taguchi method calculation & analysis
DESCRIPTION
It explains concept of Taguchi method with simple example.TRANSCRIPT
18/04/2023 1
“Parametric Optimization of Gravity Die Casting
Process Using
FEA – DOE Hybrid Modeling”
Prepared By: Guided By:Mr. Ankit D. Oza Prof. Tushar M. PatelM. E. Production Engineering Associate Professor (En. No. 110300728014) Mechanical Engineering Depart. L. D. R. P. – I.T.R. L. D. R. P. – I.T.R Gandhinagar - 382015 Gandhinagar - 382015 Gujarat, INDIA Gujarat, INDIA
Contents• Problem Definition• Objectives• Introduction of Gravity Die Casting• Literature Review• Concluding Remarks• Scope of Work• Methodology• Parameters and Levels• Technical Specification• Chemical Composition• Modeling of Shell Core Drum• Comparison of FE analysis and Experimental result (Validation)• FE analysis using ProCAST• DOE Method (Taguchi Method)• Conformal Analysis• Conclusion• Scope of Future Work• Work Plan• Company Profile• References• Publications18/04/2023 2
Problem Definition
• Case of Gravity die casting of shell core drum:
• To resolve casting defects after solidification is quite difficult.
• Large number of defects such as porosity, blowholes.
• Higher rate of rejection of cast component.
• Poor productivity.
18/04/2023 3
Objectives
• To minimize the defect like porosity, blowholes etc.
• To generate optimum design for gating, runner, riser systems.
• To improve the dimensional stability and overall quality of casting.
• To minimize the rejection rate.
• To improve the productivity.
18/04/2023 4
Introduction of Gravity Die - Casting
• Gravity die casting is a manufacturing process for producing accurately dimensioned, sharply defined, smooth or textured-surface metal parts. Gravity die casting is a simple casting process which utilizes reusable metallic mould. It is mostly suited to casting light alloys but can also be used for steel and cast irons.
schematic diagram of gravity die casting
18/04/2023 5
Introduction of Gravity Die Casting
Advantages:– Good surface texture. – Equipment costs are relatively low. – No need for applied pressure, so mould designs tend to be quite
simple. – Scrap metal can be recycled.– Quick set up times.– To achieve a mass production with better reproduction.– Castings ranging from few grams to 100 Kg of Aluminium alloy can
be cast.– The GDC process is capable of achieving 20% higher mechanical
properties than that of a sand casting because of faster rate of solidification imparting better grain size.
18/04/2023 6
Introduction of Gravity Die Casting
Disadvantages:– High percentage of scrap metal. – High cost and time consuming for machining operation.– High occurrence of porosity, but this can be minimized by slower
pouring. – Only good for simple 3D shapes.
18/04/2023 7
Literature ReviewTitle
“Optimized Design of Gating/Riser System in Casting Based on CAD and Simulation Technology”
Author (Paper 01)
Feng Liu
Observation
A foundry can produce the best quality molds, cores and molten aluminum and still end up with a poor quality casting by using poorly designed gating and riser systems.
By using parametric modeling technology by varying each parameter, it is easy to get different casting CAD models.
Based on the predefined optimization objectives of runner and riser, the range analysis method is also used to analyze the simulation result and obtain the optimized runner and risers’ parameters.
Title“Mold Filling Simulation for Predicting Gas Porosity”
Author (Paper 02)Kimatsuka Akihiko, Kuroki Yasunori
Observation
This paper presents a method to simulate mould filling while considering the backpressure and gas escape.
The governing discrete equations for the momentum and mass conservation laws were derived by the DFDM (Direct-Finite-Difference-Method). Simulated mould filling patterns agreed rather well with the
results directly observed by X-ray apparatus.
18/04/2023 8
Title“Stress and Fatigue Analysis in Die casting”
Author (Paper 03)Marco Aloe, Calcom ESI, Switzerland Mark Samonds
Observation In casting Process Gating systems, overflows, venting channels can be optimized
using CAD software. ProCAST readily addresses all these issues but also includes advanced features to better assess the
casting quality.
