technoform bautec technoform bautec technoform bautec 4 • challenges that we at technoform bautec...

TECHNOFORM BAUTEC

Standard profiles 2012

3

TECHNOFORM BAUTECTECHNOFORM BAUTEC

2

• TB Systems evolution 4

• Thermal Break development 5

• Product innovation 6

• Service & Efficiency 7

• Standard profiles

9 \ 10 \ 12 \ 13.4 \ 13.5 \ 14 mm 8

14.3 \ 14.6 \ 14.8 mm 9

15 \ 16 \ 16.5 \ 17 mm 10

17.8 \ 18 \ 18.6 \ 19 mm 11

20 \ 20.6 \ 21 \ 22 \ 23 mm 12

24 mm 13

24.8 \ 25 \ 25.3 \ 25.5 \ 26 mm 14

27 \ 27.5 \ 28 \ 29 \ 30 mm 15

31 \ 32 \ 34 \ 34.8 \ 35 mm 16

35.3 \ 36 \ 37 \ 38 \ 39 \ 40 \ 42 \ 44 \ 46 \ 48 \ 50 \ 54 mm 17

Operating Rods \ Anti Bi-Metal \ Hidden Sash \ Specials \ Curtain wall spacers 18

Profiles for sliding doors 19

• Handling instructions 20

• Material Data sheet 22

• 2012 Trade Shows & Cooperation 23

• Your sales partner on site 24

• It specializes in the redevelopment of products. Around the world, we consider all the conceivable applications which could potentially be implemented based on high-precision thermoplastic profiles and hybrid profiles.The resulting product and market innovations are implemented by the Technoform Group either based on customer orders or within the company itself.

Globally networked engineering enables production to be perfectly tailored to the customer‘s needs, whether for small or large production runs.

• It specializes in the development and manufacture of high-precision polyamide insulation profiles as well as special solutions for aluminum windows, doors, and facades.

Technoform Bautec is a world leader in its field.

• It specializes in the development and manufacture of thermal insulation components for frames for insulating glass. Hybrid plastic spacers with metal for extremely firm non-gas-permeable connections form the basis for top heat resistance for insulating glass.

Technoform Glass Insulation is a world leader in its field.

The Technoform Group has been a renowned producer in the field of plastic extrusion for many years now and has numerous production and sales locations around the globe. Specialised subsidiaries include:

• The holding is responsible for the strategic management and alignment of the group and the formation of Technoform brands. It advises and supports the Technoform companies in their entrepreneurial leadership and guarantees their appropiate financial provision.

We unite people with ideas Contents

5


4

• Challenges that we at Technoform Bautec have been taking on successfully for over 30 years. As a skilled consulting partner it is our aim to continue developing optimum solutions for thermal insulation in aluminium windows, doors and facades together with our customers.

• From straightforward insulating profiles to a complex insulating zone. Ever increasing requirements and cutting-edge developments pose challenges to our customers on a regular basis.

• 24 mm systemsThe systems got bigger due to the needs of the laws imposed by governments in all the countries following the Kyoto Protocol.

• 34 mm systems and TGI Warm EdgeThe systems keep evolving and new solutions have to be added. TGI warm spacer, located in between the glass, help to improve efficiency.

• Package Solutions and TGI Warm EdgeBetter isolation requires more stable systems. The grid in Package ensures better stability and thermal values.(See more about Package Solution on page 6)

3D designTechnoform Bautec




• Advanced efficiencyThe best systems in the market at the moment, use foam and Package to reduce the Uw value.

Width <—> Uw evolution (by year)

Customer Reference Catalogue

• 14.8 mm systems Thermal Break simple profile for optimum efficiency in moderate climates too. 14,8 mm strips in a single glass system.

From 14.8 systems to Passive House solutions

TB Systems evolution

Source: Technoform Bautec

Thermal Break development

• This book aims to illustrate what our customers have developed so far and implemented into serial products with the help of Technoform Bautec and our products.


7


6

Product innovation

• Anti Bi-MetalProblem. In dark metalwork (overall the sliding ones) there is a bigger risk that the difference in temperatures between the outside and inside profiles, ends up in warping of the outer one.Solution. The anti bi-metal solution allows this expansion of the outside profile avoiding warping and letting the window open and close.

• Profiles made of bio-based materialSustainable use of resources and environmentally friendly products is rapidly becoming more and more important. In detailed research, Technoform Bautec successfully tested the processability of three different types of bio-based polyamides. Prototypes are available for our customers, the release of the bio-based materials is in progress.

• DrainingProblem. The French regulation NF P24-301 specifies that there should be an evacuation both for water filtering through the profiles as well as that coming from condensation.Solution. Water draining profiles mean the fabricator does not need to drill the crosspiece offering our customers the possibility to add value to the product they sell.

• Adhesive FilmsProblem. In some cases, coating of the polyamide profiles can be challenging.Solution. In order to avoid a poor lock, we offer adhesive films which are applied to the polyamide profiles and can be removed after painting. Hence, the polyamide profiles remains completely black, thus improving the final look of the window.

We are constantly looking for innovative solutions to solve your problems:

Real photoTechnoform Bautec





• Package SolutionProblem. Big systems with thermal break over 40 mm tend to be more instable and suffer greater heat loss due to the size of the chambers.Solution. The package solution is a geometrical chamber strip, similar to a net, which assembles standard strips to obtain more stability and better thermal isolation.

