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1 Maintenance Assistant Tips & Tricks Tips & Tricks For Maintenance Assistant CMMS

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    Maintenance  Assistant  Tips  &  Tricks    

       

         

     Tips  &  Tricks  

     

    For  

    Maintenance  Assistant  CMMS      

                       

       

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    Assets  ..........................................................................................................................................  4  #1  -‐  Multiple  Assets  of  the  Same  Type  ........................................................................................................  4  #2  -‐  Use  MA  Source  to  Upload  Asset  Information  ..................................................................................  4  #3  -‐  Use  Excel  to  Import  Similar  Assets  .....................................................................................................  5  #4  -‐  Use  Asset  Categories  to  Sort  Assets  of  the  Same  Type  ...............................................................  5  #5  -‐  Custom  Fields  ...............................................................................................................................................  5  #6  -‐  Locating  Assets  in  the  CMMS  .................................................................................................................  5  #7  -‐  Separate  Multiple  Locations  ..................................................................................................................  5  #8  -‐  Create  a  BOM  for  Similar  Assets  ...........................................................................................................  6  #9  -‐  Assets  Hierarchy  .........................................................................................................................................  6  #10  -‐  Update  Asset  Information  Using  Import  ........................................................................................  6  #11  -‐  View  the  Complete  Meter  Reading  History  for  a  Particular  Asset  ......................................  8  #12  -‐  Customize  the  Reasons  to  Set  Assets  Offline/Online  ...............................................................  9  

    Scheduled  Maintenance  ......................................................................................................  11  #13  -‐  Create  Standardized  Checklists  or  SOP’s  using  Task  Groups  .............................................  11  #14  -‐  Automated  Recovery  Checklists  ......................................................................................................  12  #15  -‐  Obtaining  a  13  Month  View  of  Upcoming  Scheduled  Maintenances  ...............................  12  #16  -‐  When  to  use  fixed  or  float  Scheduled  Maintenance  Triggers  .............................................  13  #17  -‐  Overlapping  Scheduled  Maintenance  ............................................................................................  14  #18  -‐  Custom/Seasonal  Schedules  for  PM’s  ...........................................................................................  14  #19  -‐  Holiday  Shutdowns  ...............................................................................................................................  15  #20  -‐  Emergency  Work  Orders  Triggered  by  Event  ...........................................................................  15  #21  -‐  Give  your  Scheduled  Maintenance  Priority  Levels  ..................................................................  16  #22  -‐  Monitor  Equipment  Specifications  with  Scheduled  Maintenance  ....................................  16  

    Work  Orders  ...........................................................................................................................  18  #23  -‐  Print  all  Work  Orders  Assigned  to  One  User  ..............................................................................  18  #24  -‐  Enhanced  Guest  Requests  ..................................................................................................................  18  #25  -‐  Collateral  Damage  ..................................................................................................................................  19  #26  -‐  Use  Projects  for  Larger  Jobs  ..............................................................................................................  19  #27  -‐  Inspection  Rounds  .................................................................................................................................  20  #28  -‐  Meter  Readings  on  Multiple  Assets  ................................................................................................  20  

    Users  and  User  Groups  ........................................................................................................  22  #29  -‐  User  Groups  ..............................................................................................................................................  22  #30  -‐  Creating  New  User  Groups  .................................................................................................................  22  #31  -‐  New  Hires/Employees  .........................................................................................................................  22  #32  -‐  Employee  Training  &  Certification  .................................................................................................  23  #33  -‐  Keep  Everyone  in  the  Loop  ................................................................................................................  23  #34  -‐  Automatically  Notify  Technicians  of  Guest  Requests  on  their  Assets  .............................  23  #35-‐  Deactivate  Users  Who  Have  Left  the  Company  ..........................................................................  24  #36  -‐  Assign  Equipment  Owners  .................................................................................................................  25  

    Parts  &  Inventory  ..................................................................................................................  27  #37  -‐  Avoid  Stock  Outs  -‐  Set  Min  Stock  Levels  ......................................................................................  27  #38  -‐  Another  Reason  to  Add  Minimum  Stock  Levels  to  Supplies/Parts  ..................................  27  #39  -‐  Start  the  Reordering  Process  Immediately  Stock  Drops  Below  Min  Levels  .................  28  #40  -‐  Compare  Stock  in  the  CMMS  to  Stock  on  the  Shelf  ..................................................................  29  #41  -‐  Stock  Assigned  to  an  Asset  .................................................................................................................  29  

    Miscellaneous  .........................................................................................................................  30  

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    #42  -‐  Use  the  Reports  to  Spot  Trends  .......................................................................................................  30  #43  -‐  Customize  the  View  of  Visible  Columns  .......................................................................................  30  #44  -‐  Availability  &  Reliability  Analysis  ...................................................................................................  31  #45  -‐  Create  Lists  in  Excel  Customizing  your  Visible  Columns  ......................................................  32  #46  -‐  Where  do  you  go  when  you  need  Help?  .......................................................................................  32  #47  –  Reports:  Excel  Dumps  .........................................................................................................................  33  #48  -‐  Understanding  Menu  and  Page  Permissions  .............................................................................  33  #49  -‐  Delete  Unnecessary  Fields  in  Lookup  Tables  ............................................................................  34  #50  -‐  Utilize  Your  Mobile  Phone  by  Printing  Asset  Tags  ..................................................................  34  #51  –  Auto-‐Assign  Guest  Work  Requests  ...........................................................................................  35  