The generalization of CAD modelling and the increase in performance of computers now allows for these technologies to be applied by the casting industry to full industrial applications.
Title“Modeling of Laser Contour welding process using FEA and DOE”
Author (Paper 04)Bappa acheree, dipen misra, souren mitra
Observationlaser transmission contour-welding process is carried out using finite element analysis (FEA) and design
of experiments (DoE) techniques.
Central composite design of experiments is employed to plan the experimental matrix.
The results of analysis provided the information about the critical parameters, which should be controlled most precisely.
18/04/2023 9
Title“Novel methodology for casting process optimization using Gaussian process
regression and genetic algorithm”Author(Paper 05)
Yao Weixiong, Yang Yi and Zeng BinObservation
The design of experiment (doe) for simulation is employed to select the most characteristic process conditions to enrich the information for the model, while to
minimize the time for sample.
Title“Optimization of squeeze casting process parameters using Taguchi analysis”
Author (Paper 06)P. Vijian. V. P. Arunachalam
ObservationTaguchi’s off-line quality control method was applied to determine the
optimal process parameters which maximize the mechanical properties of squeeze cast LM24 aluminum alloy.
18/04/2023 10
Title“Design OF Experiments For The Pressure Die Casting Process”
Author (Paper 07)Vaclav štrobach
ObservationBy using Design of experiment method for the preparation of the experiment, a saving time in the production and a reduction of the direct costs spent on an accidental search
of the optimal parameters.
Title“Experimental and Theoretical Studies on the Effect of Die Temperature on the Quality
of the Products in High-Pressure Die-Casting Process.”Author (Paper 08)
Mohammad Sadeghi and Jafar MahmoudiObservation
ProCAST software was used to simulate the fluid flow and solidification step of the part, and the results were verified by experimental measurements.
By using ProCAST software the Determination of optimized places of overflows by simulation led to decrease of some casting defects such as cold shots and air
porosities..
18/04/2023 11
Title“Gravity Die Casting Process Die Design and Process Optimization”
Author (Paper 09)Dr.S.Shamasundar, V.Gopalakrishna, Manjunatha, Badrinath
Observation In gravity die casting of Aluminium parts, computer simulation can be a useful tool for rapid process development. Limitation of the conventional
die design and gating design has been elaborated.
Title“Flow modeling in casting processes”
Author (Paper 10)Paul Cleary, Joseph Ha, Vladimir Alguine, Thang Nguyen
Observation
Methodology for three-dimensional industrial SPH modeling involves the CAD specification of die geometry, the construction of FEM meshes using commercial mesh generators and the conversion of this to SPH input data.
18/04/2023 12
Title“Design Element Concept of Squeeze casting Process”
Author (Paper 11)R.ahmad, D.T. Gethin, R.W. Lewis
Observation A finite element model was built and experimentally validated. The models developed
using finite element analysis (FEA) and RSM was found to be educated. The factors effect and their interactions on the three responses were determined and discussed.
Title“Optimal riser design in sand casting process with evolutionary topology optimization”
Author (Paper 12)R. Tavakoli, P. Davami
Observation The riser topology is systematically modified to minimize the riser volume, while simultaneously ensuring that no defect appears in the product. In this approach, we
combine finite-difference analysis of the solidification process with evolutionary topology optimization to systematically improve the feeding system design.
18/04/2023 13
Concluding Remarks
• From critical literature review it is concluded that there is wide applicability of finite element analysis and design of experiment method in the field of gravity die casting which solves the difficulty of defected cast component and improves the quality of final solidified cast component.