Service & Efficiency

Service CenterConsulting & SupportTesting and consulting for thermal behavior, mechanics and processing of assembled profiles

and insulating strips to support you during the design process, in events of non-conformance etc.

• Training sessions about: • Assembling of (window and curtain wall) profile • Product tests • Properties of PA66 GF25• Material release process• Prototyping• Consulting concerning extrusion and confection ability of PA66 GF25 and its properties as a strip

Accredited testingaccording to DIN ISO/IEC 17025:2005

• Determination of the mechanical performance of metal profiles with thermal barrier according to EN 14024

• Transversal tensile strength (EN 14024, Chapter. 5.3) • Shear strength (DIN EN 14024, Chapter. 5.4) • Elasticity constant (DIN EN 14024, Chapter. 5.4) • Deformation after aging method 1 (EN 14024, Chapter. 5.5.2)

and determination of characteristic values (EN 14024, Chapter. 5.6)

• Determination of the heat transition coefficient by hotbox according toEN ISO 12567-1 and DIN EN 12412-2

• Determination of Uf value according to DIN EN 12412-2 • Determination of Ust value (Uw) according to DIN EN ISO 12567-1

Other tests and services• Preparation of specimens with own rolling-in equipment• Uf calculation with Bisco and WinIso• Ief calculation with Software WinVor• Stereo microscopy with photo documentation• Dimensional check• Determination of material properties like tensile strength, Young’s modulus, impact strength,

shoreD hardness.• Organization of external tests such as: • Determination of shear modulus • Differential Scanning Calorimetry (DSC) • Determination of heat conductivity (λ-value) • Determination of glass fibre length distribution • Scanning electron microscope (SEM) • Surface treatments (powder coating/anodization) • Coating simulation

Certifications

• EuropeTÜV Certification according toISO 9001:2008

• BelgiumSECO Certification

• ChinaIQNet Certification

• RussiaGostCertification

Standard profiles

9


8

scale 1:2

000000 article number000000 new article

* article production outside the EU # head not compatible to Standard Groove

5.65

6.00

6.00

1.20

6.96

11.8

56.

456.

255.

856.

451.80

1.80

16.5

0

14.00

4.40

1.20

14.38

4.40

4.70

979200

969505

249100254000

948700

948600

913700

233200

235300

217100

202400

202300

240200#

977500

259700*

926900 · 975300 926941*

204600#

269800#

244800

209900

241300*

958241

328100

282000

405400*

246900

247000 259600*

951559 · 943300

933900 · 951459

268200

263400*

223900

980600

355700*

313000*

259900*#

919200 · 951159919241*

1.40 13

.00

1.20

11.1

51.80

1.80

1.60

6.40

6.00

11.1

515

.00

14.2

56.40

10.20

931000 · 951659

203900

221900 · 306400*

208500

952100 · 962059

937600

259500*

953241*

221400

237600

279000

378600*

280600

271500

300800

273500

320100*

257100

270300

289700

937700

961559

987400

6.20

14.9

06.00

6.00

6.00

6.00

5.90

11.8

010

.50

14.80

1.60

6.00

926800 · 975800 · 948500

925500

961459

941600 · 951859

216800

271800

924300 · 945500 · 951259914341* · 955541*

201000

931100 · 951759

1.80

1.60

12.3

514

.80

12.3

512

.35

1.20

1.60

1.80

15.8

014

.80

299000*

977000

335600#

7.60

6.40

11.10

4.05

246700

11.05

12.2

213

.84

12.2

011.00

12.0

011

.10

11.0

011

.05

11.0

514

.60

1.80

1.80

1.60

5.90

5.98

12.60

5.90

14.28

1.80

14.8 mm14.8 mm14.8 mm14.8 mm14.8 mm14.8 mm14.8 mm14.8 mm14.8 mm14.8 mm14.8 mm14.8 mm14.6 mm14.6 mm14.6 mm14.6 mm14.6 mm14.6 mm14.6 mm14.6 mm14.6 mm14.6 mm14.6 mm14.6 mm14.3 mm14.3 mm14.3 mm14.3 mm14.3 mm14.3 mm14.3 mm14.3 mm14.3 mm14.3 mm14.3 mm14.3 mm14 mm14 mm14 mm14 mm14 mm14 mm14 mm14 mm14 mm14 mm14 mm14 mm13.5 mm13.5 mm13.5 mm13.5 mm13.5 mm13.5 mm13.5 mm13.5 mm13.5 mm13.5 mm13.5 mm13.5 mm13.4 mm13.4 mm13.4 mm13.4 mm13.4 mm13.4 mm13.4 mm13.4 mm13.4 mm13.4 mm13.4 mm13.4 mm10 mm10 mm10 mm10 mm10 mm10 mm10 mm10 mm10 mm10 mm10 mm10 mm 12 mm12 mm12 mm12 mm12 mm12 mm12 mm12 mm12 mm12 mm12 mm12 mm9 mm9 mm9 mm9 mm9 mm9 mm9 mm9 mm9 mm9 mm9 mm9 mm

Standard profiles

11


10

scale 1:2



276000

952459

979300

250800

330500

332700*

6.00

11.8

56.

406.