         

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    Assets  

    #1  -‐  Multiple  Assets  of  the  Same  Type  If  your  facility  has  multiple  assets  of  the  same  type,  then  it  makes  sense  to  try  use  the  copy  function  to  reduce  the  amount  of  steps  you  need  to  take  to  populate  your  CMMS.  Follow  these  steps  to  reduce  your  implementation  time  considerably:    

    1. Create  an  Asset.  Add  custom  fields,  and  any  documents,  images  or  links  to  files  etc.  

    2. Create  your  BOM  parts  list  for  the  asset  and  add  it  to  the  asset  3. Create  its  Task  lists  for  the  asset’s  scheduled  maintenance  4. Populate  the  Scheduled  Maintenance  with  the  task  list  etc.  5. Use  the  copy  function  on  the  asset  line  item  to  copy  the  asset  and  its  associated  

    scheduled  maintenance  over  in  one  go.      If  you  use  task  lists,  then  any  changes  in  the  future  will  be  reflected  in  all  the  scheduled  maintenance  for  that  asset  type.    

    #2  -‐  Use  MA  Source  to  Upload  Asset  Information  MA  Source  can  be  used  to  upload  asset   information  quickly  from  a  database  of  over  1  million   equipment   and   part   items.   This   method   avoids   adding   asset   information  manually.  The  asset  information  can  be  added  by  clicking  “Instantly  create  a  new  asset”  and   “Add  missing   asset   information”   in  MA   Source.     By   using   this   method   the   asset  information  is  automatically  uploaded  to  a  new  asset  record.      

             

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    #3  -‐  Use  Excel  to  Import  Similar  Assets  It  can  be  tedious  to  manually  add  every  asset  one-‐by-‐one.    A  good  method  to  avoid  this  time   consuming   method   is   to   upload   your   assets   as   a   CSV   type   excel   spreadsheet.  Follow  the  link  bellow  for  a  detailed  explanation  on  importing  assets  using  Excel.    https://maintenanceassistant.zendesk.com/entries/32182526  

     

    #4  -‐  Use  Asset  Categories  to  Sort  Assets  of  the  Same  Type  Asset   Categories   are   a   simple   way   of   grouping   similar   assets   together.   If   the   asset  hierarchy   is   like   your   folders   on   your   PC,   then   the   asset   category   is   like   the   file   type.  During   the   implementation   stage,   you   could   leave   all   equipment   assets   in   the   main  equipment   category.   Overtime,   you   could   create   categories   that   better   define   the  equipment   types.  Categories   are  useful  when   comparing   like  with   like  using   reports  –  you  can  then  make  informed  decisions  on  similar  equipment  such  as  repair  or  replace.  Custom  fields  are  also  tied  to  asset  categories.    

    #5  -‐  Custom  Fields  Maintenance  Assistant  CMMS  has  been  designed  to  be  intuitive  and  simple  to  use  with  minimal  customization  needed  to  get  up  and  running  quickly.  Each  asset  record  comes  with  standard  information  like  name,  code,  make,  model  and  serial  number.  Additional  information,  specifically  for  a  particular  piece  of  equipment,  can  be  added  to  the  asset  record  in  the  custom  fields  tab.  For  example,  tonnage  on  a  ship,  wingspan  on  an  aircraft,  max  temperature,  min  pressure,  operating  RPM  etc.  Custom  fields  are  tied  to  the  asset  category  so  any  new  assets  added  and  assigned  to  the  category  will  have  the  designated  custom  fields.      

    #6  -‐  Locating  Assets  in  the  CMMS  Locating   that  generator  unit   in   the  sub   facility   in  your  CMMS  when  all  your  generator  units   are   called   “Generator”   can   be   a   nightmare.   This   is   a   common   problem   that  organizations  have  when  they  start  using  their  CMMS  for  the  first  time.  The  answer  to  the  problem  is  to  create  an  asset  labeling  convention  during  the  CMMS  implementation  process.  Basically,  this  is  just  a  way  to  name  your  assets  in  your  database  so  they  can  be  identified  quickly.  For  more  information,  see  our  asset  labeling  convention  blog:    http://www.maintenanceassistant.com/blog/assets/  

     

    #7  -‐  Separate  Multiple  Locations  If   you   are   running   separate   facilities   in   different   locations,   then   you   can   request   the  Multi-‐Site   add   on   through   our   helpdesk.  Whereas   user   group   permissions   determine  access   rights   to   functionality   such   as   reports   or   settings,   multi-‐site   determine   access  

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    rights   to   asset   and  maintenance   data   in   the   CMMS.  With  multi-‐site   installed   in   your  CMMS,  you  can  operate  multiple  businesses,  divisions,   locations  or   facilities   from  one  central   CMMS   database.   Users   in   Facility   A   don’t   see   the   maintenance   activities   in  Facility   B,   and   vice   versa.   This   ensures   your   users   only   see  work   orders   that   apply   to  their  own  location.  For  more  information,  see  our  blog  on  multi-‐site  CMMS:    http://www.maintenanceassistant.com/blog/multi-‐site-‐cmms/  

     

    #8  -‐  Create  a  BOM  for  Similar  Assets  If   you  have  similar  assets   in  your  CMMS   (same  make  and  model),   then   it   can  be   time  consuming  to  add  parts  to  each  asset.   Instead,  create  a  Bill  Of  Materials  group  for  the  asset  type  and  auto  populate  the  BOM  list   into  the  parts  section  of  each  asset  record.  When   the   time   comes   to   search   for  parts   for   that   asset,   the  parts   listed  on   the  asset  record  will  bubble  up  to  the  top  of  the  list  and  will  be  highlighted.    

