tiger scramble tiger scramble robot design hannah hoppenstedt josh nelson
TRANSCRIPT
Tiger ScrambleTiger ScrambleRobot Design
Hannah HoppenstedtJosh Nelson
Presentation Outline
• Major Component Connections• Operations• Subsystems and Components
– Requirements
– Component Specifications
• Budget
Major Component Connections
RF Receiver
BS2 BS2p 40BumperSwitch
Servo
MMC
Motor Motor
Communication Ball Control
Brains
Locomotion
Operations
• Find closest ball to goal• Travel to and capture ball• Put ball in goal• Avoid opponent robot
Subsystems and Components
• Microcontrollers• Locomotion
– Motors
– Wheels
• Ball-Control Apparatus• Battery• Chassis
Communication Requirements
• Receive data from vision system– Want to receive every packet– Do not want BS2p40 tied up for 33 ms per
packet
Basic Stamp 2
• Receives info from the vision system
• Sends the data to the BS2p 40 for calculations– At the maximum flow control baud rate of
19.2k, it takes 3.75 ms to send 9 bytes
• BS2 to BS2p Connection (4 I/O pins)– One pin for serial data transfer– One pin for flow control– Two pins for handshaking
AI Requirements
• Calculations on vision system information– Distance– Angle– Integer Comparison
• Interpret commands from Vision System• Execute all functions between packets
– 100 ms between first bits of two consecutive packets
• Memory– 53 Bytes
Basic Stamp 2p 40 AI Requirements
Routine Memory Required (Bytes)
Pick Ball 29
Go To Ball 16
Go To Goal 3
Avoid Opponent 5
TOTAL 53
Control RequirementsComponent Connection
• Sufficient number of I/O pins– Control servo (1)– Bumper switch (1)– Motor Mind C (2)
• Fill registers on MMC to control speed and direction
– BS2 (4)
• Need 8 I/O pins
Basic Stamp 2p 40 AI
Routine Execution Time (µs)
Pick Ball 8,220
Go To Ball 1,150
Return To Goal 1,150
Avoid Opponent 1,138
TOTAL 11,658
Basic Stamp 2p 40 AI
• Connection– Need 8 I/O pins
– BS2p 40-pin module has 32 general purpose I/O pins
• Memory– Need 53 bytes
– BS2p has 128 bytes of scratch pad RAM and 26 bytes of variable RAM
Locomotion Requirements
• Motor Control
• Motors– Motor Mounts
• Wheels– Wheel hubs
Motor Control Requirements
• Generate pulse width modulation– Speed control
• Provide adequate current to motors
Motor Mind C
• Generate pulse width modulation– Duty cycle of PWM varied according to
register value in serial mode
• Includes 2 H-Bridges– Current control
• Connected to each motor with three output lines
Motor Requirements
• Sufficiently low stall current– 1.5 A
• Lightweight
• Speed– 0.5 m/s
• Torque– Minimum 18.08 oz-in
Copal Gearmotor 60:1
Stall Current 1.6 A
Rated Current 400 mA
Weight 0.88 oz
Rated Voltage 6-12 V
Torque 21 oz-in
Motor Mount
• Lexan• Light weight
– 4 grams
• Simple assembly
Wheel Requirements
• Provide adequate ground clearance– Minimum of 2 cm
• Shock absorbent for motors
Lite Flite Wheels
• Foam– Light weight
• 11.3 g each
– Shock Absorbent
• Ground Clearance– 6.35 cm diameter
wheels• 3 cm
Ball-Control Apparatus
• Gripper– Simple design– Detect Ball Capture
• Bumper Switch
– Ball Capture• Servo and armature
Ball-Control Apparatus
• Detect Ball Capture– SPDT Switch
– SL-2NW1
• Ball Capture– Servo and armature
– Futaba Continous Rotation Servo
Battery Requirements
• 12 V – Speed control flexibility
• Withstand 15 minute rounds– 0.3 AH at 12 V
Battery Usage
Component Voltage(V) Current(A) % Usage Power (W)
2 Motors 6 3.2 4% (stall) 0.768
6 1.6 96% (normal) 9.216
BS2p40 5 0.075 100% 0.375
BS2-IC 5 0.04 100% 0.2
Motor Mind C 12 0.03 100% 0.36
Servo 5 0.2 100% 1.2
5 V regulator 7 0.322 100% 2.254
Receiver 5 0.007 100% 0.035
TOTAL 14.4
Capacity = Total Power / 12V * (15 / 60) = 0.3 AH
12-V 500 mAH NiMh Brick AntPack
• 0.5 AH exceeds required 0.3 AH
• Meets 12 V requirement
• Run Time = 25 mins.
Chassis Requirements
• Space availability
• Allow easy access to parts
• Flat black top
• Flat front for ball control apparatus
• Lightweight
• Durable
Expanded PVC
• Weight– 450 g with standoffs
• Weight Limit– 4 kg– Need 750 g
• Easy to design and build a robot out of this material
• Easy to implement multiple decks
Bottom Chassis layer
Battery
Middle Chassis layer
BS2BS2pMMC
ServoReceiver
Bumper Switch
Top Chassis Layer
Budget
Revision 2
Item Quantity Price per Unit ($)
Motors & Mounts 2 30.98
Wheels & Hubs 2 7.35
Motor Mind C 1 55.00
BS2 - IC 1 49.00
BS2p 40 1 89.00
PCB 1 100.00
Chassis 1 9.38
Battery 1 29.00
Gripper 1 12.69
TOTAL 382.40
Conclusion
• Simple design
• Meets requirements– Speed– Microcontroller capabilities– Ball control
• Within budget
Questions or comments?