4011

.40

7.50

17 mm17 mm17 mm17 mm17 mm17 mm17 mm17 mm17 mm17 mm17 mm17 mm16 mm16 mm16 mm16 mm16 mm16 mm16 mm16 mm16 mm16 mm16 mm16 mm 16.5 mm16.5 mm16.5 mm16.5 mm16.5 mm16.5 mm16.5 mm16.5 mm16.5 mm16.5 mm16.5 mm16.5 mm

962159#

973500

232900 · 265800

912000 · 256700*

951359 · 955900 951341*

962259#

345800#

970559

973600

942100

976100 · 925100*

265900

941800

221000

277200

961859

963900

203200#

219900

253100*

270000

940800 · 976000

214400

221100

227500

270100

940300

945900 · 981700

961959

977600

977900

277600*#

977400 286600*#229400#

952200#

910300

15 mm15 mm15 mm15 mm15 mm15 mm15 mm15 mm15 mm15 mm15 mm15 mm

15.10

1.20

15.10

6.00

6.50

6.45

5.79

6.49

3.90

6.00

5.90

6.00

6.45

11.65

9.70

10.50

9.70

11.9

013

.45

13.4

512

.40

12.4

012

.20

8.27

1.80

10.5

0

6.70

1.80

5.00

2.50

12.40

4.05

1.70

3.90

1.80

1.80

1.20

1.80

1.80

13.9

5

3.90

12.4

015

.10

12.3

0

4.05

1.20

18 mm18 mm18 mm18 mm18 mm18 mm18 mm18 mm18 mm18 mm18 mm18 mm 18.6 mm18.6 mm18.6 mm18.6 mm18.6 mm18.6 mm18.6 mm18.6 mm18.6 mm18.6 mm18.6 mm18.6 mm 19 mm19 mm19 mm19 mm19 mm19 mm19 mm19 mm19 mm19 mm19 mm19 mm17.8 mm17.8 mm17.8 mm17.8 mm17.8 mm17.8 mm17.8 mm17.8 mm17.8 mm17.8 mm17.8 mm17.8 mm

912800912841* · 251500*

360500*

325300

330400

908300

955100

221200

233800

249200

964000

955000

224100

270200

261200*

267100

290600

276900

210900

273300

912100 · 912159

944300

279200*

276800

324600

316700

316900357400*

277000

235400

955200

322100*

955300

248300

343900

6.65

12.40

1.80

6.00

1.80

6.00

6.00

5.79

6.00

6.00

15.2

513

.50

12.2

06.00

6.00

15.60

15.2

514

.07

10.9

510

.70

11.16

11.05

6.40

7.20

11.20

1.70

1.60

1.80

2.00

1.60

1.80

14.8

011

.05

14.80

977700

279300*

6.20

6.00

283400*

226300

12.9

712

.97

Standard profiles

13


12

scale 1:2




22 mm22 mm22 mm22 mm22 mm22 mm22 mm22 mm22 mm22 mm22 mm22 mm20 mm20 mm20 mm20 mm20 mm20 mm20 mm20 mm20 mm20 mm20 mm20 mm

15.9

014

.50

5.90

4.05

5.90

4.05

13.43

12.50

12.5

36.

0011

.10

4.20

6.00

2.00

1.80

11.2

02.00

13.1

012

.35

2.30

11.85


350300

360800

355000

246300*

271400*

925200

975700

956059

957500

954800

269000*

235100

268000

294100

976700

940400

203100#

956159

228200

223700

961759 · 933100

279600*

919300 · 975900 307300*

979500

220300

936800 · 975400

987200

330600

358900

300400

256800

231800

251800

273400

969959 · 969959*

359800

228800

969859 · 969859*

969759 · 969759*

214000

984300

214800

224600

291100

253600

231900

268100

927200 279700*965159#

964559#

294200

964300

322000

979900

224000

285700*

962659 · 251600*

390900

241700#

360900

399200

10.50

14.19

12.10

1.20

2.00

1.60

3.90

1.80

2.00

13.0

015

.00

14.8

0

24

15.8

7

4.20

5.70

4.30

6.00

6.00

6.00

1.80

6.00

6.45

6.49

3.90

12.4

011

.80

15.20

14.5

5

13.4

515

.00

12.1

012

.35

15.0

014

.80

6.20

6.10

6.10

6.20

6.20

6.00

6.00

7.7511

.65

15.0

16.

2011

.40

7.10

10.7

0

14.5

018

.80

16.9

0

11.2

0

6.00

11.6

5

16.80

12.2

011

.40

12.4

014

.00

15.0

012

.40

12.4

011

.45

4.2

12.45

10.70

12.50

2.20

1.80

1.90

2.00

14.0

514

.05

6.00

6.00

12.3

55.80

6.00

282600#

283000#

202200

229900*

242900

228100

257300*

908400

978700

271300*

269700

966605

243000

254100

286700

245900

977200

245800

389600 · 388200*

387200*

933200

266800* · 279400*960541*

234700

912500 · 957600

945800

269100*

320400

361000* 413800

413700

15.00

400800

415100

404000*

418200

403900*

13.50

12.70

10.90

11.20

6.00

10.4

07.40

12.20

283600

330700

228900

924900

306700

297800*

964100

271200

325500

11.00

11.0

011

.08

11.6

511

.20

11.20

1.80


357500*

20.6 mm20.6 mm20.6 mm20.6 mm20.6 mm20.6 mm20.6 mm20.6 mm20.6 mm20.6 mm20.6 mm20.6 mm

1.80

4.50

15.7

5

4.50

221500#

221600#271100

228700

957400

218500

966500

964200

14.60

13.7

015

.35

17.5

016

.00

15.0

0

6.00

6.00

6.00

6.00

6.00

6.00

942600

279500*

271000

296200

941700

976600

6.10

6.00

6.00

6.00

957300

246500

260700*

277400

Standard profiles

15


14

scale 1:2



14.8

012

.35

6.00

12.3

511

.05

11.1

511

.10

2.00

2.00

5.60

5.60

6.00

6.00

2.006.00

12.50

10.90

7.35

8.80

20.8

39.

