transform tdc2000 data hiway to experion pks while ... · transform tdc2000 data hiway to experion...

Honeywell Proprietary

2014 Honeywell Users Group AP

Transform TDC2000 Data Hiway to Experion PKS while

Retaining Graphics, Applications and Wiring Greg Bell, Honeywell Process Solutions


Honeywell.com

Hiway Transformation

• Modernize

– Improve Business Results

– Enable Expansions

– Sustainability

• Protect

– Existing Production

– Intellectual Property

• Applications

• Graphics

– Infrastructure


Honeywell.com

Rely on Honeywell

• Industry-leading Automation Solutions

– State-of-the-art control system technology

– Modern and robust safety architecture

– Confidence from a single, reliable vendor

– Solutions ensuring compliance with the latest

standards

– True integration of Honeywell and third-party DCSs

– Overall lower cost of ownership


Honeywell.com

Honeywell’s Commitment

• Proven Support – Not Just Promises!

– Continuous technology evolution

– No need to “rip and replace”

– Support for legacy equipment

– Maintain installed assets

– Protect intellectual property

– Freedom of choice for

new installations

– Upgrade at your own pace


Honeywell.com

Modernize and Protect

• Honeywell users worldwide need to migrate their legacy TDC 2000

Hiway systems to the latest technology, while leveraging their

existing investments.

• For more than 40 years, Honeywell has stood behind customers

with a secure path to modernization. We offer proven solutions to

help you protect intellectual property, maintain physical

infrastructure, avoid costly downtime, and extend the value of

installed assets.

• In this presentation, we will discuss Honeywell’s “Evolution Vision”

for the Hiway installed base, including current and soon-to-be-

released migration solutions.


Honeywell.com

Approach to Modernization

• Secure Path to Current Technology

– Seamless integration with Experion PKS architecture

– Standards-based functionality

– Regulative-supportive capabilities

– Integrated operation from the field, through

the plant, to the business level


Honeywell.com

The Journey: TDC3000/TPN/TPS – 1983+

LCN

UC

N

NIM

HM/AM

Culture of Paced Migrations

PM/APM/HPM

FSC

Hiw

ay

HG

Triconex

LM CB/EC/PIU

MFC/AMC

US

GUS

TDC/TPN/TPS 1. 1983 - Launch

2. Contract supported

PM, APM, LM, HG, US

CB, EC, PIU, MFC, AMC


Honeywell.com

Modernize and Protect Your Investment

• Enhanced Hiway Bridge

–Graphics

–Applications

• Enhanced TPS Node

• Universal Hiway I/O (UHIO)

–Field Wiring


Honeywell.com

Opportunity to Optimize Modernization

PI201

18.71

PSI

TI201

280.03

FFC201

4608.23

BPD

LC204

25

%

LI214

85

%

FC214

1308.29

BPD

FC234

13.29

KBPD

PC106

15.73

PSIG

PC105

18.70

PSIG

TI213

89.03

F

TI223

440.06

F

AI241

320.78

AMPS

D200T

20

3

T200

E209E210

C205

P211

P212P210

P209

TI202

281.53

DEGF TI203

200.09

DEGF

LI224

95

%

NAPHTHA

VRU

FLARE

SOUR

WTR

SLOP

CSR

CWS

FUEL

GAS

FI226

400.312

MSCFD

PI115

10.77

PSIG

FI204

000.00

MSCFD

T200 FRAC OVRHD

T200 TEMPS1-281.53 DEGF

2-280.03 DEGF

3-271.89 DEGF

4-266.00 DEGF

5-255.44 DEGF

6-254.99 DEGF

7-266.92 DEGF

50%

100%

0%85%

15%

65%


Honeywell.com

TDC/TPS Evolution to Experion

History Module

Network Interface Module

Hiway Gateway

Application Module

ACE-T / E-APP Experion Server -TPS

HPM

Logic Manager

Basic Controller

C300 C300

Safety Manager

Experion Orion Console Experion Station –TPS

GUS Application

Level 2 Switch Local Control Network

Fault Tolerant Ethernet

C300-UHIO

ELMM

EHPM Universal Control

Network

Basic Hiway

ENIM EHB

Control Firewall


Honeywell.com

TDC/TPS Evolution to Experion (Cont’d)