    #9  -‐  Assets  Hierarchy  Plan  a  hierarchy  for  organizing  your  assets  from  parent  to  child  asset.  This   is  the  most  efficient  and  logical  way  to  create  a  MA  CMMS.    Starting  with  the  parent  asset  followed  by  the  accompanying  child  assets,  this  system  will  help  reduce  time  spent  editing  your  layout  later  on.    https://maintenanceassistant.zendesk.com/entries/21002037-‐V5-‐Asset-‐Categories        

    #10  -‐  Update  Asset  Information  Using  Import  

    Updating  asset  information  manually  can  be  tedious.    Utilizing  the  import  function  can  save  time  when  updating  asset  information.    Note:  If  the  asset  information  isn’t  already  in   a   excel   csv   file   you   can   first   export   the   asset   information   to   excel   and   make   the  changes  before  importing  the  asset.    Steps  are  as  follows:  

    Press  Import:    

     

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         Map  appropriate  fields  and  press  continue:    

       Click  Update  to  update  the  information  in  the  asset  record    

       Click  Import  to  proceed  

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       The  asset  records  will  be  updated  when  the  import  is  complete.  If  you  make  a  mistake,  don’t  panic!  You  can  simply  make  the  changes  to  the  excel  file  and  repeat  the  import.      

    #11  -‐  View  the  Complete  Meter  Reading  History  for  a  Particular  Asset  To   view   a   complete   meter   reading   for   a   particular   asset,   select   the   asset>  metering/events>  the  most  recent  meter  reading  to  date.    

       

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    #12  -‐  Customize  the  Reasons  to  Set  Assets  Offline/Online  

    By   customizing   the   reasons   to   set   offline/online   a   user   can   keep   track   of   the   specific  reasons  why  and  how  often  an  asset  is  online  or  offline.    

       This  can  be  used  to  track  why  the  system  is  logged  down  over  time.  

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    Scheduled  Maintenance  

    #13  -‐  Create  Standardized  Checklists  or  SOP’s  using  Task  Groups  By  our  very  nature,  humans  tend  to  forget  things.  Checklists  act  as  an  informational  aid  to  help  counteract  the  limits  in  human  memory  and  attention.  In  Maintenance  Assistant  CMMS,   standardized   checklists,   procedures   or   task   groups,   help   reduce   errors   by  ensuring  consistency  and  completeness  in  carrying  out  a  task.      

       Task  Groups  also  eliminate  the  need  to  input  the  same  information  multiple  times.  They  can  be  used  for:  

    ·∙              PMs  ·∙              Installations  ·∙              Projects  ·∙              De-‐installations  ·∙              Setups  ·∙              Upgrades  

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    You  can  then  pull   these  checklists  directly   into  work  orders  or  scheduled  maintenance  by   clicking   the   double   add   icon   at   the   bottom   of   the   task   pane.   If   additional   tasks  needed   to   be   added   down   the   line,   you   only   need   to   change   the   task   group   and   it  follows  through  to  all  scheduled  maintenance  actions  and  any  new  work  orders  that  are  created.  You  won’t  need  to  change  each  PM  individually.    

    #14  -‐  Automated  Recovery  Checklists  Automated   recovery   checklists   are   used   to   ensure   all   system   checks   are   completed  before  a  system  goes  back  to  production.  This  improves  the  reliability  of  the  system  and  limits   the  amount  of  scrap.  Using  Task  Groups,  you  can  create  recovery  checklists  and  auto  populate  all  work  orders  for  a  particular  asset  category  type.  Simply:    

    1. Create  the  checklist  2. Assign  it  to  an  asset  category  3. Every   time   a   work   order   is   created   for   any   asset   in   that   asset   category,   the  

    checklist  is  auto  populated.        

     

     

    #15  -‐  Obtaining  a  13  Month  View  of  Upcoming  Scheduled  Maintenances  You  can  obtain  a  13  month  view  of  upcoming  scheduled  maintenances  by  click  the  "Next  Trigger  Threshold”.  Note:   this  option   is  only  available  when  you  generate  work  orders  using  a  time  based  scheduled  maintenance  trigger.    

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    #16  -‐  When  to  use  fixed  or  float  Scheduled  Maintenance  Triggers  When   using   a   fixed   scheduled  maintenance   trigger,   the  work   order   is   generated   at   a  fixed   interval   set   by   the   user   that   triggers   irrespective   of   when   the   last   scheduled  maintenance  was  completed.        Advantages:  

    • You  can  easily  tell  how  many  PM's  (preventative  maintenance)  are  missed.  • For  organizations  with  a  large  amounts  of  PM's,  fixed  intervals  helps  you  spread  

    out  PM's  evenly  and  plan  resources.  For  example,  you  could  block  book  a  subset  of  your  technicians  for  X  hours  per  day  to  focus  on  PM's.  

    • Fixed  are  suited  to  shorter  intervals  –  Daily  and  weekly  PM's.    • They  encourage  PM  compliance.   If   technicians  have  the   luxury  of  pushing  PM's  

    out,  they  will  postpone  them  and  focus  on  reactive  repairs.  This  will  kill  your  PM  compliance.  