20

2.00

1.80

6.00

5.60

6.00

12.7

014

.00

11.0

0

4.85

3.05

24.8 mm24.8 mm24.8 mm24.8 mm24.8 mm24.8 mm24.8 mm24.8 mm24.8 mm24.8 mm24.8 mm24.8 mm 25.3 mm25.3 mm25.3 mm25.3 mm25.3 mm25.3 mm25.3 mm25.3 mm25.3 mm25.3 mm25.3 mm25.3 mm 25.5 mm25.5 mm25.5 mm25.5 mm25.5 mm25.5 mm25.5 mm25.5 mm25.5 mm25.5 mm25.5 mm25.5 mm 26 mm26 mm26 mm26 mm26 mm26 mm26 mm26 mm26 mm26 mm26 mm26 mm25 mm25 mm25 mm25 mm25 mm25 mm25 mm25 mm25 mm25 mm25 mm25 mm

304500

260600

289300#

978800

321800

978900

264100

246100

215600

215700

214300

265000

282100

246000

933300

979400

950159

946700

249500

329600*

329700*

329800*

220400

300900

321100

357700

259300

212600

254800910400

2.00

908500



28 mm28 mm28 mm28 mm28 mm28 mm28 mm28 mm28 mm28 mm28 mm28 mm 30 mm30 mm30 mm30 mm30 mm30 mm30 mm30 mm30 mm30 mm30 mm30 mm

932000

271900*

253900

253800

948400

222500

927700

223500

214700

321300

280900

354400

319600

280800

942700

219500

220800

246200

908600

273800

324100#

279800*

282300

947400

312000

282400

241200

277100*#

225500

8.90

286800

286900

321500

326800

271600

975100*

242100

229100

261900

7.75

17.0

015

.61

11.48

6.50

6.10

9.20

6.40

18.0

0

6.00

10.6

06.

0013

.70

6.00

9.30

11.0

016

.80

13.0

0

9.00

16.80

6.00

2.00

1.90

1.80

2.30

6.00

6.00

6.00

1.70

4.85

3.05

355400


404600

5.80

13.20

11.60

2.00

2.30

2.30

6.20

6.00

6.00

11.6

420

.60

Standard profiles

17


16

scale 1:2



5.80

6.00

6.00

11.4

014

.60

15.61

21.8

527.40

5.90

2.20

2.00

5.60

6.00

6.00

6.20

10.66

7.50

11.0

011

.63

12.20

14.3

5


7.50

6.10

10.55

20.60

14.10

24.00

11.0

513

.84

11.45

6.45

6.20

12.0

0

35 mm35 mm35 mm35 mm35 mm35 mm35 mm35 mm35 mm35 mm35 mm35 mm32 mm32 mm32 mm32 mm32 mm32 mm32 mm32 mm32 mm32 mm32 mm32 mm 34 mm34 mm34 mm34 mm34 mm34 mm34 mm34 mm34 mm34 mm34 mm34 mm

6.00

9.35


300700

300600

268400

935100

949200

260900

269200

321700

986300

265600

986200

265400

218400

265500

258800

240800

279900*

239300

256100

303700

939700 378200

371800

259800*

256300

256200

256000

273900

216100 · 289100

218100

355800*

215500

268300 337700

358700

384200

13.41

367900*

6.00

35.3 mm35.3 mm35.3 mm35.3 mm35.3 mm35.3 mm35.3 mm35.3 mm35.3 mm35.3 mm35.3 mm35.3 mm 39 mm39 mm39 mm39 mm39 mm39 mm39 mm39 mm39 mm39 mm39 mm39 mm 40 mm40 mm40 mm40 mm40 mm40 mm40 mm40 mm40 mm40 mm40 mm40 mm 50 mm50 mm50 mm50 mm50 mm50 mm50 mm50 mm50 mm50 mm50 mm50 mm37 mm37 mm37 mm37 mm37 mm37 mm37 mm37 mm37 mm37 mm37 mm37 mm




