB/CO Generation, Logic implementation Support
Sector 81 Collaboration between AB/CO/IS, AT ACR/IN & its Polish team (PT)
AB/CO IS Formation of the PT Providing tools, help on generation and general support
AT ACR/IN Generation tools usage First-line support
AT/ACR expressed his happiness about the control system deployed for the QRL test and the high reactive support provided by AB/CO
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 5
QRL cryo controlSCADA
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 6
Outline
QRL control system (“Sector 78”, Sector 81) UNICOS architecture Results
LHC Tunnel cryogenics control system UNICOS architecture & Cryo Layout Shared responsibilities: AT, AB Current developments Planning
CIETCIET: Cryogenics Instrumentation Expert Tool Architecture Status and current developments Open issues
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 7
UNICOSUNICOS
LHC cryogenics control architectureLHC Full Sector
Local Cryogenic control room
CCCCRR
OWS….
PVSS DSOWS….
Ethernet
PLCPLCS7-400 Siemens
WFipWFip
Gateways
(LINUX)
PROFIBUS DP networks (4)
PROFIBUS PA networks
WFIP Networks (8)
RadTol electronics
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 8
LHC cryogenics control architectureLHC Full Sector Layout
WorldFip Copper cable
WorldFip Fiber
Profibus Fiber
Ethernet UTP
Profibus DP Copper cable
TT 1050
CV 300
PV/QV 85
PT 100
LT 50
EH 300
all 1900
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 9
LHC cryogenics control architectureShared responsibilities
AB/CO/IS
AB/CO/FE
AB/CO/DM
PLC & PVSS
Gatewayapplication
SCADA softwareCIET software PLC software
AT/ACR IN
FESA XML config
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 10
LHC cryogenics control architectureCurrent Activities
New SIEMENS S7 UNICOS framework PLC resources optimization
CFAWG Functional analysis (identify non conformities) Adequate process requirements to UNICOS Optimal design of the HMI (distributed system)
Adapting generation tools to create automatically part of the process logic code (Goal: Minimize manual intervention) Non-conformities treatment Take advantage of the repetitiveness in the tunnel arc Unify the configuration data source
Create additional features to ease operation (requirements) Recipe framework Parameters persistency
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 11
LHC cryogenics control architectureCFAWG Architecture
SECTOR
Shielding(Sector)
Filling CS/BS
Filling Circ. 1
1.8K DFB [1..x]
CS/BS Circ. 1 1.8 K Circ. 1
Filling Circ. i
Filling Circ. n
CS/BS Circ. i
CS/BS Cir. n
1.8 K Circ. i
1.8 K Circ. n
UNICOS architecture First ideas about elementary circuits
HMI Electrical & Cryogenics cells
Courtesy of the CFAWG
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 12
Logic Files
Logic templates
Logic generation
Logic DB
Logic Generator
devices
DB
device type templates
Instantiation generation
Instance Generator
PLC device instance
Supervision device
instance
LHC cryogenics control architectureModel based Generation
PLC
UNICOS FW
UNICOS baseline
UNICOS comm. interface
Supervision
Device instantiation
Device instantiation
Scripts
Meta-ModelGenerator
Meta-Model
META-MODEL
Complete Logic code
Replace generic skeletonby
Actual logic model
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 13
LHC cryogenics control architectureLast planning
20 agents
2 proto
5/8 Electronics ready
DFB??
Know delay??
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 14
Outline
QRL control system (“Sector 78”, Sector 81) UNICOS architecture Results
LHC Tunnel cryogenics control system UNICOS architecture & Cryo Layout Shared responsibilities: AT, AB Current developments Planning
CIETCIET: Cryogenics Instrumentation Expert Tool Basics & Architecture Status and current developments Open issues
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 15
CIETCIET Basics
CIET: Cryogenics Instrumentation Expert Tool Diagnostics thru home-made radtol electronics Measurement quality: TT, PT, LT Card reset
WFip network
WFip network
TT 1050
x 8
CV 300
PV/QV 85
PT 100
LT 50
EH 300
all 1900 ~ 15200
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 16
CIETCIET LHC Full Sector
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 17
CIETCIET LHC Full Sector
Local Cryogenic control room
CCCCRR
OWS….
PLCPLCS7-400 Siemens
PROFIBUS DP networks (4)
PROFIBUS PA networks
WFIP Networks (8)
WFipWFip
Gateways
(LINUX)
PVSS DSOWS….
Ethernet
RadTol electronics
PVSS DSCIET
UNICOSUNICOS
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 18
AB/CO AT/ACR
Instrumentation expert tool Cryo control
CIETCIET Basic components
PLC S7
PVSS DS OWS PVSS DS OWSThermo DB
LHC Controls configuration
Cryogenics gateway application(FESA framework)
Agent 1Agent 2Agent x
IEP
lcC
MW
XML configuration
file
WFip
Generator
FESA conf
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 19
CIETCIET Components and AB/CO responsabilities
Control system specs Additional specs
Specs DB (Access)
S7 PLC
SCADA PVSS
Cryo Gateway
CIET PVSSConfiguration
Code
UNICOSGenerator
Configuration
XML config
Generator
FESA DB
IS
FE
DM
AB/CO:
Cryo Control System
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 20
CIETCIET Status & Current Developments
Input from AT ACR/IN Definition of the specs to be filled No electronics prototypes up to now.
Supervision First prototype is done Interfaces: CMW properties refinement To do list:
[AB/CO IS] ThermBase DB query for updating calibration curves. [AB/CO IS] Automatic generation of the configuration file
Gateway First prototype is almost finished [75%] To do list:
[AB/CO FE] Synchronization (FESA process must be triggered by the FIP process) [AB/CO FE, IS] Diagnostic data format: Devices, Gateway, Agents, …?? [AB/CO FE] FIP process optimization [AB/CO FE] Startup problem (SHM) [AB/CO FE, DM] Automate FESA XML Instantiation
Planning First electronics about 15 Feb (2 agents), 20 agents in the tunnel by end of
February
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 21
LHC cryogenics control architectureLast planning
20 agents
2 proto
5/8 Electronics ready
DFB??
Know delay??
Prototyping
DB filled
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 22
Conclusions
QRL Sector 78 & Sector 81 First integration was really satisfactory
LHC Tunnel cryogenics New architecture using UNICOS S7 Tight scheduling involving many iterations Commissioning:
Full structure for a sector: 4 gateways, 3 PLCs, ~ 2000 I/O Communications between PLC & Gateway (IEPLC)
Under discussion: Return Module, RF
CIET Prototyping phase (~ 2 months) Missing tools:
Generation of the supervision configuration file DB tool for FESA XML (device instantiation)
Enrique Blanco AB/CO ISCERN, 2/2/05 AB/CO TC 23
And…
Questions ? Questions ?