Traktech Construccions Mecàniques, S.L.C/ Còrdova, 4108226 Terrassa (Barcelona)Tel.(+34) 937 070 606Fax.(+34) 937 070 717info@traktechsl.comtraktechsl.com

Empty bottle tech

Empty bottle tech

About us

Your technological partner specialized in the improvement of the productive processes related to the handling (depalletizing, unscrambling and cleaning) of empty bottles.

Traktech was founded in 2010 by a team of engineers with more than 15 years of experience in the packaging sector, to fill a gap in the market of ionized air rinsers.

We manufacture depalletizers, positioners, rinsers, conveyors and turnkey projects for sectors such as food, cosmetics, pharmaceuticals, beverages, etc. that cover all types of packaging (PET bottle, glass, jars, cans, PET preforms, ...).

Our human team is composed by more than 20 people specialized in the different areas of the company and focused on exceeding the expectations of our clients. Traktech has 1,300 m2 of facilities with the most modern manufacturing and assembly systems.

Values such as transparency, sustainability, social cohesion and competitiveness make Traktech a recognized company in both national and foreign markets having installed equipment in countries as diverse as USA, Mexico, France, UK, E.A.U, India, Indonesia, Australia and New Zealand.

Empty bottle tech

Technology

Traktech invests in research and development with the aim of obtaining new systems of positioning more efficient and more compact than those existing in the market. We innovate because we understand that it is the way to offer the best solutions and to be always technologically updated.

In order to offer the best options to our customers, Traktech is committed to using the latest generation solutions, as well as researching the innovations that offer the best returns to our customers.

The constant investment in R + D + i makes Traktech propose creative solutions for demanding markets with a design of machines that respect the environment.

At Traktech we are specialists in:

• Integral solutions for the handling of empty bottles: • Depalletization • Unscramblers and orientation • Cleaning • Transport by air or vacuum

• Dry lubrication• Conveyor systems for secondary packaging and pallets

We design innovative solutions

Depalletizer

UnscramblerVacuum chain

conveyorsAir conveyors

Rinser

Lubrication

Transport systems

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SolutionsBottle unscramblers Linear unscrambler serie PL 1Rotary unscrambler ROTRAK 2Rotary unscrambler ROTRAK AAF 3Rotary unscrambler ROTRAK and rinser SG in Monoblock 4

Depalletizer Bottle depalletizer 5

Rinsers Side Grip air rinser SG series 6Twist Rinser 7Rotary rinser R series 8

Transport systems Vacuum chain conveyors 9Air conveyors 10

LubricationCHP dry lubrication for bottling lines 11

Conveyors for packagingTransportation systems 12

Linear unscrambler serie PLOur linear unscramblers PL series can reach speeds up to 4000 BPH and cover a large spectrum of bottle sizes ranging from vials to 2.0 L. The construction of the machine is in stainless steel and the format change is fast since for each format there is only one funnel and one star. The linear unscrambler series PL is also available for lines with pucks.

Model Max. speed PucksPL10 4000 BPH NOPL10-P 4000 BPH YES

No compressedair

Unscrambler

Rotary unscrambler ROTRAKThe sizes of our rotary unscrambler ROTRAK range from Ø800 to Ø3000 mm and can reach outputs of up to 18,000 BPH. They can operate with rectangular, oval or cylindrical bottles and the construction of the machine is stainless steel or painted steel. The format change is fast since the selector and funnel are integrated as one compact body. The rotary unscrambler ROTRAK is also available for lines with pucks from size 1300.

Model Speed Max container Pucks dimensionsROTRAK 800 MINI 2000 – 7000 BPH

Rotary unscrambler ROTRAK AAFThe rotary unscrambler ROTRAK AAF incorporates a novel automatic format change system through our patented AAF (Automatic Adjustable Funnel) system. The dimensions of the containers can range between Ø30 to Ø90 and with a range of heights from 120 to 310mm (for other measurements, please check). Our automatic format change system is suitable for any geometric shape of packaging and the detection of it is done by means of a vision camera. Our universal funnel is valid for any rotary unscrambler ROTRAK AAF.

Model Speed Posibility of pucksROTRAK 1100/8 3200 – 4400 BPH NOROTRAK 1300/10 4000 – 5500 BPH YESROTRAK 1500/12 4800 – 6600 BPH YESROTRAK 1800/14 5600 – 7700 BPH YESROTRAK 2000/16 6400 – 8800 BPH YESROTRAK 2300/18 7200 – 9900 BPH YESROTRAK 2600/20 8000 – 11000 BPH YES

Rotary unscrambler ROTRAK and rinser SG in MonoblockThe main advantage of the ROTRAK Rotary unscrambler and SG rinser in Monoblock is the integration of two essential processes in the packaging line of a production company: the positioning and cleaning of the containers.