History Module Application Module

ACE-T / E-APP Experion Server -TPS

C300 C300

Safety Manager

Level 2 Switch Local Control Network

Fault Tolerant Ethernet

ELMM

EHPM

ENIM EHB

Control Firewall

Experion Orion Console Experion Station –TPS

GUS Application

C300-UHIO

Peer-to-Peer

Below the Firewall

FTE Data Access

Offloads the LCN


Honeywell.com

Steps to Transform Your Hiway

• Upgrade to PCUS or TPS-connected Nodes

– Sustainable Hardware

– Virtualize

• Add C300 or EHPM

• Prepare for Experion Control

– Retain Field Wiring

– Retain Cabinets

– Change Power Supply

– Check Grounding

• Install EHB

• Hot Cutover One Basic Controller at a Time

– Install UHIO


Honeywell.com

Solutions for Hiway Migration

• Experion Hiway Bridge (EHB)

– Retain native graphics and advanced control applications

Hiway Gateway


Honeywell.com

Solutions for Hiway Migration (Cont’d)


– Migrate Hiway to C300 while retaining wiring and cabinets

Single C300 and CF9 for the first CB

UIO is optional redundant


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Redundant C300 and CF9

Additional UIO for second CB is optional redundant


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Only additional UIO for the third CB (and fourth CBs)

Connection is to the first C300


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Cabinet after migration to

C300 and UIO


Honeywell.com


• Hiway Power Supply Replacement

– Use existing Series C power supply

Replaces Existing Power Supply


Honeywell.com

Some Like It Hot

Hot Cutover Process with UHIO – Preserve Wiring whileOn Process

CB/EC Interim Controller Standby

Manual

UHIO

Start Reserve Control Minutes to

remove the

Basic Controller

and replace with

UHIO

C300 Control


Honeywell.com

Summary

• Flexible Solutions You Can Live With and Grow With…

– Secure, well-planned modernization path for Hiway users

– Migrations tailored to unique site requirements

– No need to “rip and replace” existing control systems

– Protect intellectual property

– Retain physical assets

– Leverage the value of

technology investments


Honeywell.com

Services to Protect Investments

• Control Match Services

– Tool to extract and convert control strategies from legacy controllers to C300 and EHPM


Honeywell.com

Services to Protect Investments (Cont’d)

• Hiway Care Program

– Hiway Care Full

• Provides best protection available for installed assets and is

determined at the moment of contract enrollment based on

individual site requirements

– Hiway Care Basic

• Allows users to add features or even upgrade to Hiway

Care Full at any time


Honeywell.com

Services to Protect Investments (Cont’d)

• Assurance 360

– Assurance 360 Optima

• Offers dedicated resources for preventive and corrective maintenance, replacement parts, cyber

security tools, and a written guarantee against system failures

– Assurance 360 Performa

• Provides oversight on all aspects of system management with a focus on meeting or exceeding

performance metrics through visualization, planning and targeted support


Honeywell.com

Multi-generation Co-existence


Honeywell.com

Journey Through Time

• Technology Development History

– 1975: TDC 2000

– 1983: TDC 3000 Universal Station

– 1988: Process Manager

– 1996: FSC Integrated in TPS/TPN

– 2004: Experion® Station TPS

– 2007: C300 and SM Integrated

in Experion PKS

– 2010: Unified HMI using Experion PKS

– 2013: Ethernet-based EUCN and EHPM

– NEW: 2014 – Integrated Hiway

Migration Solutions


Honeywell.com


• Wiring Kits

– Options to optimize your I/O inventory


Honeywell.com

Today’s Operating Environment

• Operating demands in the process industries are placing ever-

greater importance on plant automation solutions

– Control system performance can impact

efficiency and operating costs

– Every DCS requires upgrading to ensure

reliability and avoid downtime

– Controls modernization is also needed

to achieve a flexible production platform


Honeywell.com

Understanding Your Needs

• Investments in modern technology are critical to the bottom line

– Reduce cost of ownership

– Improve availability

– Increase production rates

– Meet regulatory standards

– Manage risk

– Extend asset life

– Respond to market demands


Honeywell.com

The Journey: Unified HMI

LCN FTE

UC

N

C300

NIM

HM/AM

ACE

ESV-T

Modernize while Protecting Production and Intellectual Property

PM/APM/HPM

FSC

Hiw

ay

HG

Triconex

LM CB/EC/PIU

MFC/AMC

US

PCUS

GUS

ES-T

SM

HMI integration 1. 2005 – ES-T access to

TDC

2. 2010 – TPS/EPKS software integration


Honeywell.com

Solutions for Hiway Migration

• Experion Hiway Bridge (EHB)

– Migrate Hiway to C300 while retaining applications and graphics


– Migrate Hiway to C300 while retaining wiring and cabinets

• Hot Cutover Process with UHIO

– Use UHIO to migrate while process is live

• Hiway Power Supply Replacement

– Use existing Series C power supply

• Wiring Kits

– Options to optimize your I/O inventory


Honeywell.com

Thank You

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