13.20

5.90

10.20

13.80

14.70

10.20

1.80

6.20

2.00

2.00

5.80

5.90

9.65


6.92

352100394600*

394400*

394500*

983400

201300 327800

266700*

219300

357900

340000

340300

340100

340200

368500

357800

287800

363700

335900*392400

6.10

6.20

14.10

6.07

11.46

8.85

412200

418400

377100

11.00

16.00

11.40

412100*

412000*

419400

419600

419500

418500

382100

418700

418600

418800

418900

16.75

21.85

6.20

20.90

16.95

10.95

6.30

13.7

011

.20

330000*

330100*

329900*

6.07

6.07


6.00

365800


6.10

200100

9.65

6.10

6.10


2.00

286300

Standard profiles

19


18

scale 1:2



Operating RodsOperating RodsOperating RodsOperating RodsOperating RodsOperating RodsOperating RodsOperating RodsOperating RodsOperating RodsOperating RodsOperating RodsOperating RodsOperating RodsOperating RodsOperating RodsOperating RodsOperating Rods Anti Bi-MetalAnti Bi-MetalAnti Bi-MetalAnti Bi-MetalAnti Bi-MetalAnti Bi-MetalAnti Bi-MetalAnti Bi-MetalAnti Bi-MetalAnti Bi-MetalAnti Bi-MetalAnti Bi-MetalAnti Bi-MetalAnti Bi-MetalAnti Bi-Metal Hidden SashHidden SashHidden SashHidden SashHidden SashHidden SashHidden SashHidden SashHidden SashHidden SashHidden SashHidden SashHidden SashHidden SashHidden Sash SpecialsSpecialsSpecialsSpecialsSpecialsSpecialsSpecialsSpecialsSpecialsSpecialsSpecialsSpecialsSpecialsSpecialsSpecialsSpecialsSpecialsSpecials Curtain wall spacersCurtain wall spacersCurtain wall spacersCurtain wall spacersCurtain wall spacersCurtain wall spacersCurtain wall spacersCurtain wall spacersCurtain wall spacersCurtain wall spacersCurtain wall spacersCurtain wall spacersCurtain wall spacersCurtain wall spacersCurtain wall spacersCurtain wall spacersCurtain wall spacersCurtain wall spacers

346000

375400

289400*

10.90

29.70

23.47

10.77

254500

17.80

58.60

311300

10.70

43.60

200500#

17.80

58.60

389900

12.95

43.60

979600#

9.50

37.50

343200

12.20

27.70

248100

11.51

33.70

244900

Profiles for sliding doorsProfiles for sliding doorsProfiles for sliding doorsProfiles for sliding doorsProfiles for sliding doorsProfiles for sliding doorsProfiles for sliding doorsProfiles for sliding doorsProfiles for sliding doorsProfiles for sliding doorsProfiles for sliding doorsProfiles for sliding doorsProfiles for sliding doorsProfiles for sliding doorsProfiles for sliding doorsProfiles for sliding doorsProfiles for sliding doorsProfiles for sliding doors

218000

224500

7.00

22.70

254700

4.80

20.50

263800

12.50

18.80

19.0

0

16.00

16.0

0

242400 959000

344400

14.08

26.40

15.50

10.00

15.3

8

11.5

8

23.00

16.00

20.00

248800* 959100

10.00

15.0

0

18.0

0

27.00

16.00

24.00

280100 959200

234800317100

22.00

6.10

4.10

19.50

19.00

24.00

18.90

11.00

15.00

25.00

218200 341700

222400 212100370000

6.10

20.00

15.4

8

21.00

19.20

12.00

13.50

16.70

14.00

9.80

310000217300

254400339900

24.00

6.10 21.80

21.10

21.50

14.00

17.50

38.50

22.70

18.50

242300* 34180039.50

14.00

35.50

7.00

17.70

224400 200600317000

18.60

6.10

26.0

0

30.00

7.705.00

9.80

35.00

38.30

12.40

212500 309900

4.50

19.50

339000

30.00

6.10

387500

6.10

26.00

419900

6.10

34.00

316200

25.00

6.10

19.00

31.80

385200

32.00

8.50

306200#

19.50

18.00

354300

15.00

173400

371900

10.74

39.17

384300

17.20

48.40

37.00

18.00

173600

19.20

23.00

306300

10.83

13.00

977100

14.00

933000

385100

10.20

18.00

9.60

40.80

32.00

28.60

229000

29.50

14.25

272700

26.30

28.00

232600

7.00

28.00

255300

6.90

30.00

245000

13.37

30.00

263000

380600*

11.00

12.20

4.60

19.50

419000

8.50

32.00

21


20

Gebrauchs-anweisung

Conseilsd’utilisation

Storage of Insulating Strips made of PA 66

Insulating strips made of polyamide are initially dry but absorb moisture from the environment in the course of time after manufacture. The rate and level of moisture absorption depend on the following factors:

• ambient humidity• ambient temperature• storage period

In the summer months, when the temperature and relative humidity in warehouses are higher than usual, the insulating strips absorb more moisture than in the remaining seasons, even when stored properly for brief periods. During storage under dry conditions, the equilibrium moisture content is lower, approx. 2%. Due to this moisture absorption the mechanical properties of the strips change.

We therefore recommend storing the profiles in a covered area with an ideal temperature range of 15–20 °C.

During extended storage periods, the strips change shape according to storage conditions. If the strips are stacked on pallets which are shorter than the strip length (e.g. 6,500 mm strips on 6,000 mm pallets), they sag at the ends.This applies to strips stored in pallets where there is no floor. The strips shouldn’t overlap the end of the supports on which they rest.

The longer the storage period, the greater the possibility of the sag becoming permanent.

A twisting of the strips, which can occur, for example, when individual bundles are removed from a pallet, can also become permanent if the strips are not straightened.

For this reason, we recommend storing the strips so that the degree of sag is minimized in general. Make sure to support protruding sections and try to keep pre-processing storage periods as brief as possible in order to prevent the strips from twisting and sagging.

We gladly offer our support should you have specific questions or problems.

Lagern von Isolierstegen aus PA 66

Isolierstege aus Polyamid werden trocken gefertigt, nehmen aber mit der Zeit Feuchtigkeit aus Ihrer Umgebung auf. Die Höhe und Geschwindigkeit der Feuchteaufnahme ist abhängig von:

• der Feuchtemenge in der Umgebung• der Temperatur• Lagerungsdauer

Speziell in den Sommermonaten, wenn die Temperatur und die relative Luftfeuchtigkeit in den Lagerhallen hoch ist, haben die Isolierstege auch bei kurzfristiger und richtiger Lagerung einen höheren Feuchtigkeitsgehalt als in den anderen Jahreszeiten. Bei trockener Lagerung beträgt die Gleichgewichtsfeuchte ca. 2%. Durch diese Feuchtigkeitsaufnahme ändern sich die mecha-nischen Eigenschaften der Stege.

