the future of waste disposal systems -...
TRANSCRIPT
The future of waste disposal systems
The future of waste disposal systems
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DESIGN
SOLUTIONS
PRODUCTION
VILLIGER ENTSORGUNGSSYSTEME AG
SERVICE
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Creating innovations, from good to bet-ter, providing customized, individual and comprehensive solutions.
What began with the idea of a tin press in the garage at home, found its
continuation time and again with new innovations in the years ahead.
Contributing to this, for example, was the first underground disposal
system, the Sub-Vil System, which could be presented to the astonished
experts in 1991.
These were and still are the many innovations “Made in Switzerland”,
which have made the Villiger Entsorgungssysteme AG the absolute pi-
oneer and quality brand in the industry. In Switzerland and throughout
Europe.
The Villiger Entsorgungssysteme AG is an owner-operated family busi-
ness and currently employs around 60 highly motivated employees.
The production site CH-5647 Oberrüti was acquired in1991 and extended
in 2012 with a second, modern factory building.
The Villiger Entsorgungssysteme AG has its own engineering department
that can also implement special-purpose solutions for you. With the
new production plant the company is able to manufacture all production
stages on the premises. Villiger guarantees you first-class quality “Made
in Switzerland”.
Pioneering spirit, commitment and the will to always be one step
ahead with more innovations shape the present and the future of the
Villiger Entsorgungssysteme AG.
We look forward to getting to know you and are eager to know
how we can solve your disposal problems.
Paul Villiger
CEO
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Waste disposal system Sub-Vil with Lugano throw-in column
Clean appearance thanks to retractable container in the ground
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Sub-Vil:The elegant underground system Profile
Clean appearance
Collection volume: 3-5 m³
Very maintenance and user friendly
Reduction of the emptying costs
Low odour and emission
Suitable for collecting:Residual waste, glass, tins, plastic, paper/cardboard, PET, coffee capsules and batteries.
The Sub-Vil underground system proven a thousand
times over offers the possibility of integrating the
waste concept into the environment and of making
this attractive. Furthermore, the user can dispose
of the waste around the clock. Overfilled containers
and uncontrolled build-up of waste are a thing of the
past. Costs for the emptying trips can be reduced
considerably thanks to the centralization of the coll-
ection sites.
The pioneering underground waste disposal con-
cept has proved itself extensively in municipalities
and cities all across Europe. It is well on the way
to replacing conventional waste disposal practices.
Sub-Vil waste disposal system with Lugano 120 throw-in columns
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Sub-Vil underground system
Sub-Vil waste disposal system with Lugano 120 throw-in columns
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Speed-Waste-Lifter crane system while emptying a Sub-Vil waste disposal system with Baléro throw-in column
Arriving at the bottom
The rubbish sacks are piled up at the roadside and
the containers are standing on the pavement full to
the brim. Our pioneering solution for this problem is
the Sub-Vil underground system.
The rubbish is thrown in through stylish columns
and collected in underground containers. Thus, the
rubbish arrives right at the bottom. It is no longer an
eyesore, the pungent smell is reduced and it can be
disposed of at any time.
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In the Norwegian market, the Lugano throw-in column enjoys a high level of accept-
ance. Thanks to its versatile and sturdy construction, it withstands even the most sever
weather conditions easily, and with its simple design can be integrated perfectly into any
environment. Already more than 2000 installed systems speak for themselves. Of those
systems with Lugano underground containers, 80% have an electronic access system
as well as a level measurement system that can be operated with solar panels inde-
pendently of the electricity grid.
Lugano in Norway
Sub-Vil waste disposal system with Lugano 115 throw-in columns
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Our aim is to develop innovative solutions together with the customer and to put our
many years of acquired and proven expertise into practice at any time. Our high-quality
products with an attractive design are proven in daily use and at a surprisingly affordable
price. The positive dynamics of our business have enabled us to attain the market leader-
ship of modern and contemporary disposal systems.