18/04/2023 14
Scope of Work
• To Remove the Blow holes by Changing runner & Riser Location & Size
• To Modifying Die Design• To Modifying Core Design
18/04/2023 15
Methodology
• Data collection by conventional experiment.• Modeling of the object (With runner and riser).• FE analysis using Pro-CAST.• Comparison of FE analysis with experimental result
(validation).• Optimize of parameter with DOE – FEA hybrid
modeling.• Modeling using optimum parameter.• FE analysis of optimum model.• Validation of optimum model.18/04/2023 16
Parameters & Levels
Riser Height(mm)
Runner Height(mm)
Runner Width(mm)
70 111 43
75 113 45
80 115 47
Major there are three parameters we are taking.1) Riser Height2) Runner Height3) Runner Width
18/04/2023 17
18/04/2023 18
Technical SpecificationSr. No Parameter Specification
1 Weight 6.9 Kg
2 Material Aluminium LM 6
3 Material Composition Copper, Magnesium ,Silicon, Iron, Manganese, Nickel, Zinc, Lead, Tin, Titanium,Aluminium Remainder
4 Pouring Time 10 Sec
5 Density (g/cm3) 2.65
6 Co-efficient of Thermal Expansion (Per ˚C at 20-100˚ C) 0.000020
7 Thermal Conductivity (Cal/cm2/cm/˚C/ at 25˚C) 0.34
8 Solidification Shrinkage (approx. %) 3.7
9 Freezing Range (˚C approx.) 575 - 565
10 Runner -Riser total weight 3.2 Kg
18/04/2023 19
Chemical CompositionSr. No Alloying Element % By Weight
1 Copper 0.1
2 Magnesium 0.10
3 Silicon 10.0 - 13.0
4 Iron 0.6
5 Manganese 0.5
6 Nickel 0.1
7 Zinc 0.1
8 Lead 0.1
9 Tin 0.05
10 Titanium 0.2
11 Aluminium remainder
18/04/2023 20
Solid Modeling of Shell Core Drum
• The modeling has been performed on the Solid works 2009 version and then after the analysis work has been performed on the ProCAST.
• Solid works is a computer graphics system for modeling various mechanical designs for performing related design and manufacturing operations. The system uses a 3D solid modeling system as the core, and applies the feature base parametric modeling method. In short solid works is a feature based parametric solid modeling system with many extended design and manufacturing applications.
• Features of Solid Works
1) Ease of use
2) Change management
3) Full associatively
4) Hardware independence
5) Parametric & feature based modeling
6) Part design
7) Assembly design
8) Powerful assembly capabilities
9) Design documentation (drawings)
18/04/2023 21
Conti…• Modelling of Aluminium Die Cast Component is performed using Solid works
2009
Fig. 3 D Models of Shell Core Drum
18/04/2023 22
Conti…
Fig. Core Fig. Core & Drum
18/04/2023 23
Conti…
Fig. Cross Section of Drum Fig. Die
18/04/2023 24
Conti…
Fig. Die & Casting
18/04/2023 25
Drum With Riser and Riser
Fig. Drum with riser and runner
18/04/2023 26
Wire Boundary
Fig. Wire Boundary
18/04/2023 27
Riser Design
Fig. Riser Design
18/04/2023 28
Die Design
Fig. Die Design
18/04/2023 29
Part Drawing
Fig. Part Drawing
18/04/2023 30
Meshing of Shell Core Drum• Introduction of MeshCAST
MeshCAST generates a 3-D tetrahedral mesh using the Finite Element Method (FEM). A triangular surface mesh of the object is the prerequisite for MeshCAST's "tet mesh" generation. Based upon your IGES, PARASOLIDS, STEP, or STL model, MeshCAST can generate the triangular surface mesh. Alternatively, MeshCAST can use the surface mesh from your CAD or CAE package as input for tet mesh generation.
MeshCAST is a powerful engineering, design and analytical tool. Some of the features which contribute to the strength of MeshCAST include:
1) Flexibility
2) Rapid mesh generation
3) Robust repair and manipulation tools
4) Extensive model checking
5) The ability to process and produce a variety of input and output file formats
18/04/2023 31
Conti…• based upon the type of input file which was loaded, you perform only the steps
required to continue the development process.