Wir empfehlen daher die Lagerung der Stege in geschlossenen Räumen mit Temperaturen von idealerweise 15–20 °C.

Durch lange Lagerung nehmen die Stege die Lagerungsform an. Werden Stege in Paletten gelagert, die für die Steglänge zu kurz sind (Beispiel: Bei einer Palette von 6.000 mm und einem Überstand der Stege > 500 mm), biegen sich die Stege an den Enden durch.Sinngemäß gilt diese Aussage auch für Paletten ohne Boden, bei denen die Bunde nur auf den Querholmen aufliegen.

Diese Durchbiegung bleibt bei den Stegen umso stärker erhalten, je länger die Lagerdauer währt.

Ebenfalls kann die Entnahme einzelner Bunde aus der Palette zu einer Verdrehung der in der Palette verbleibenden Stege führen. Bei weiterer Lagerung besteht darüber hinaus die Gefahr einer Fixierung dieser Verdrehung.

Daher empfehlen wir, die Stege möglichst ohne Durchbiegung zu lagern.

Bitte achten Sie darauf, Überlängen abzustützen und möglichst kurze Lagerdauer bis zur Weiterverarbeitung einzuhalten, da ansonsten mit einer Verdrehung bzw. einer Durchbiegung der Stege zu rechnen ist.

Bei speziellen Fragen und Problemstellungen sichern wir Ihnen gerne unsere Unterstützung zu.

Handlinginstructions

Stoccaggio di profili isolanti in PA 66

Trasporto e stoccaggio di profili isolanti in PALa Poliammide (PA) è un materiale igroscopico.I profili isolanti di poliammide sono inizialmente allo stato secco e assorbono umidità dall’ambiente (materiale igroscopico) nel tempo successivo alla produzione. Il grado di assorbimento di umidità dipende dai seguenti fattori:

• umidità relativa dell’ambiente• temperatura ambiente• periodo di stoccaggio

Un eccessivo contenuto di umidità (indicativamente superiore al 2%) può pregiudicare il corretto assemblaggio e provocare la formazione di bolle durante la verniciatura.

Trasporto dei profili isolanti in PALa caratteristica igroscopica della poliammide rende necessaria la messa in atto di condizioni di trasporto che permettano di proteggere i profili dal contatto diretto con l‘acqua.Il gruppo Technoform ha quindi da tempo impostato una politica di stretta collaborazione con i suoi trasportatori di fiducia, per garantire che la merce venga consegnata in perfetto stato.E‘ però importante che i nostri clienti adoperino le stesse misure nel caso debbano poi movimentare nuovamente le barrette. E‘ quindi importante che comunichino al loro trasportatore le regole da seguire per un adeguato trasporto:

• Le barrette in poliammide devono essere mantenute al riparo dalle intemperie, dalla polvere, dal sole diretto, dal calore o freddo eccessivo e dall’umidità. Quindi è necessario movimentarle su mezzi telonati e prestare la massima cura affinché non vengano bagnate durante le operazioni di carico e scarico.

• Nessun altro collo deve essere sovrapposto alle barrette durante il trasporto per non rischiare di deformarle.

Stoccaggio dei profili isolanti in PANel caso in cui singoli fasci vengano rimossi dal pallet è necessario assicurarsi che i listelli siano posizionati in modo rettilineo. Infatti dopo lungo tempo la torsione dei listelli può diventare permanente.

Raccomandiamo pertanto di:

• conservare i profili in aree coperte ad una temperatura ideale di 15 – 20 °C

• stoccarli in modo da minimizzare la curvatura alle estremità eventualmente posizionandoli su idonei supporti

• ridurre al minimo il periodo di stoccaggio prima dell’assemblaggio.

Siamo a disposizione per ogni eventuale specifica richiesta.

Almacenaje de las varillas de PA 66

Las varillas de PA 66 con 25% de fibra de vidrio contienen 0% de humedad, pero con el tiempo absorben la humedad del ambiente. La cantidad y velocidad de absorción de humedad del entorno depende de varios factores:

• la humedad relativa del ambiente• la temperatura• el tiempo de almacenaje

Durante los meses de verano cuando la temperatura y la humedad relativa en los lugares de almacenamiento son altas, las varillas tienden a coger un porcentage de humedad bastante alto aunque el periodo que estén almacenadas sea corto. Una absorción excesiva de humedad (más del 2%) puede dañar el proceso de ensamblado y · o causar burbujas durante el proceso de lacado.

Por lo tanto, se recomienda mantener las varillas en un lugar cerrado a una temperatura de entre 15 – 20 °C.

Debido a un largo almacenaje y como resultado de una relajación de las tensiones en el material, las varillas cogen la forma en la que están colocadas. Por ejemplo, si se dejan en un pallet de 6 metros de longitud varillas de 6.5 metros, el extremo más largo de las poliamidas que cuelga, se tuerce. Las varillas nunca deben sobrepasar el pallet en longitud.

Cuanto más tiempo dura el almacenamiento, más persistentes son los cambios de forma ocasionados.

La torsión de las varillas, que puede ocurrir cuando se manipulan paquetes individuales del pallet, puede ser también permanente si las varillas no se mantienen rectas.