Building rewarding bridges
Sub-Vil waste disposal system with Lugano 65 Top throw-in columns
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Clever collection concept - Better living environment
With an aesthetic design, the underground collection points conquer historical places, inner cities and residential com-
plexes. Architects and landscape planners are delighted to integrate these aesthetically functional waste disposal sys-
tems into their planning. The bring-and-dispose concept provides time-gaining benefits for citizens by enabling pleas-
ant waste disposal at any time.
Sub-Vil waste disposal system with Baléro throw-in column
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Sub-Vil waste disposal system with Baléro throw-in column
Sub-Vil waste disposal system with Baléro throw-in column
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Vilaro
With its extra large throw-in opening (up to 110l), the Vilaro throw-in column provides a high degree of comfort for
the collection of residual waste sacks. The column can be used for collecting all kinds of recyclable materials and
provides an access system and weighing system that enables individual billing.
Marino
In addition to the standard throw-in columns for glass, tins and paper, the Marino throw-in column also offers a unique
safety system with a drum or double-barrelled drum that denies non-authorized persons access to the collection container.
Compatibility with all conventional emptying systems is assured with the Marino throw-in column.
Sub-Vil waste disposal system with Marino throw-in column
Sub-Vil waste disposal system with Vilaro throw-in column
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The Terrano throw-in column offers a compact and sleek design. The high grade outer sheath is available in electro-
polished chromium steel or painted steel. The Terrano column is particularly suitable for the collection of glass,
paper, PET and tins and can be fitted with all conventional emptying systems.
Terrano
Sub-Vil waste disposal system with Terrano throw-in columns
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The Caslano column offers multiple application possibilities for a variety of electronic systems. It can be fitted with
the complete Vident system (incl. solar panel) and is suitable for Lift-o-Mat and Swing-o-Mat. In addition, the column
has a large throw-in opening with a stainless chrome steel lid.
Caslano
Swing-o-Mat waste disposal system with Caslano throw-in column
Rotondo
The Rotondo underground waste disposal system is a modified version of the Sub-Vil system. The difference lies
within the round pavement platform and round containers. The Rotondo can be combined in versatile ways and used
for all kinds of disposal tasks thanks to the flexible modular system.
Rotondo waste disposal system with Baléro throw-in column
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Arriving at the top
The Securomat safety platform seals the concrete
pit automatically while the container is being emp-
tied and ensures the highest level of safety during
the emptying process.
Securomat safety platform after removal of the container
Profile
Seals the concrete pit automatically once the container is removed.
Permanently installed, complete unit
With counterweights made from concrete or steel
Max. load-bearing capacity 170kg
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Rubbish can now be disposed of so elegantly today
Swing-o-Mat waste disposal system with Caslano throw-in column
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The Swing-o-Mat system is also suitable for
smaller crane systems with less lifting pow-
er and height. Since the pavement platform
can be tilted, only the Big-Bag collection sack
or steel container has to be lifted out from
the concrete element. In the throw-in column
of the Swing-o-Mat, electronic installations, such as
access and weighing systems, can be implemented.
All kinds of recyclable materials can be collected
with the Swing-o-Mat waste disposal system.
Swing-o-Mat: The easy-to-han-dle solution for refuse vehicles Profile
Tidy appearance
Collection volume: 3-7 m³
Very maintenance and user friendly
Reduction of emptying costs
Easy-to-handle emptying
Suitable for the collection of: residual waste, glass, tins, plastic, paper/cardboard, coffee capsules and batteries.
Swing-o-Mat waste disposal system with Caslano throw-in column
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The flexible all-rounder amongst the waste disposal systems
Cupola waste disposal system with mushroom system
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Cupola: The flexible all-rounder Profile
Collection volume: 3-6 m³
Reduction of emptying costs
Very maintenance and user friendly
Very sturdy and robust
Low odour and emission
Suitable for the collection of: residual waste, glass, tins, plastic, paper/cardboard and PET
Cupola waste disposal system with mushroom system
The Cupola semi-underground system impresses
through a sturdy design and user-friendly disposal
height. Thanks to the trouble-free operation, it is par-
ticularly suitable for mountainous areas and winter
sports regions even in the case of large quantities of
snow. Cupola is suitable for all kinds of disposal tasks
and is compatible with conventional emptying systems.