    • Fixed   intervals   are   used   to   enforce  warranty   requirements.   If   you   don’t   PM   a  piece  of  equipment  as   the  manufacturer   recommended,   they  won’t  stand  over  their  warranty.  

     

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    When  using   a   float   scheduled  maintenance   trigger   the  work  order   interval   set   by   the  user  moves  depending  on  when  the  last  PM  was  created.        Advantages:  

    • Float  PM's  are  ideal  for  PM's  spread  further  apart.  A  few  extra  days  won't  cause  any  major   damage!   Floating   type   intervals   are   ideal   for   low   priority  mundane  PM’s  tasks  that  need  to  be  completed  on  a  regular  basis  but  not  necessarily  on  time.   For   example,   checking   drains   for   any   signs   of   buildups   that   could   cause  blockages.  They  are  also   ideal   for  situations  where   late  PM’s  will  not  affect  the  safety  of  the  equipment  or  personnel  that  operate  it.    

    http://www.maintenanceassistant.com/blog/fixed-‐or-‐floating-‐maintenance-‐schedules/  

     

    #17  -‐  Overlapping  Scheduled  Maintenance  Say  you  have  a  system  with  weekly,  monthly,  quarterly  and  annual  PM’s.  If  you  set  your  weekly  to  “Every  Monday”  and  your  Monthly  to  “1st  of  every  month”,  then  for  most  of  the   year,   those   PM’s  will   not   line   up   as   calendar  months   have   28,   30   or   31   days.   To  ensure  your  PM’s  like  up,  switch  to  the  weekly  trigger  for  all  PM’s  that  you  want  to  line  up.  For  example,  the  monthly  would  be  every  4  weeks,  annual  every  52  weeks  etc.  This  ensures   your   PM’s   all   line   up   on   the   same   day  when   due   and   you’re   only   taking   the  system  down  once  a  week  for  scheduled  maintenance.    

     

     

    #18  -‐  Custom/Seasonal  Schedules  for  PM’s  How  do  you  maintain  a  fleet  of  snow  ploughs  that  operate  during  the  winter,  grounds  maintenance  that  is  only  needed  during  the  summer  or  operations  that  run  Monday  to  Friday?  For  organizations  that  don’t  run  24/7  operations,  you  need  to  create  a  custom  PM  schedule.  For  example,  say  you  run  operations  from  Monday  to  Friday  and  close  for  the  weekend.   You  only  want   your   daily   PM’s   or   inspections   to   happen  on  production  days  so  you  can’t  use  the  daily  trigger.      

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    The  answer  is  to  use  multiple  triggers.  Simply  switch  to  the  weekly  trigger  as  follows:    

         This  means  the  Daily  PM  will  create  a  work  order  is  when  any  of  the  triggers  fire…  which  is  any  day  from  Monday  to  Friday.    For  a  seasonal  business,  you  would  set  multiple  to  annual  triggers,  every  1st  Oct,  1st  Nov,  1st  Dec  etc..      

     #19  -‐  Holiday  Shutdowns  To   prevent   scheduled   maintenance   from   triggering   work   orders   during   holiday  shutdowns   or   periods   when   systems   are   not   running   or   shut   down,   toggle   each  scheduled  maintenance   from   running   to   paused.   This   will   ensure   no   work   is   due   on  systems  when  they  are  powered  down.      

       

    #20  -‐  Emergency  Work  Orders  Triggered  by  Event  Scheduled   Maintenance   can   be   triggered   by   3   methods   -‐   time,   meter   readings   and  events.  Events  are  used  when  something  out  of  the  ordinary  happens.  For  example,  say  

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    your  facility  is  in  an  earthquake  zone.  When  the  facility  is  subject  to  ground  movement,  we  want  to  run  system  checks.  It  is  possible  to  create  a  SM  with  the  earthquake  event  as  a   trigger.   Simply   create   an   asset   event   type   or   the   earthquake   in   settings   -‐>   lookup  tables   section.   Then   create   a   scheduled   maintenance   with   the   corresponding   event  trigger.  When  an  earthquake  hits,  we   log   that  event  and   it   triggers   the   recovery  work  order   with   its   task   checklist.   Other   situations   could   include   temperature   or   vibration  sensor  spikes,  collateral  damage,  flood,  water  damage,  vandalism  etc.      

    #21  -‐  Give  your  Scheduled  Maintenance  Priority  Levels  Prioritize   your   scheduled   maintenance   so   you   can   determine   the   importance   of   the  associated   work   orders.   For   example,   highest   must   be   completed   on   time,   medium  could  be   left  a  few  days  and  maybe   low  could  be  skipped  every  so  often.  The  primary  goal  of  scheduled  maintenance  is  to  prevent  equipment  failure  before  it  actually  occurs  so  we   don’t  want   to   continually   push   PM’s   however,  when   faced  with   an   emergency  breakdown,  medium  or  low  priority  work  orders  could  be  postponed  or  skipped  so  your  technicians  can  focus  on  the  unplanned  breakdown.  This  will  affect  your  PM  compliance  metrics  but  may  be  a  necessary  evil.    