Por esta razón recomendamos el almacenamiento de las poliamidas en lugares secos y evitando que se puedan producir deformaciones. Conserve las varillas en lugares adecuados asegurándose de que no cuelguen, si ha de ser así, manténgalas durante un periodo lo más breve posible para prevenir la torsión y deformación de las mismas.

No dude en ponerse en contacto con nosotros para cualquier duda o sugerencia.

Instruccionesde manipulación

Istruzionetecnica

Stockage des barrettes en PA 66

Les barrettes en polyamide sont fabriquées à l’état sec. Toutefois dans le temps elles se chargent de l’humidité environnante. Le taux de prise en humidité et la vitesse de cette prise dépendent des facteurs suivants:

• taux d’humité environnant • température environnante• durée du stockage

Durant les mois d‘ été, lorsque les températures et l’humidité relative dans les halls de stockage ou de fabrication sont élevées, les barrettes ont un taux d’humidité plus important que lors des autres saisons. Ceci même dans le cas d’un stockage approprié et de courte durée. (l’humidité à l’équilibre est d’environ 2% lors d’un stockage à sec). La prise en humidité modifie les caractéristiques mécaniques des barrettes.

Nous recommandons donc de stocker les profilés dans un espace fermé, avec une température idéale de 15 – 20 °C.

Les barrettes prennent leur forme de stockage si celui-ci est de longue durée. Exemple: Lorsque des barrettes de 6.500 mm sont stockées longuement dans des palettes de 6.000 mm les extrémités des barrettes fléchissent.

Plus le temps de stockage aura été long, plus cette flexion sera fixée.

En enlevant un lot d’une palette on peut aussi provoquer une torsion aux extrémités des barrettes situées dans les autres lots. Cette torsion selon le temps de stockage pourra aussi être fixée.

Nous vous recommandons donc de:Veiller à un temps stockage de courte durée. Veiller à éviter des torsions en ôtant des lots de la palette Veiller à supporter les longueurs dépassant des palettes.

Nous restons à votre disposition pour toute question ou problème.

PA 66’dan üretilen ısı bariyerlerinin depolanması

Polyamidden yapılan ısı bariyerleri, baslangıçta kuru olmalarına ragmen üretim sonrasındaki zaman sürecinde ortamdan nem alırlar. Nem alma hızı ve seviyesi asagıdaki faktörlere baglıdır:

• ortam nemi• ortam sıcaklıgı• depolama süresi

Yaz aylarında, sıcaklık ve nisbi nemin normalden fazlaoldugu depolarda, kısa süreli uygun depolamalarda bile, ısı bariyerleri diger mevsimlere göre daha çok nem emerler. Kuru sartlarda depolama yaparken, denge nem içerigi daha düsüktür, yaklasık %2. Bu nem emilimi nedeniyle, bariyerlerin mekanik özellikleri degisir.

Bu yüzden biz, profillerinizi kapalı bir alanda 15-20°C’lik ideal sıcaklık aralıgında depolamanızı tavsiye ediyoruz.

Uzun süreli depolama periyotlarında, depolama sartlarına göre bariyerler sekil degistirir. Eger bariyerler, bariyer uzunlugundan daha kısa olan paletler üzerine yerlestirilirse (örnegin 6.500 mmbariyerler 6.000 mm paletler üzerindeyken) uçlardan çökme yaparlar. Bu durum, zeminde degil de paletler üzerinde depolanan bariyerler için geçerlidir. Bariyerler mesnetlerin uç kısmında üst üste gelmemelidir.

Depolama süresi uzadıkça, yamulmanın kalıcı olma ihtimali de artar.

Bariyer demetlerini paletten alırken olusabilecek olan bariyer bükülmeleri de, bariyerler düzgünlestirilmezlerse kalıcı olabilirler.

Bu nedenle bariyerleri, çökme miktarı minimum olacak sekilde depolamanızı tavsiye ederiz. Bariyerlerin bükülme ve yamulmasını önlemek için, sarkan kısımları desteklediginizden emin olunuz ve prosesleriniz öncesinde depolama sürelerini kısa tutunuz.

Spesifik soru ve problemleriniz oldugunda yardımcıolmaktan memnuniyet duyarız.

Islem talimatları

23


22

1) Sample water content less than 0.2 % by weight 2) Fast conditioning [EN ISO 1110] 3) Method 1fU 4) Standard small specimen [50 mm x 6 mm x wall thickness]

Insulating Profiles made of PA 66 GF25 – dry impact resistant

others

for production max. 60°

angle A = 58,6°

Radii = R0,2

= R0,3

3.5

2.3

1.3

0.3

1.5

0.2 2.

5

2

0.6

R1R1

60°15°

1±0.10

4.9+0.20-0.00

2.9+0.20-0.00

45°

5°

20°

0.35+0.20

-0.00

2.7±

0.10

A

Samples prepared from extruded insulating stripsCharacteristic Reference standard UnitNo.