The modular system consists of a concrete element, a
steel container or Big-Bag sack and a domed roof with
throw-in slot.
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Because there are more beautiful things to see than huge waste containers
Lift-o-Mat waste disposal system with Baléro throw-in column
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The Lift-o-Mat system is the ideal solution for the
most confined spaces. The existing 4-wheel con-
tainers can be placed elegantly underground using
a hydraulically-driven lift and emptied using a con-
ventional emptying vehicle. Its Lift-o-Mat can be fit-
ted with up to five throw-in columns.
Lift-o-Mat: The flexible system for the most confined spaces Profile
Clean and tidy appearance
Collection volume: max. 5 containers each with a capacity of 1100 litres
Very maintenance and user friendly
Low odour
Top optical solution for conventional waste containers
Suitable for the collection of: residual and bio-waste, paper/cardboard, PET and textiles
Lift-o-Mat waste disposal system with Baléro throw-in column
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Lift-o-Mat waste disposal system with Baléro throw-in column
Lift-o-Mat waste disposal system with Baléro throw-in column
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Lift-o-Mat waste disposal system with Baléro throw-in column
Lift-o-Mat waste disposal system with Baléro throw-in column
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The the giant amongst the waste disposal systems
Quadromat waste disposal system opened for removing the press container
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With the Quadromat system, you can place a com-
mercial press container with up to 20 m³ filling vol-
ume underground. With this impressive lift system,
the costs and CO2 emission can be reduced signifi-
cantly for disposal trips by compressing the waste
in the press container. The Quadromat system is
particularly suitable for larger residential buildings
as well as waste collection points.
Quadromat: The giant Profile
Clean appearance for densely populated regions
Collection volume: 12-20 m³ press container
Significant reduction of emptying costs
Very maintenance and user friendly
Low odour and emission
Suitable for the collection of: residual waste, paper/cardboard
Quadromat waste disposal system with Caslano throw-in column
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Quadromat waste disposal system with Caslano throw-in column
Quadromat waste disposal system with Lugano throw-in column
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Quadromat waste disposal system while changing the press container
Quadromat waste disposal system with Baléro throw-in column
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The time-tested classic in waste disposal
City-Line above ground waste disposal system with glass insertion panels
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The popular City-Line above ground system meets
the diverse requirements of our customers. The
containers can be placed modularly and allow effi-
cient emptying. Furthermore, a City-Line container
is versatile and can be used in all regions. All con-
ventional emptying systems are compatible with the
container.
City-Line: The classic Profile
Modular system
Collection volume: 1.0-5.8m³
Class 1 sound insulation for glass containers
Long product lifetime
Galvanized or painted metal parts
Suitable for the collection of: glass, tins, paper/card-board, PET and textiles.
City-Line above ground waste disposal system with glass insertion panels
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C-Modell: The Pioneer
The sturdy above ground C-Modell system can be
placed modularly and allows efficient emptying.
Furthermore, the C-Modell is versatile and can be
used in all regions. All conventional emptying sys-
tems are compatible with the container.
Profile
Sturdy and durable
Size: 1.5m3 to 4.6m3
Trouble-free emptying by means of half shell bottom
High user and service friendliness
Long product lifetime
A wide range of designs available
Compatible with Villiger tin press
C-Modell above ground waste disposal system with glass insertion panels
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The Industriecontainer is particularly suitable for
the collection of building rubble and commercial
waste. The system has an extremely sturdy design
and impresses by a long product lifetime. All con-
ventional emptying systems are compatible with the
container.
Industriecontainer: The flexible system for large filling volumes Profile
Sturdy and durable
Size: 2.5m3 to 5.8m3
Large throw-in openings
Can be used as a trolley
Throw-in lid can be locked
Industriecontainer above ground waste disposal system with large throw-in flap
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Efficient and exact installation by our team
Installation of a concrete element for the Quadromat
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Our motivated and highly qualified team install your
disposal station within a very short time and with
great precision. Our modern vehicle fleet enables
our team to place the preassembled systems di-
rectly on site. Our own crane vehicle makes it pos-
sible to carry out removal work even within confined
spaces.