In turn, the rotary unscrambler ROTRAK and the rinser SG in Monoblock allows:• Increasetheefficiencyratioofproductionpersquaremeter.• Reduce the dimensions of the installation of the machine.• Increase productivity, since the integration of the positioner and

the rinser uses the same management unit.• Save on costs and reduce the return on investment, because the

rotary unscrambler ROTRAK and rinser SG in Monoblock share some elements such as the perimeter protection, the electrical panel and the machine management system.

• Simplify the management of maintenance in a single machine, which translates into fewer suppliers and fewer spare parts, necessary in all industrial production processes.

No compressed air in pre-positioned

No compressed air in the positioner

Unscrambler Unscrambler

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Energyefficiency

Energy efficiency

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Side grip air rinser SG seriesThe twisting of the container is made by 2 side bands (Side Grip) and the cleaning is executed below the level of the inlet and outlet conveyor to avoid recontamination. The interior cleaning in our rinsers SG is carried out by means of ionized and / or ozonated air with aspiration and particle collection. Wehavespecialfiltersondemand.Inourmorecompactmodel SG-10 rinser, we work with a single inlet and outlet conveyorwhileintheSG-20andSG-30theconfigurationiswithindependent input and output conveyors.

Model Bottle material Max. speed Bottle shapeSG-10 Plastic / Can/ Glass 10000 BPH CylindricalSG-20 Plastic / Can/ Glass 30000 BPH Any geometrySG-30 Plastic / Can/ Glass 50000 BPH Any geometry

Energyefficiency

Bottle depalletizerOur depalletizers operate by bottle pushing and unloading in bulk or in line or by vacuum head and bottle discharge in line. We also have a simple version with manual loadingandunloadingandaconfigurableversionforgreater autonomy in depalletizing. Our depalletizers can incorporate an empty pallet accumulator as well as an automatic system for separators removal and storage. All format changes can be made at the screen.

Model Bottles material Geometry Max speedDVI Plastic Cylindrical 6000 BPHDPI Glass/Plastic/Cans Cylindrical 18000 BPHDPB Plastic All shapes 18000 BPH

No compressed air optional

Depalletizer Rinser

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Rotary rinser R seriesThe internal rinsing system in our R series rotary rinser is made by means of ionized and / or ozonated air and contains a particle collection system. We have special filtersondemand.TheRseriesrotaryrinsersaremadeof stainless steel. There is the possibility of adding this machine into existing conveyors.

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Twist RinserThe system of rinsing by twisting the bottles and cleaning integrated in the air conveyor by Traktech (patented system of reversing of bottles within the air conveyor) eliminatesthedifficultinterfacesbetweentheconveyorand the rinser and also reduces the space occupied in the production area. Our Twist rinser incorporates the IonRinseTMsystem(ionizedandHEPAfilteredblowingandvacuum) which avoids water costs and chemical residues. Itisasystemwithminimummaintenancerequirementsand a very easy integration into existing air conveyors as it is a stand-alone compact system. It also incorporates an automatic side-guides changeover format.

No compressed air

Energy efficiency

Rinser Rinser

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Vacuum chain conveyorsTraktechoffersaconstantaspirationalongtheentireconveyorandweuseadifferentmodelofperforatedhingedepending on the base of the bottle to be transported. The width of work is of 82,5mm or 114,5 mm and the interfaces between the sections of the transporter are totally straight. The vacuum unit works with a silencer and the entire conveyor is made of stainless steel.

Air conveyorsThe most important characteristics of our air conveyors are:

• Blowing is done under the bottle ring•Wecontroltheairflowthroughavariablespeeddevice•TheguideforthebottleneckisofTeflonmaterial• We incorporate a micro-lubrication of the guide that

allows a reduction of 40% in power and the elimination of jams due to the static charge of the container

• Format changes can be manual or automatic

Vacuum chain conveyors

Air conveyors

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Energy efficiency

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CHP dry lubrication for bottling lines• Dry lubrication of bottling plants (chain and air conveyor) • PET, Glass, Can or Carton packaging•Drymicro-lubricationCHP:ThelubricanthasaTeflon

concentration of up to 6% completely stable (components are not separated) and the overall system (lubricant, control system and injection) guarantees a very low lubricant consumption

•DLT333®TeflonlubricantfoodgradeH11• Units for local lubrication, 1 line or 8 lines• Minimum guaranteed lubricant expenses

Transportation systemsWe manufacture conveyor systems for secondary and end of line packaging.

• Turnkey projects with integrated solutions for boxes such as dividers, rejections, turns, transfers, etc..

• Projects of end of line with anthropomorphic palletizer with multi-function clamp (single box, line or whole layer and claws for pallet) and pallet handling with all solutions such as turn, transfers, pallet stacking and unstacking, etc..

Energy efficiency

Lubrication Transport systems

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