    #22  -‐  Monitor  Equipment  Specifications  with  Scheduled  Maintenance  If   your   organization  monitors   system   specs   such   as   pressure,   temperature,   vibration,  current   etc.   chances   are   you   take   meter   readings   regularly   on   the   system.   Say   your  system  has  a  safe  operating  limit  between  two  pressure  points.  Too  low,  it  can  damage  the  system,  too  high  and   it  can  rupture  air  hoses.   If   these   limits  are  exceeded,  certain  preventive   actions   need   to   happen.   It   is   possible   to   configure   your   scheduled  maintenance  to  create  a  work  order  when  either  the  upper  or  lower  limit  is  breached.    

    1. Create   a   scheduled  maintenance   and   add   the   preventive   actions   to   the   Labor  Tasks  

    2. In   the  Scheduling  tab,  select  “Generate  Work  Order  When  any  of   the   triggers  fire”  

    3. Create  two  triggers  -‐  one  for  the  upper  and  one  for  the  lower  limit  4. The  work  order  will  be  triggered  when  pressure  exceeds  the  upper  or  lower  limit.    

     In  the  following  example,  the  scheduled  maintenance  will  fire  when  the  gas  pressure  is  less  than  60  kPa  or  greater  than  80  kPa.    

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    Work  Orders  

    #23  -‐  Print  all  Work  Orders  Assigned  to  One  User  It  can  be  difficult  to  see  what  users  are  assigned  to  what  work  orders  in  the  work  order  admin  screen.  Using  the  Assigned  Work  Orders  screen,  you  can  view;  track  and  print  all  your  employee's  assigned  work  orders,  quickly,  from  one  location.      

       Simply   select   Assigned  Work   Orders   from   the   Dashboard   and   choose   the   technician.  Click  Print  at  the  top  of  the  list  to  print  all  their  work  orders  for  the  technician  reporting  to  you.  Remember,  they  must  be  report  to  you  to  show  up  here.      

    #24  -‐  Enhanced  Guest  Requests  The   Maintenance   Assistant   CMMS   annual   subscription   comes   with   the   guest   user  requestor  as  standard.  This  is  not  considered  an  additional  user  on  your  system  and  you  are  not  charged   for   it.  The  guest   requestor  user   is   ideal   for  organizations  with  a   large  number  of  people  that  don’t  need  full  access  to  the  CMMS.      For   example,   guest   requestors   could   be   teachers   in   a   school,   nurses   in   a   hospital,  security   at   the   plant,   cleaners   in   the   office   building   etc.   These   types   of   users   don’t  process  work  orders,  however,  every  so  often  they’d  like  to  report  an  issue  that  needs  attention.      By  default,   the  description   is   the  only  compulsory   field,  however,   you  can  make  asset  and   contact   info   required   fields   in   the   CMMS   Settings   -‐   Work   Request   section.   This  means  you’ll  get  all  the   information  you’ll  need  to   identify  the  asset,  what  the  issue  is  and  who  logged  it.    

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    #25  -‐  Collateral  Damage  What   happens   when   an   error   on   one   piece   of   equipment   is   caused   by   another?   For  example,  a  water  leak  from  the  fire  sprinkler  system  drips  onto  another  system  causing  electrical  fault.  You  can  convert  the  work  order  into  a  Multi  Asset  Work  Order  and  add  both  the  affected  asset  and  the  asset  that  caused  the  issue.  That  way,  the  history  of  the  entire  event  is  captured  in  one  work  order  record.  If  the  issue  reoccurs,  the  work  order  shows  what  caused  the  issue  and  what  was  done  to  fix  both  systems.    http://www.maintenanceassistant.com/blog/multi-‐asset-‐work-‐orders/  

     

    #26  -‐  Use  Projects  for  Larger  Jobs  Projects   generally   involve   more   planning   and   execution   than   a   regular   work   order.  When   faced   with   a   major   initiative   such   as   a   system   upgrade,   installation,   de-‐installation,  process  improvement,  optimization  etc.,   it  may  require  more  detail  than  a  standard  work  order.  Projects   can  be   simplified  by   subdividing   them   into  manageable  components  in  terms  of  size,  duration,  and  responsibility.  They  are  considered  “master  work  orders”  and  can  be  made  up  of  multiple  work  orders,  scheduled  maintenance  or  both.    

    1. Work   Orders   –   Adding   work   orders   to   the   project   means   the   work   can   be  completed  in  any  specified  order  when  the  project  is  started.  

    2. Scheduled  projects  –  You  can  use  scheduled  maintenance  to  plan  work  on  each  day  during   the  project.   Say  on   the  20th   the  motor  will   be   rebuilt;   then   simply  create  a   scheduled  maintenance  action   that   triggers  on   the  20th  and  add   it   to  the  project.  

       Projects  are  accessed  under  maintenance  tab.      

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    #27  -‐  Inspection  Rounds  The  primary  goal  of  a  maintenance  inspection  is  to  identify  reliability  issues  that,  if  left  unattended,   could   develop   into   major   fail.   Early   problem   detection   is   crucial   in  preventing  potential  major  issues,  thus  reducing  maintenance  costs.  But  what  happens  when   you   are   performing   inspections   on   a   number   of   different   assets?   How   do   you  handle  this  in  your  CMMS?  You  create  a  scheduled  maintenance  for  each  asset  but  this  is   time   consuming   and   not   an   efficient   use   of   the   software.   Alternatively,   create   one  scheduled   maintenance   with   all   designated   assets   using   a   multi   asset   function.   This  means  the  user  gets  one  work  order  every  time  the  PM  triggers.  For  more  info  on  Multi  Asset  Work  Orders,  see  the  Multi  Asset  Work  Order  blog  post.      http://www.maintenanceassistant.com/blog/multi-‐asset-‐work-‐orders/  

     

    #28  -‐  Meter  Readings  on  Multiple  Assets  Say  you  have  to  record  the  mileage  on  your  fleet  of  vehicles  every  week  or  you  need  to  record   the   production   hours   used   on   your   generators.   There   are   now   three   ways   to  track  meter  readings  on  multiple  assets:    

    1. Using   the   batch   meter-‐reading   shortcut   at   the   bottom   of   the   main   menu   to  record  multiple  meter  readings  at  the  same  time.    