Mounting:A professional installation Profile
Professional installation by our own installation team
Our own lorry with 85 metric ton crane
Entire logistics from a single source
Direct delivery of pre-assembled systems
Qualified product training after installation
Moved Sub-Vil systems with Baléro throw-in column
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Moving concrete elements with our own 85 metric ton crane
Inserting a Sub-Vil system container with Baléro throw-in column
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Moving concrete elements with our own 85 metric ton crane
Inserted concrete element in prepared excavation pit with strip foundation
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Long product lifetime thanks to professional maintenance
Cleaning a Baléro throw-in column with high pressure cleaner
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Our installation and service team ensures that
your disposal system is mounted, maintained
and repaired professionally from installation
through to maintenance.
Our modern vehicle fleet guarantees a short inter-
vention time in the event of any possible repair or
maintenance work. Replacement parts for all con-
ventional models are available at any time. We will
gladly advise you personally regarding your cus-
tomized service package.
Services: All from one source Profile
Professional installation by our own installation team
Modern vehicle fleet
Short intervention time and maintenance work
Annual system maintenance possible
Replacement parts for all conventional models are available at any time and deliverable at short notice
Our service vehicle with complete service trailer
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Even a collection point can be intelligent
Caslano throw-in column with Vident access system, weighing system as well as level measurement system
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Vident: Intelligentdisposal management Profile
Access and weighing systems
Level measurement
Colour detection sensors
Management software
Cost optimisation through efficient trip planning
Vident Basic access system
The electronic Vident system allows you to design
your disposal system intelligently. Different throw-
in columns can be fitted with access systems,
weighing systems, level measurement systems or
colour detection sensor systems.
Vident access system
We offer you a simple access system to protect your
disposal station from other waste. With the Vident
Basic access system, access to your disposal sta-
tion can be regulated, managed and integrated into
your building access system easily. A compact sys-
tem that can be operated autonomously thanks to
the integrated battery.
The Vident access system is fitted with a mod-
ern terminal ensuring access control by
means of a personalised RFID card. The sys-
tem communicates online with a server so that
the latest data is always available. Using Vi-
dent access system as a basis, additional op-
tions, such as a Vident weighing system or the
Vident Coloris, can be integrated.
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The system can be operated in two ways:
Volume detection: The Coloris system detects the vol-
ume of the refuse bags by means of a colour code. In
conjunction with the Villiger access system it is possi-
ble to integrate originator-oriented charging without a
weighing scale or volume limitation.
Control function: The Coloris system checks wheth-
er the obligatory refuse bags of their municipality are
used. If a wrong refuse bag is used, this is registered to
the person concerned.
Vident Coloris
Vident weighing system
To ensure independent power supply, we can pro-
vide a solar power system optimally aligned to the
requirements and location.
Solar energy
A Vident weighing system is indispensable to en-
sure originator-oriented charging that is fair. After
the user has logged on using the RFID card and thrown
in his waste, it is weighed and assigned to the corre-
sponding user/household automatically.
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The Vident software offers you a wide range of pos-
sibilities for optimally managing your collection
point and users. For example, the planning of your
disposal trips can be simplified considerably and
thus reduce the costs for disposal trips as well. The
level of the container is measured by a level sensor,
and once the set level is reached, you receive a mes-
sage. With the Vident software you can also control
the level of the plant manually, generate evaluations
and invoices as well as update and manage master
data.
Vident software
Process of the data transmission
1. Measurement 2. Data transmission
4. Selective emptying 3. Displaying the data
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The way to maximum efficiency
Speed-Waste-Lifter and Speed Gripper while emptying a Sub-Vil container
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Profile
Automatic and semiautomatic emptying process
Crane type 1: Reach 2.5t / 7m - 1.7t / 10m
Crane type 2: Reach 1.7t / 7m - 1.2t / 10m
Significant timesaving of the emptying process
Reduction of operating costs
Efficient and material-friendly operational sequences
The driver can calmly follow how the Speed-Waste-Lifter empties the disposal station
The way to maximum efficiency:Speed-Waste-Lifter
All our practical experience has been integrated
uncompromisingly into the new crane system to en-
able the optimization potential of a rational contai-
ner management system. The result is a crane
system that enables fast and automated processes
while additionally protecting the container and in-
creasing the general safety.
