Excel Bronze Componentsfor Electric Rope Shovels of All Makes & Models

Lower Roller Bushings & Thrust Washers

Idler Bushings & Thrust Washers

Center Gudgeon Bushings & Spherical Washers

Final Drive Bronze

Boom, Shipper Shaft & Saddle Block Bronze

Premium, American-Made Replacement ComponentsExcel cut it’s teeth making replacement parts for draglines in the Illinois, Indiana and Kentucky coal basin and continues to fill that demand today. Through our application-driven, site-specific engineering capabilities, our offering of replacement parts for draglines of most any origin has gained acceptance and earned the confidence of mining operations around the world. From specialized pin & bushing sets to major components in the walking mechanism, Excel is Your Electric Rope Shovel Replacement Parts SuperStore.

1900ALTM • 2100BL/ETM • 2300MKIITM • 2300XPATM • 2300XPBTM 2800XPTM • 2800XPATM • 2800XPBTM • 2800XPCTM

4100ATM • 4100TSTM • 4100XPBTM • 4100XPCTM

P&H®

Bucyrus® 495BITM • 495 BIITM • 495HRTM

351MTM • 301MTM • 191MTM

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+1 309.347.6155 • sales@excelfoundry.com

ExcelFoundry.com

All brand names, model names or marks are owned by their respective manufacturers. Excel Foundry & Machine, Inc. has no affiliation with the original equipment manufacturer. These terms are used for identification purposes only and are not intended to indicate affiliation with or approval by the OEM. All parts are manufactured by, for and warranted by Excel Foundry & Machine, Inc. and are not manufactured by, purchased from or warranted by the original equipment manufacturer.

Excel Bushings... Simply the Best!Fit, Form and Function - that is what Excel guarantees in every replacement part we deliver. Our Quality Assurance Department scrutinizes every dimension with exacting tolerances to be sure your part is perfect in every way, giving your operation an incredible value. A better value than the OEM and the highest quality in the business... sounds too good to be true, doesn’t it? There are many reasons that Excel is your best choice, but here are four compelling facts that make our bushings... Simply the Best!

Why are Excel’s Bushings So Good?

Uniform Element DispersionUnique Chilling Process Stops MigrationOur foundry utilizes a unique chilling process that assures even dispersion of the elements throughout the casting. Standard foundry molding techniques allow uneven, non-directional cooling that can cause migration. Even dispersion of the elements used in a particular alloy provides consistent lubricity and heat dissipation. This increases bushing life and reduces unexpected failure. Excel’s proprietary process does not add to your cost or the turnaround time of your part.

The small things make a big difference in the long run.

Perfect ConcentricitySimultaneous “4-Axis” Turning Ensures ConcentricityExtensive investment in our equipment, our people and our process gives Excel many unique capabilities. Excel incorporates a special “Pinch Turning” method in the machining of our bronze bushings which simultaneously cuts the OD and ID at the same time. Using this technology guarantees absolute concentricity.

Another Excel process that makes a difference!

Porosity-Free/Uniform Grain StructureCentrifugal Casting Technique Means Alloy IntegrityThe purity of our raw materials, coupled with controlled, directional solidification during the casting process creates a tighter, denser grain structure in our alloys while eliminating 99.9% of the gas pockets that produce porosity. The integrity of Excel’s grain structure and the purity of our alloys ensure strong, long lasting replacement parts.

An Excel difference you can see!

Metallurgical Expertise and Certified IngotsExacting Quality Standards Exceeding Your ExpectationsAs the first non-ferrous foundry in North America to earn ISO 9001 certification in 1995, Excel has set the standard for consistency in bronze casting and machining. We are proud to be an American manufacturer, operating our modern foundry in Central Illinois under the guidance of our metallurgical experts. The controls throughout our process bring the assurance that every part is completely traceable and backed by our F3 Guarantee of Fit, Form and Function.

Quality you can rely on!

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