       

    2. Using   Multi   Asset   Scheduled   Maintenance   +   Task   Meter   Readings.   Create   a  scheduled  maintenance  and  add  a  task  to  read  the  meter  reading  on  a  particular  asset.  

     

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    The   advantage   of   using   #2   is   that   the   assigned   technicians   get   automated  reminders  from  the  system  that  the  readings  need  to  be  performed  whereas  #1  relies  on  memory.    

    3. Direct   meter   logging   through   the   Maintenance   Assistant   API.   Using   MA  Monitoring,   the   devices   can   be   connected   directly   to   the   CMMS   so   meter  readings  are  logged  automatically.  See  MA  Monitoring  on  our  website  for  more  information.      http://www.maintenanceassistant.com/control-‐monitoring-‐solutions/    

       

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    Users  and  User  Groups  

    #29  -‐  User  Groups  When   you   assign   a   user   to   a   scheduled   maintenance,   they   will   get   assigned   the  associated  work  order  when  it   is  triggered.  However,  the  work  order  may  be  missed  if  that   person   is   on   holidays   or   leaves   the   organization.   Best   practice   is   to   create   user  groups  for  the  various  departments  in  the  organizations  and  assign  a  user  group  to  each  PM   so   someone   is   always   available   to   pick   it   up   and   complete   the   work.   Another  advantage  of  using  groups  is  if  someone  new  joins  the  organization,  you  can  simply  add  them   to   a   user   group   and   they   will   be   assigned   the   work   orders   for   that   group  automatically.    https://maintenanceassistant.zendesk.com/entries/20952053-‐V5-‐Set-‐Up-‐User-‐Groups  

     

    #30  -‐  Creating  New  User  Groups  When  you  create  a  new  user  group,  the  menu  and  page  permissions  will  be  set  to  zero.  You  must  start  from  scratch.  But  this  can  be  time  consuming  trying  to  figure  out  what  pages  you  need.  A  tip  is  to  copy  over  an  existing  user  groups  that  comes  close  to  what  you  need  rather  than  starting  from  scratch.  You  can  then  rename  the  group  and  add  or  remove  permissions  to  get  the  exact  configuration  you  need.    

    #31  -‐  New  Hires/Employees  When   a   user   completes   work   orders   and   sign   off   the   tasks   as   done,   their   name   is  associated   with   that   work   and   the   digital   sign   off   remains   in   the   CMMS   for   auditing  purposes.  If  a  user  leaves  the  organization,  they  cannot  be  deleted  from  the  CMMS  for  data   integrity   purposes.   To   restrict   their   access   or   remove   them   from   the   active   user  view,  simply  switch  them  from  active  to  inactive  in  their  user  profile.  You  can  then  add  new  users  to  replace  them  and  make  them  active.    

       

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    #32  -‐  Employee  Training  &  Certification  Maintenance  Assistant  CMMS  comes  with  an  employee  training  and  certificate  module  that   tracks   each   employee’s   safety   training   and   skills.   This   enables   those   in   charge  of  maintenance  and  personnel  to  keep  track  of  what  skills  exist  and  what  skills  need  to  be  acquired  at  the  level  of  the  employee  as  well  as  at  the  level  of  the  individual  asset.  That  way  training  and  skill  deficiencies  (certification  and  the  need  for  recertification)  can  be  flagged  and  tracked  and  the  right  person  can  be  chosen  for  the  job.  Managers  received  notifications  for  employee  certifications  that  are  due  to  expire,  automatically  from  the  CMMS,  allowing  them  time  to  retrain  their  staff.  The  training  &  certificate  module  is  an  optional  so  please  contact  [email protected]  if  you’d  like  it  switched  on  for  your  account.    

    #33  -‐  Keep  Everyone  in  the  Loop  Maintenance  Assistant   comes   standard  with   a   report   scheduler   that   can   send   reports  automatically  based  on  predefined  parameters  in  the  CMMS.  Keep  the  plant  supervisor  informed   by   sending   upcoming   scheduled  maintenance   reports   for   the   coming  week.  Scheduled   reports   compile   automatically   and   are   emailed   to   designated   users.  When  defining  parameters,  be  sure  to  use  dynamic  parameters  to  ensure  the  same  data  is  not  sent  out  every  cycle.  Click  on  the  scheduling  tab  of  the  required  report  to  configure  the  automated  sending  schedule.  In  this  example,  we  have  configured  the  scheduler  to  send  the  closed  work  orders  by  “upgrade”  maintenance  type  report  for  the  previous  week.    