The link for automating the container emptying
process is the Speed-Waste-Lifter crane system.
Underground containers are prevented from til-
ting thanks to the tower that runs in parallel to the
container. Since the arm of the crane does not have
to be retracted, the disposal time is reduced signifi-
cantly. The disposal costs are reduced, the drivers’
nerves are spared and the risk of damage to the
container and vehicle is reduced considerably.
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Sub-Vil Cupola
C-Modell
Industriecontainer
City-LineSpeed-Waste-Lifter & Speed GripperThe way to maximum efficiency
Enjoy the benefits of this ingenious integrated system and
empty all containers easily, safely and gently with the mush-
room system.
Nowadays, drivers are subjected to continuous
stress. They have to struggle through constantly in-
creasing traffic, and when operating the crane, any
minor mistakes can have a considerable impact.
wouldn’t it be nice if the crane could take over some
of the work?
We have made this possible with the Speed-Waste-
Lifter. The crane memorises the way to the dis-
posal station automatically or semiautomatically,
depending on requirements, and as soon as you
have positioned the Speed Gripper and removed the
mushroom post, moves back over the container of
the lorry automatically in order to empty the dispos-
al station. When doing so, you can choose whether
it should be unloaded in the first, second or third
areas of the container.
Thus, you can calmly control how the crane empties
the disposal station and then returns it back to its
place. In this way, drivers can save energy and gain
time.
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Speed Gripper
Mobile cleaning unit forWaste container
Waste container
Telescopic jets forinside cleaning
Washing chamber
Tank for waste water (2500l)
Tank with clean water (2500l)
Machine room
Control platform
Profile
Lorry with mounting for cleaning containers
Outside and inside cleaning of the container within 6 minutes
Outside cleaning with washing brushes
Inside cleaning with high pressure telescopic jet
Professional disposal of waste water
Washing brushes
Profile
More safety by means of a locking mechanism
No twisting of the container thanks to clamping device
Efficient and gentle operational sequences
Compatible with all conventional crane systems
Short installation length of just 980mm
The Speed Gripper mounting device allows you
to grip a mushroom mounting system on all
commercial recycling containers up to a total
weight of 3t. Thanks to the controlled gripping,
optimum power transmission as well as align-
ment of the container is possible. They achieve
an optimum level of safety and efficiency. The
Speed Gripper can also be used with a conventional
crane. In conjunction with the Speed-Waste-Lifter,
they are perfectly coordinated with each other for
utilising the potential from both systems in perfect
synergy.
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All process stepsfrom a single source
Many of the component parts that we need for the disposal stations are manufactured in Oberrüti
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Profile
Express Service
Lasering, punching & bevelling
200-ton sheet metal warehouse
Welding
Rounding
Galvanising and coating
Engineering
CAD drawing
Production:From the receipt of the order to the final stage of delivery
From the development of the idea to the final pro-
duct inspection, the Villiger Entsorgungssysteme
AG can offer you all process steps from a single
source.
Our wealth of experience gathered over many ye-
ars as well as our expertise in the metalworking
industry gives us the opportunity to manufacture
everything under one roof. As a result, we are ab-
solutely flexible concerning your requests and are
able to fulfil these quickly, precisely and efficiently.
This work is carried out directly in Oberrüti:
We work with the high-quality TruMatic 6000 punch-laser machine
Lasering Punching Bevelling
Welding Rounding Coating
Galvanising Developing Constructing
CAD drawing mounting Service
A high level of flexibility, compliance with short de-
livery times and the demand for the highest quali-
ty standards together with high innovativeness are
among our strengths.
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To ensure that we can continue to remain at the top level
and offer our customers perfect solutions, we have our
own in-house construction department. This enables us
to respond to changes quickly and flexibly and to continue
developing our existing products.