Humidity equilibrium 2) Dry 1)Dry 1)

Injected-moulded samples

Meltingtemperature

Density

Annealing residue(glass fibre content)

Shore hardness D

Impact strength

Tensile strength

Young‘s modulus

Elongationat break

EN ISO 11357-3

EN ISO 1183-1 or -3

EN ISO 1172

EN ISO 868

EN ISO 179-1 3)

DIN 53453 4)

EN ISO 527-2 and -4

EN ISO 527-2 and -4

EN ISO 527-2 and -4

°C

g / cm3

%

–

kJ / m2

N / mm2

N / mm2

%

min. 250

1.3 +/- 0.05

25 +/- 2.5

82 +/- 4

min. 30 orwithout break

min. 80

min. 4,500

min. 3

min. 250

1.3 +/- 0.05

25 +/- 2.5

78 +/- 4

min. 40 orwithout break

min. 50

min. 2,000

min. 7

min. 250

1.3 +/- 0.05

25 +/- 2.5

84 +/- 2

min. 35

min. 110

min. 6,000

min. 3

1

2

3

4

5

6

7

8

Technoform aluminium standard groove scale 10 : 1

• TECHNOFORMBAUTEC GermanyFensterbauFrontale · NurembergFrom 21st to 24th of March 2012www.frontale.de

• TECHNOFORMBAUTEC RussiaWindowBuild · MoscowFrom 10th to 13th of April 2012www.mosbuild.com

• TECHNOFORMBAUTEC SpainVeteco · MadridFrom 8th to 12th of May 2012www.ifema.es

• TECHNOFORMBAUTEC Middle EastBIG 5 · DubaiNovember 2012www.thebig5.ae

• TECHNOFORMBAUTEC IndiaZAK Doors & Windows · DelhiDecember 2012www.zakdoorsandwindows.com

• TECHNOFORMBAUTEC ChinaAluminum Windoor &Curtain Wall Expo · GuangzhouFrom 18th to 20th of March 2012 www.windoorexpo.com

• TECHNOFORMBAUTEC ChinaFenestration China · BeijingFrom 8th to 10th of November 2012 www.fenestration.com.cn

• TECHNOFORMBAUTEC North AmericaGreenbuild InternationalConference & Expo · San FranciscoFrom 14th to 16th of November 2012www.greenbuildexpo.org

• TECHNOFORMBAUTECGreen Buildings World · JohannesburgFrom 27th to 28th of March 2012 www.terrapinn.com/exhibition/green-buildings-world-africa

Technoform Bautec will participate on the following fairs:

• Germany• ift-Rosenheim · Institut für Fenstertechnik e. V. • FIW-München · Forschungsinstitut für Wärmeschutz e. V.• ifz · Informationszentrum Fenster Türen Fassaden e. V.• VFF · Verband der Fenster-und Fassadenhersteller

• Spain• ANEXPA · Asociación Nacional de Extruidores de Perfiles de

Aluminio• ASEFAVE · Asociación Española de Fabricantes de Fachadas

Ligeras y Ventanas• CIDEMCO · Centro de Investigación Tecnológico• ENSATEC · Laboratorio de Ensayos Tecnológicos

• France• CSTB · Centre Scientifique et Technique du Bâtiment• SNFA · Syndicat National de la Construction des Fenêtres,

Façades et Activités Associées

• Italy• UNCSAAL · Unione Nazionale Costruttori Serramenti

Alluminio Acciaio Leghe • AITAL / QUALITAL · Associazione Italiana Trattamenti

superficiali Alluminio / Organismo di Certificazione• UNIMET · Unificazione Metalli non Ferrosi

• Great Britain• CAB · Council for Aluminium in Building• BFRC · British Fenestration Rating Council

• Europe• Federation of European Window and Curtain Wall

Manufacturers‘ Associations

• North America• AAMA · American Architectural Manufacturers Assn.• GANA · Glass Association of North America• NFRC · National Fenestration Rating Council

• China• CAIGA · China Architectural and Industrial Glass Assn.• CCMSA · China Construction Metal Structure Assn.• Hong Kong Facade Association• National Committee of Standardization for Non-ferrous

Metals

• Australia & New Zealand• Window Association of New Zealand• Australian Window Association• AGGA · Australian Glass and Glazing Association

Technoform Bautec cooperates with these organizations:

Material Data sheet 2012 Trade Shows & Cooperation

TECHNOFORM BAUTEC

Standard profiles 2012

TECHNOFORM BAUTEC

TB-E

S V9

01

· 201

2

www.technoform.comYour sales partner on site

Production plants and sales office

We unite people with ideas

Germany FuldabrückTelephone: +49 561 9583400 KasselTelephone: +49 561 20753-0 632

France Lyon Telephone: +33 472 689580

Great Britain AlcesterTelephone: +44 1789 761323

Spain BarcelonaTelephone: +34 932 386 438 TordesillasTelephone: +34 983 796 632

Italy MilanTelephone: +39 02 9375721

Greece ThessalonicaTelephone: +30 2310 720286

Russia MoscowTelephone: +49 561 9583 490

Balkans IstanbulTelephone: +90 212 669 8281

Middle East Dubai, UAETelephone: +971 4 321 5615

India MumbaiTelephone: +91 96 1933 3880

Korea SeoulTelephone: +82 2 501 7357

Singapore SingaporeTelephone: +65 6273 9595

Japan NaganoTelephone: +81 26 2613880 TokyoTelephone: +81 36 721 8018

China SuzhouTelephone: +86 512 62833188 BeijingTelephone: +86 10 65906197 Shenzhen Telephone: +86 755 26727912 ShanghaiTelephone: +86 21 62611991 ShenyangTelephone: +86 24 23963791 Hong KongTelephone: +852 2665 6322

Australia & New Zealand AucklandTelephone: +64 9415 9050

North America Twinsburg, OHTelephone: +1 330 4876600

South America Buenos AiresTelephone: +34 93 2386438

Printed on FSC - EU Ecolabel PaperRecycled fibres 60% · ECF (Elemental Chlorine-Free) · ISO9001 ISO9706

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