18/04/2023 32
Conti…
Fig. Meshing In MESHCAST
18/04/2023 33
Conti…• PRE Processing in PRE-CAST
1) Import meshing file in PRE CAST
Fig. Import Meshing File in PRE-CAST
18/04/2023 34
Conti…2) Apply cast material as Aluminium Alloy
.
Fig. Aluminium Die Cast Component
18/04/2023 35
Conti…3) Apply interface between mould and Casting
Fig. Interface between Mould and Casting
18/04/2023 36
Conti…4) Apply Air cooling to all mould surfaces
Fig. Apply Air Cooling
18/04/2023 37
Conti…5) Apply inlet velocity to pouring cup.
Fig. Apply Inlet Velocity
18/04/2023 38
Conti…6) Apply inlet temperature to Pouring Cup.
Fig. Apply inlet temperature
18/04/2023 39
Conti…7) Apply Initial Condition for Mould
Fig. Apply Mould Initial Temperature
18/04/2023 40
Conti…8) Apply Initial Condition for Casting
Fig. Apply Aluminium Casting Initial Temperatures
18/04/2023 41
Conti…9) Define Run Parameter for Aluminium Die Casting Simulation.
Fig. Apply Solver Parameters
18/04/2023 42
Comparison of FE analysis and experimental result (validation)
1) Temperature Contours
Fig. Temperature Contours
18/04/2023 43
Conti…2) Initial When Fluid is poured in Mould
Fig. Initial Pouring
18/04/2023 44
Conti…3) Solidification After 2.0152 Sec
Fig. Solidification after 2.0152 Sec
18/04/2023 45
Conti…4) Solidification After 3.1327 Sec
Fig. Solidification after 3.1327 Sec
18/04/2023 46
Conti…5) Cross Section View After 3.1327 Sec
Fig. C/s of part after 3.1327 sec
18/04/2023 47
Conti..6) Solidification After 4.973 Sec
Fig. Solidification after 4.973 Sec
18/04/2023 48
Conti…7) Cross Section View After 4.973 Sec
Fig. C/s of Part after 4.973 Sec
18/04/2023 49
Conti…8) Solidification After 7.473 Sec
Fig. Solidification After 7.473 Sec
18/04/2023 50
Conti…9) Cross Section View After 7.473 Sec
Fig. C/s of Part after 7.473Sec
18/04/2023 51
Conti…10) Solidification After 8.977 Sec
Fig. Solidification After 8.977 Sec
18/04/2023 52
Conti…11) Solidification Time Contour After 9.973 Sec
Fig. Solidification Time Contour
18/04/2023 53
Conti…12) Fraction Solid Contours After 9.973 Sec
Fig. Fraction Solid Contours
18/04/2023 54
Conti…13) Shrinkage Porosity Contour
Fig. shrinkage Porosity Contour
18/04/2023 55
Conti…14) Temperature V/s Time Plot at different nodal Points
Fig. Temperature V/s Time Plot
18/04/2023 56
Conti…• Experimental Procedure:
Tool Maker Microscope used to measure the location as well as size of porosity
Fig. Tool Maker Microscope
18/04/2023 57
Conti…• Put the work piece on the table of microscope.• set the lens of microscope at starting of defect.• start the light and rotate the table as per the defect geometry. • Rotate the screw of table as per defect.• Get the result.
Tool Maker Microscope automatically generates the graph of defect as well as the perfect location of defect with respect to X-Y-Z axis.
By Measuring Porosity Location and size in Microscope we get the nearer result as in ProCAST.
18/04/2023 58
Conti…
Fig. Comparison Between Experimental Result and ProCAST Result
18/04/2023 59
Conti…• Experimental results are taken by using Tool Maker Microscope we get the
% of porosity is 12.30% and in FE Analysis by using ProCAST we get the % of Porosity is 13.86% as shown in table.
