transmission position sensor/switch |service and repair ......6f35 digital transmission range (tr)...

6F35

Digital Transmission Range (TR) Sensor

Removal

All vehicles

1. With the vehicle in NEUTRAL, position it on a hoist.

3.0L engine

2. Remove the Air Cleaner (ACL) outlet pipe.

2.5L engine

3. Remove the ACL outlet pipe.

All vehicles

4. Remove the retainers and the LH splash shield.

3.0L engine

5. Remove the retainers and the RH splash shield.

Transmission Position Sensor/Switch |Service and Repair, Removal and ... http://repair.alldata.com/alldata/article/display.action?componentId=949...

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All vehicles

6. Remove the transmission fluid drain plug and allow the transmission fluid to drain.

7. Install the transmission fluid drain plug. - Tighten to 12 Nm (106 lb-in).

3.0L engine


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8. Drain the cooling system.

9. Disconnect the upper radiator hose from the coolant pump housing and position it aside.

10. Disconnect the lower radiator hose from the thermostat housing and position it aside.

All vehicles

11. Disconnect the selector lever cable end from the manual control lever.

12. Remove the nut and the manual control lever.

13. Disconnect the transaxle electrical connector.


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14. Remove the transaxle electrical wiring harness retainers from the transmission fluid pan studbolts.

15. Remove the transmission fluid cooler tube bracket nuts from the main control cover studs and position the transmission fluid coolertubes and bracket aside.


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16. NOTE: Note the location of the stud bolts for assembly.

Remove the 8 bolts, 5 stud bolts and the main control cover.

17. Remove the main control cover grommet.


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18. Disconnect the Transmission Range (TR) sensor electrical connector.

19. Remove the bolt and the TR sensor detent spring.

20. Using a small pair of Vise Grips(R) or an equivalent suitable tool, remove and discard the TR sensor locking pin.

21. Remove the TR sensor in the following sequence.

1. Hold the TR sensor in place and slide the manual shaft outward until the manual shaft is out of the transaxle case.


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2. Remove the TR sensor from the transaxle, leaving the park pawl actuating rod attached to the TR sensor.

Installation

All vehicles

1. NOTE: The TR sensor is easier to install into the transaxle from under the vehicle.

Install the TR sensor.

1. Install the TR sensor and park pawl actuating rod in the transaxle case.

2. Install the manual shaft in the transaxle case through the TR sensor.


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2. Using a suitable tool such as center punch or a 5.5 mm (0.216 in) socket and a 101.6 mm (4 in) extension 1/4 inch drive, install a newTR sensor locking pin.

3. Install the TR sensor detent spring and bolt. - Tighten to 12 Nm (106 lb-in).


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4. Connect the TR sensor electrical connector.

5. Install the main control cover grommet.

6. Clean the main control cover sealing surface.


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7. Apply silicone to the main control sealing surface of the transaxle case.

8. Position the main control cover in place.

9. NOTICE: Inspect the main control cover grommet to make sure that the seal is on the inside of the main control cover.Transmission fluid leak will occur.

NOTE: Install the stud bolts in the locations noted during disassembly.

Install the main control cover 8 bolts and 5 stud bolts.


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- Tighten to 12 Nm (106 lb-in).

10. Position the transmission fluid cooler tube bracket and transmission fluid cooler tubes in place and install the 2 nuts. - Tighten to 9 Nm (80 lb-in).

11. Connect the transaxle electrical connector.


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12. Connect the transaxle electrical wiring harness retainers to the transmission fluid pan studbolts.

13. NOTICE: Make sure that when installing the manual control lever it is fully seated onto the manual control lever shaft ordamage to the manual control lever shaft will occur and the lever will come loose.

NOTICE: Make sure to hold the manual control lever while tightening the manual control lever nut or damage to the manualcontrol lever and park components will occur.

Install the manual control lever and the nut.

- Tighten to 24 Nm (18 lb-ft).


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14. Connect the selector lever cable end to the manual control lever with the manual control lever and selector lever in DRIVE. Checkselector lever cable adjustment.

3.0L Engine

15. Connect the lower radiator hose onto the thermostat housing.

16. Connect the upper radiator hose onto the coolant pump housing.

All vehicles

17. Install the LH splash shield and the retainers.


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3.0L engine

18. Install the RH splash shield and the retainers.

2.5L engine

19. Install the ACL outlet pipe.

3.0L engine

20. Install the ACL outlet pipe.

21. Fill and bleed the cooling system.

All vehicles

22. Fill with clean transmission fluid to the correct level.

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transmission position sensor/switch |service and repair ......6f35 digital transmission range (tr)...

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