Profile
Ongoing development of existing products
Planning and implementation of new products
Customer-specific adaptations
Feasibility studies of a product
CAD drawing
Checking and evaluating the technical drawing
Construction
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To keep the delivery time of the ordered disposal stations
as short as possible, we produce a large portion of the
concrete elements directly in Oberrüti. These products are
then prepared ready for delivery. As a result, we are able to
guarantee extremely short assembly times.
Profile
Fast response time in the case of short-term orders
Consistently high concrete quality
Cost-effective production
Custom adjustments possible
Concrete production
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Closer to the customer with our own production
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We mould traineesinto masters
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Our company has been paying great attention to
vocational training for years. The Villiger Ent-
sorgungssysteme AG can offer a total of eight young
people a training vacancy in the following profes-
sions:
Apprenticeships:Giving the youth a future Profile
We currently offer vacancies in the following profes-sions: • Plant and equipment engineer (m/f) EFZ
• Designer (m/f) EFZ
• Mechanical practitioner (m/f) EBA
• Businessman (m/f) EFZ
• Production mechanic (m(f) EFZ
Businessman (m/f) EFZDesigner (m/f) EFZ
Plant and equipment engineer (m/f) EFZ
Business people work in the office of a company.
Their most important tasks include information
processing, communication by email and phone as
well as checking and performing payment transac-
tions.
Designers design and construct component parts
and subassemblies for devices, machines and pro-
duction plants. They develop construction drawings
on the computer and compile technical documents.
Plant and equipment engineers manufacture individu-
al machines from metal as well as entire systems and
plants. They manufacture the component parts and
assemble them. They are often in charge of a product
from the planning stage until the final assembly.
Mechanical practitioner (m/f) EBA
Mechanical practitioners EBA work in mechani-
cal engineering, in metalworking and in plant and
equipment engineering. They perform more simple
tasks in production and know how to handle manu-
al tools, understand technical equipment as well as
measuring and testing instruments.
Production mechanic (m/f) EFZ
Production mechanics work in mechanical-tech-
nical workshops. Here, they process metals, sheet
metals and components. They assemble the com-
ponents into devices, apparatus and machines. For
this purpose they read production documents and
technical drawings
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Many countries already benefit from our disposal stations
Villiger Entsorgungssysteme AGThe vehicle fleet of the Villiger Entsorgungssysteme AG
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“We attach great importance to a sustainable innovation policy that meets the needs of our customers”
Quote Paul Villiger, CEO
Our locations
We have been contributing towards a cleaner envi-
ronment daily for over twenty years.
As a pioneer in the development and production of
disposal system solutions, we focus on the further
development of disposal systems. With more than
50,000 installed systems in Switzerland and inter-
nationally we are one of the leading companies in
our field.
Profile
Villiger Entsorgungssysteme AG I CH - Oberrüti
Villiger Entsorgungssysteme GmbH I DE - Ilsenburg
Villiger Public-Systems I CH - Oberrüti
Production and office space: 5800 m2
Factory area covers 10,000m2
Number of employees: approx. 60 persons
Number of trainees: 8 persons
Year of establishment: 1991
CEO: Paul Villiger
Sales and Production
Villiger Entsorgungssysteme AGBahnhofstrasse 13CH - 5647 Oberrüti
Tel. +41 (0)41 784 23 23Fax +41 (0)41 784 23 33
Crane & support systems
Villiger Public-SystemsBahnhofstrasse 13CH - 5647 Oberrüti
Tel. +41 (0)41 788 07 10Fax +41 (0)41 788 07 18
Sales
Villiger Entsorgungssysteme GmbHBuchbergstrasse 17DE- 38871 Ilsenburg
Tel: +49 39 45 280 90 85 Fax: +49 39 45 28 98 55
Lenzburg
Aarau
Zürich
Zug
Luzern
Muri
Oberrüti
WohlenOltenHannover
Braunschweig
Magdeburg
Bernburg
Leipzig
Ilsenburg
Holle
Göttingen Sangerhausen
Villiger Entsorgungssysteme AG I Bahnhofstrasse 13 I CH - 5647 OberrütiTel. +41 (0)41 784 23 23 I [email protected] I www.villiger.com
The future of waste disposal systems