     

     

    #34  -‐  Automatically  Notify  Technicians  of  Guest  Requests  on  their  Assets  It   is   possible   to   configure   guest   work   requests   so   they   can   be   automatically   sent   to  assigned   technicians.   This   means   the   technicians   are   notified   about   the   work  immediately  and  can  begin   investigating  without  waiting  for  approval.  Basically,   it  cuts  out  the  need  to  have  someone  review  and  assign  work  requests.  To  do  this,  assign  the  

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    users   to   either   the   assets   they   work   on,   or   to   the   department   they   manage.   This   is  achieved  by:    

    1. Configuring  their  message  settings  to  “All  Assets”;  “Assets   I  am  assigned  to”  or  “Assets  in  the  facilities  that  I  manage”.  

    2. Assigning  them  to  the  designated  assets,  departments,  buildings  etc.    In   the   CMMS   Settings   section,   set   the   default   work   request   status   to   “Assigned”.  Assigned  technicians  will  then  get  notified  when  there  is  a  work  order  on  their  assigned  assets.  Note:  if  this  is  implemented,  the  request  tile  on  the  dashboard  will  always  show  0  as  the  request  work  order  state  has  been  bypassed.    

         

    #35-‐  Deactivate  Users  Who  Have  Left  the  Company  By  deactivating  users  who  have  left  the  company  those  individuals  don’t  count  towards  the  number  of  users  on  your  subscription  plan.    Their  work  history  in  kept  intact  when  deactivated  from  your  MA  CMMS.    Select  the  User  to  be  Deactivated:    

       

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    Press  Active  to  Deactivate  the  User:  

     

     

    #36  -‐  Assign  Equipment  Owners  When  assigning  users  as  equipment  owner  these  individuals  get  notified  for  new  work  orders  and  online/offline  events.    

         

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    Parts  &  Inventory  

    #37  -‐  Avoid  Stock  Outs  -‐  Set  Min  Stock  Levels  A  stock  out  occurs  when  a  part   is  unavailable   form  stores.  Anytime  demand   for   stock  exceeds   supply,   the   chances   of   suffering   a   stock   out   increase   unless   your   inventory  management  processes  react  in  time.    

         To  minimize  the  occurrence  of  stock  outs,  set  minimum  levels  for  stock  in  the  inventory  record.  When   stock   breaches  minimum   levels,   the   system  notifies   the   logistics   group  and  any  other  assigned  users  that  the  part  is  below  minimum  stock  levels.    

    #38  -‐  Another  Reason  to  Add  Minimum  Stock  Levels  to  Supplies/Parts  By  assigning  a  minimum  quantity  to  the  stock  levels  the  personnel  assigned  to  the  parts  will   be  notified  when   stock   levels   fall   below   the  minimum   threshold.   By   selecting   the  business  tab,  filing  out  part  supplier   information  and  checking  off  send  RFQ,  a  request  for  quote  will  automatically  be  sent  to  the  supplier  when  stock  falls  below  the  minimum  threshold  value.    

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    #39  -‐  Start  the  Reordering  Process  Immediately  Stock  Drops  Below  Min  Levels  Maintenance   managers   or   technicians   generally   have   the   ability   to   order   parts   and  supplies  on   the   fly  as   the  need  them.  However,  over  a  certain   threshold,   the   financial  controller   insists   on   3   competing   quotes.   For  more   expensive   parts   and   supplies,   you  can   list  as  many  suppliers  as  you  need   in   the  business  section  of   the  part   record.  This  business   tab   is   intended   to   show   the   list  of   suppliers   that   stock   that  part.  By   filling   in  part  information  and  clicking  the  “send  RFQ”  checkbox,  the  listed  supplier  will  be  sent  a  request   for  quote  the  moment  the  stock  breaches  the  minimum  level.   Invite  suppliers  into  the  bidding  process  the  moment  the  part  needs  to  be  replenished.  This  ensures  the  reordering  process  starts  as  soon  as  the  part  runs  low  in  stock.    

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    #40  -‐  Compare  Stock  in  the  CMMS  to  Stock  on  the  Shelf  No  matter  how  accurate  we  try  to  be,  someone  will  remove  parts  from  stores  and  not  add  them  to  a  work  order.  Every  so  often,  you  may  need  to  perform  a  stock  count   to  reconcile  parts  in  the  CMMS  to  parts  on  the  shelf.  To  get  a  full  list  of  parts  in  the  CMMS,  run   the  parts   inventory  worksheet   report.   You   can   then  print   this   out   to  perform   the  manual  count.  When  parts  need  to  be  updated  in  the  CMMS  to  reflect  any  adjustments,  you  can  update  multiple  parts  at  the  same  time  using  the  batch  stock  update.  

     #41  -‐  Stock  Assigned  to  an  Asset  If  you  assign  parts  or  materials   to  an  asset  record,  those  parts   listed  will  bubble  up  to  the   top   of   the   list   when   creating   a  work   order   for   that   asset.   It   can   save   time  when  searching  through  the  parts  for  that  asset.  Also,  the  asset  will  appear  in  the  log  tab  for  that  part.  If  you  find  a  part  in  stores,  you  can  tell  immediately  what  system  it  is  used  on.  

     

     

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    Miscellaneous  

    #42  -‐  Use  the  Reports  to  Spot  Trends  Use  historical  data  to  identify  equipment  that  breaks  down  frequently.  You  can  also  use  reports   to   identify   the  major   causes  of   equipment  breakdowns.   It  may  be  possible   to  introduce  regular  preventive  maintenance  to  reduce  these  breakdowns  or  there  may  be  a  case  for  replacing  the  system  entirely.    

