transform tdc 2000 data hiway to experion pks while retaining graphics, applications and wiring

Transform TDC 2000 Data Hiway to Experion PKS while retaining graphics, applications and wiring Jack Lobingier and Marjorie Ochsner

2 © 2015 Honeywell International All Rights Reserved

Continuous Innovation

• Modernize ‒ Optimize TCO ‒ Higher Reliability and

Integrity ‒ Interoperable

Operations and Engineering

‒ Improve Performance and Business Results

• Protect ‒ Existing Production ‒ Intellectual Property Applications Graphics System Namespace Application

Relationships

• Limit Risk & Maintain Safety – Stepwise – On Process – Retain Operator

Experience, Procedures – Standard Operating

Environment – Leverage Infrastructure

Lets You Focus on Improvements


Opportunity to Optimize Modernization

PI20118.71

PSI

TI201280.03

FFC201

4608.23BPD

LC20425%

LI21485%

FC2141308.29

BPD

FC23413.29KBPD

PC10615.73PSIG

PC10518.70PSIG

TI21389.03

F

TI223440.06

F

AI241320.78AMPS

D200

T203

T200

E209 E210

C205

P211

P212P210

P209

TI202281.53DEGF TI203

200.09DEGF

LI22495%

NAPHTHA

VRU

FLARE

SOURWTR

SLOP

CSR

CWSFUELGAS

FI226400.312MSCFD

PI11510.77PSIG

FI204000.00

MSCFD

T200 FRAC OVRHD

T200 TEMPS1-281.53 DEGF2-280.03 DEGF3-271.89 DEGF4-266.00 DEGF5-255.44 DEGF6-254.99 DEGF7-266.92 DEGF

50%

100%

0%85%

15%

65%


TDC/TPS Evolution to Experion

History Module

Network Interface Module Hiway Gateway

Application Module

ACE-T / E-APP Experion Server -TPS

HPM

Logic Manager

Basic Controller

C300 C300

Safety Manager

Experion Orion Console Experion Station –TPS

GUS Application

Level 2 Switch Local Control Network

Fault Tolerant Ethernet

C300-UHIO

ELMM

EHPM Universal Control Network

Basic Hiway

ENIM EHB

Control Firewall


TDC/TPS Evolution to Experion (Cont’d)

History Module Application Module

ACE-T / E-APP Experion Server -TPS

C300 C300

Safety Manager

Level 2 Switch Local Control Network

Fault Tolerant Ethernet

ELMM

EHPM

ENIM EHB

Control Firewall

Experion Orion Console Experion Station –TPS

GUS Application

C300-UHIO

Peer-to-Peer Below the Firewall

FTE Data Access Offloads the LCN

Incremental Hiway Modernization


Steps to Transform Your Hiway

• Upgrade to PCUS or TPS-connected Nodes using ETN ‒ Sustainable Hardware ‒ Virtualize

• Add C300 using UHIO • Prepare for Experion Control

‒ Retain Field Wiring ‒ Retain Cabinets ‒ Change Power Supply ‒ Check Grounding

• Use EHB to upgrade Hiway Gateway • Hot Cutover One Basic Controller at

a Time ‒ Install UHIO


Solutions for Hiway Migration

• Experion Hiway Bridge (EHB) ‒ Retain native graphics and advanced control applications ‒ Leverage Existing Products – HG; ENIM; C300

Hiway Gateway


Solutions for Hiway Migration

• Universal Hiway I/O (UHIO) ‒ Migrate Hiway to C300 while retaining wiring and cabinets

Single C300 and CF9 for the first CB UIO is optional redundant


Solutions for Hiway Migration (Cont’d)

• Universal Hiway I/O (UHIO) Redundant C300 and CF9

Additional UIO for second CB is optional redundant



• Universal Hiway I/O (UHIO)

Only additional UIO for the third CB (and fourth CBs)

Connection is to the first C300



• Universal Hiway I/O (UHIO)

Cabinet after migration to C300 and UIO



• Hiway Power Supply Replacement ‒ Use existing Series C power supply

Replaces Existing Power Supply


Services to Protect Investments

• Control Match Services ‒ Tool to extract and convert control strategies from legacy

controllers to C300 and EHPM


Hot Cutover Process

CB/EC Interim Controller Standby Manual

UHIO

Start Reserve Control Duration ~10-20 minutes

End

Native Window or GUS for Operations

Native Window or GUS for Operations

HMIWeb or Native Window or GUS for Operations

Teaming Honeywell Expertise, New UHIO, EHB and Legacy Products


•Footprint matches existing consoles

•Fully redundant including power, screens, computers and keyboards no single point of fail

•Re-use of existing displays – SafeView change only for large screen transition

Upgrade to Orion Console

Orion (1 Console)


Unchain TPS Nodes from PCI

LCN Chassis

ETNI Cisco Switch Virtual Machine

Emulators

FTE I/O LCN I/O

LCN

K4LCN

Module Bus FTE FTE

ETN/IO

K4

ETNI ETN Replaces LCNP4

LCN or Dell Cabinet

• Enhanced TPS Node (ETN) New in Experion R431

• Remote Location Flexibility • Virtual or Physical


Choice of where to mount the ETNI

Leave it in your Stations • Easy option for

Migrating a Universal Station

• Replace EPDG IO with ETNI

• Great option for virtualizing stations

Move them to the instrumentation room in Either LCN or Dell Cabinet • Consolidate LCN runs • Reduce heat/power in

control room


TPS Merges into Experion

C300

Safety Manager

Vision

EHPM Experion Station

Fault-tolerant Ethernet

TPS Components Gradually Melt into Experion

ELMM


Summary

• Flexible Solutions You Can Live With and Grow With… ‒ Secure, well-planned modernization path for Hiway users ‒ Migrations tailored to unique site requirements ‒ No need to “rip and replace” existing control systems ‒ Protect intellectual property ‒ Retain physical assets ‒ Leverage the value of

technology investments


More Continuous Innovation! • Technology Sessions – Monday Afternoon

‒ Evolution of Process Control Networks Within the Unified TPS/Experion Control Environment

‒ Enable Integration and Virtualization with Enhanced TPS Upgrade Solutions ‒ Transform TDC 2000 Data Hiway to Experion PKS While Retaining Graphics,

Applications and Wiring

• Migration Roundtable Tuesday 1:50pm – 2:50pm

• Live Demo Sessions - Freesia Room ‒ Migrate from C200 to C300

Tuesday June 23 @ 9am; Wednesday June 24 @ 11:30am

‒ Migrate from Hiway to C300 Hotcutover (Also features the ETN!) Tuesday June 23 @ 11am; Wednesday June 24 @ 9:30am

• Service Advisory Council – Tuesday 3:10pm Grand Oaks Ballroom ‒ Solution Enhancement & Support Program (SESP) ‒ Leveraging Mobility Technologies to Improve System Performance

• Migration Training Thursday 1pm


Come See More Continuous Innovation

in the Demo Room!


Thank You

transform tdc 2000 data hiway to experion pks while retaining graphics, applications and wiring

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