the digital twin€¦ · the digital twin – added value and benefits of digitalization 14/03/2018...

The Digital Twin – added value and benefits of Digitalization 14/03/2018 ACHEMA Fachpressetag 2018

Jan Rougoor Process Industries and Drives, Siemens AG

siemens.com/chemicals Unrestricted © Siemens AG 2018

Unrestricted © Siemens AG 2018 14.03.2018 Jan Rougoor / Siemens AG

Megatrends and technological trends are driving the transformation of the Process Industry

Megatrends and challenges Technology Trends

Regulations

Resource availability

Changing and new markets

Operational efficiency

Demographic and society structure

Environment

Adapting to Disruptive Technologies

Real-time Data Analysis in Chemical Processing

Digital Revolution Integrated Lifecycle


Siemens drives the Digital Enterprise for Process Industries

Digital Twin & Simulation

Recipe, feedstock quality, …

Process & plant

documen-tation

Real Plant

Integrated Operations & Services

Digitally enhanced products

Secure Connectivity

Maintenance

Cloud platform and operating system Asset Performance Management

Integrated Engineering

(2D/3D) & commissioning

Data analytics

Product design Process & plant design

Engineering & commissioning Operation Service 1 2 3 4 5

VIRTUAL WORLD

REAL WORLD


The Digital Twin for Process Plants

Digital Twin Operate & Maintain

Digital Twin Concept & FEED Configurators for fast,

best practice designs

Service and maintenance data for asset management

Analytics for operations and maintenance optimization

Detailed design data

Digital Twin Design & Build

Digital fabrication, virtual commissioning

Real time and historical asset generated data

Process simulation for concept selection

Integrated EICT, designed for remote operations

Learning algorithms

Process data

Telecoms

Equipment data sheets Electrical

Instrumentation

Automation System

Fire & Gas P&IDs

Isometrics

3D drawings

Data Hub Safety System


Building and operating a process plant : from the traditional approach to the future solution

Past : Document Handover Present : Data Handover

Future : Data access handover

Yesterday Today Tomorrow


Brownfield Enablement Approach

Brownfield Enablement and Asset Integrity Management Three Steps to Improve Operation Efficiency and Reduce Operation Cost

Document and data from different data sources

Unstructured and unreliable Engineering Data

Data inconsistency

Consolidate and validate the data in structured

way

Brownfield challenge today

Benefits Reduce the cost of operation by reducing the time searching for information and improving data consistency Reduce the cost of plant modernization by automatic, fast building up a data warehouse with brownfield data Process safety management enhancements due to higher visibility of reliable engineering data

One common asset data portal

Capture 1D, 2D and 3D data from

different data sources


Applications on the way to the Digital Enterprise

• Data analysis Asset diagnosis • Health monitoring • Predictive maintenance

• Specific applications for certain asset groups

• Harmonized Look and Feel • Covers assets from multiple

manufacturers

• Data acquisition via field sensors and plant network

• Secure data storage • Worldwide access to all plants

and locations

User

Services and Applications

Plants worldwide

IIoT platform

MindApps

MindApp Fleet-manager

Build your own Dashboard

3rd Party

OEM App

Analytics App

Process Industry Apps

Valve Monitoring

DCS Health Monitoring

Pump Monitoring

Control Perfor-mance Analytics

Drive Train Analytics

Etc….

Asset and Process Performance

MindSphere


Digitalization Maturity Assessment – A first step in the digital transformation

Customer-centric approach • Top-down • Holistic and multi-disciplinary

Assessment of the whole value chain • From Product Design to Services

Industry-specific approach Addressing the challenges and the states of the art in the industry

Your benefits • Overview of your company digital maturity • Benchmark based on industry data • Easy access to dedicated consulting


Developing a digital roadmap via a collaborative approach to make your company more competitive

Product, automation and integrated solutions know-how

Industry leading software and data analytics

Thank you for your attention !

the digital twin€¦ · the digital twin – added value and benefits of digitalization 14/03/2018...

Documents