     

       

    #43  -‐  Customize  the  View  of  Visible  Columns  There  may  be  columns  in  the  MA  view  that  serve  no  purpose  for  your  needs.    You  can  customize  the  view  of  visible  columns  by  selecting  the  “select  visible  columns”  button.    

         

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       From  here  you  can  select  which  columns  are  visible  or  hidden.    

    #44  -‐  Availability  &  Reliability  Analysis  Availability   is   the   probability   of   a   system   functioning   when   needed,   whereas   system  reliability  is  the  probability  that  the  asset  will  be  able  to  execute  a  failure  free  operation  for  a  managed  period  of  time.  Uptime  and  downtime  is  calculated  from  changes  to  the  online/offline   tracker.  When  a  system  is   logged  up  or  down  in  a  work  order  or  on  the  asset  record  itself,  a  timestamp  is   logged  in  the  database.  The  change  in  status  is  then  used   to   calculate   availability   and   reliability.   Availability   and   reliability   can   be   used   in  forecasting  and  planning.  If  you  want  to  calculate  these  metrics,  ensure  your  technicians  use  the  offline  tracker  during  repairs.  For  more  information,  see:    http://www.maintenanceassistant.com/blog/how-‐do-‐maintainability-‐and-‐reliability-‐affect-‐availability/      

       

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    #45  -‐  Create  Lists  in  Excel  Customizing  your  Visible  Columns  Each  list  page  comes  with  an  export  function  at  the  top.  When  this  button  is  clicked,  the  system   will   export   the   list   on   view   to   excel.   To   add   more/less   information   to   excel,  simple  add  or  remove  the  columns  needed  by  clicking  the  visible  columns   icon  on  the  top  right.      

     

       

    The  visible  columns  on  view  in  the  application  determine  data  columns  in  excel.  When  you   click   export   at   the   top   of   the   screen,   the   data   is   converted   to   a   CSV   file   in   your  downloads  folder.    

    #46  -‐  Where  do  you  go  when  you  need  Help?  Maintenance  Assistant  comes  with  inline  training  videos  on  most  screens  or  popups.  To  access,  click  the  video  help  button  and  the  associated  video  will  open  up  in  a  light  box  explaining   how   that   particular   feature   works.   You   can   also   access   Videos,   FAQ’s,  procedures,  ticket  desk  and  the  new  feature  forum  through  the  HELP  link  on  the  bottom  left  hand  side  of  the  app.    

     

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    #47  –  Reports:  Excel  Dumps  When   specific  MA   CMMS   reports   don’t   suit   your   needs   you   can   use   the   Excel   dump  reports  located  in  the  “Reports”  tab.    The  Excel  dump  report  is  converted  into  a  csv.  file  that  can  be  opened  in  Excel.    From  Excel  you  can  organize  the  data  into  the  appropriate  layout.    

           

    #48  -‐  Understanding  Menu  and  Page  Permissions  By   selecting   user   groups   you   have   the   ability   to   customize   what   your   user   groups  manipulate   and   view   in   your   MA   CMMS   account.     When   users   are   assigned   to   user  groups  they  inherit  the  menu  and  page  permissions  that  you  select  for  the  user  groups.      Your  MA  CMMS  software  comes  with  preset  default  menu  and  page  permission  but  you  may   find   it   necessary   to   enable   or   restrict   users   by   checking/unchecking   different  parameters.  For  example  you  may  not  want  the  managers  to  have  a  reporting  capability.  In  this  example  you  would  uncheck  “can  see  reports  top  menu”,  “can  see  Reports  Menu  Item”.    This  would  remove  the  reports  module  from  the  managers  MA  CMMS.    

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    #49  -‐  Delete  Unnecessary  Fields  in  Lookup  Tables      When  using  MA  you  may  find  that  there  are  many  fields  such  as  meter  reading  units  (hr,  l,   rev,   ph   etc.)   that   you   don’t   use.     To   simplify   your   MA   user   experience   you   can  customize  the  fields  by  deleting  or  adding  fields  relevant  to  your  needs.      You  can  do  this  by   selecting   “CMMS   Settings”>   “Lookup   Tables”   and   editing   them   from   there.        

    #50  -‐  Utilize  Your  Mobile  Phone  by  Printing  Asset  Tags  MA   CMMS   creates   unique   PR   codes   for   each   asset.     These   can   be   printed   off   and  attached  to  your  assets.    The  advantage  of  using  the  PR  codes  is  that  users  can  simply  scan  the  PR  code  on  the  asset  and  bring  up  information  and  work  orders  for  the  asset.    https://maintenanceassistant.zendesk.com/entries/39340453-‐V5-‐Print-‐Your-‐Own-‐QR-‐Codes-‐on-‐Different-‐Spec-‐Labels    

                       

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    #51  –  Auto-‐Assign  Guest  Work  Requests  

    To  automatically  assign  guest  work  requests  to  a  user  and  skip  the  assigning  phase  of  a  work  orders   life  cycle,   two  things  must  be   in  place.  First,  set   the  default  work  request  status  to  Assigned.  This  is  done  in  “CMMS  Settings”    >  “Maintenance  And  Work  Order”  >  “Default  Work  Request  Status”.      

       Following  this,  ensure  your  assets  have  assigned  personnel.  Doing  this  ensures  that  any  work   order   created   for   the   asset   will   notify   the   associated   user   and   automatically  assigned  the  work  order.  This  is  done  under  the  “Personnel”  tab  on  the  asset  record.