ParameterExperimental
ResultProCast Result
Percentage variation
Porosity % 12.30% 13.86% 0.126%
18/04/2023 60
Design of Experiment• By applying DOE method in our result we get the
Riser Height Runner Height Runner Width Porosity %
70 111 43 11.2
70 113 45 12.3
70 115 47 13.2
75 111 45 10.4
75 113 47 8.1
75 115 43 12.4
80 111 47 9.8
80 113 43 12.14
80 115 45 12.74
Sr. No. Riser Height
(mm)Runner Height
(mm)Runner Width
(mm) % of Porosity
1 70 111 43 11.2
2 70 113 45 12.3
3 70 115 47 13.2
4 75 111 45 10.4
5 75 113 47 8.1
6 75 115 43 12.4
7 80 111 47 9.8
8 80 113 43 12.14
9 80 115 45 12.74
18/04/2023 61
FE Analysis of Drum Using ProCASTModification 1
• Riser Height : 70 mm Runner Height : 111 Runner Width : 43
Fig. % of Porosity is 11.2
18/04/2023 62
Conti…Modification 2
• Riser Height : 70 mm Runner Height : 113 Runner Width : 45
Fig. % of Porosity is 12.3
18/04/2023 63
Conti…Modification 3
• Riser Height : 70 mm Runner Height : 115 Runner Width : 47
Fig. % of Porosity is 13.2
18/04/2023 64
Conti…Modification 4
• Riser Height : 75 mm Runner Height : 111 Runner Width : 45
Fig. % of Porosity is 10.4
18/04/2023 65
Conti…Modification 5
• Riser Height : 75 mm Runner Height : 113 Runner Width : 47
Fig. % of Porosity is 8.1
18/04/2023 66
Conti…Modification 6
• Riser Height : 75 mm Runner Height : 115 Runner Width : 43
Fig. % of Porosity is 12.4
18/04/2023 67
Conti…Modification 7
• Riser Height : 80 mm Runner Height : 111 Runner Width : 47
Fig. % of Porosity is 9.8
18/04/2023 68
Conti…Modification 8
• Riser Height : 80 mm Runner Height : 113 Runner Width : 43
Fig. % of Porosity is 12.14
18/04/2023 69
Conti…Modification 9
• Riser Height : 80 mm Runner Height : 115 Runner Width : 45
Fig. % of Porosity is 12.74
18/04/2023 70
Steps in Taguchi Method • Formulation of the problem – the success of any experiment is dependent on a full
understanding of the nature of the problem.• Identification of the output performance characteristics most relevant to the
problem.• Identification of control factors, noise factors and signal factors (if any). Control
factors are those which can be controlled under normal production conditions. Noise factors are those which are either too difficult or too expensive to control under normal production conditions. Signal factors are those which affect the mean performance of the process.
• Selection of factor levels, possible interactions and the degrees of freedom associated with each factor and the interaction effects.
• Design of an appropriate Orthogonal Array (OA).• Preparation of the experiment.• Running of the experiment with appropriate data collection.• Statistical analysis and interpretation of experimental results.
18/04/2023 71
Signal To Noise Ratio (S/N ratio)
18/04/2023 72
Conti…• This technique helps in data analysis and prediction of optimum results. In
order to evaluate optimal parameter settings, Taguchi method uses a statistical measure of performance called signal-to-noise ratio. The S/N ratio takes both the mean and the variability into account. The S/N ratio is the ratio of the mean (Signal) to the standard deviation (Noise). The ratio depends on the quality characteristics of the product/process to be optimized. The standard S/N ratios generally used are as follows:
o Nominal-is-Best (NB)o Lower-the-better (LB)o Higher- the- Better (HB).
18/04/2023 73
Orthogonal ArraySr. No. Riser Height
(mm)Runner Height
(mm)Runner Width
(mm)1 70 111 43
2 70 113 45
3 70 115 47
4 75 111 45
5 75 113 47
6 75 115 43
7 80 111 47
8 80 113 43
9 80 115 45
18/04/2023 74
Experimental Result table
Sr. No Riser Height(mm)
Runner Height(mm)
Runner Width(mm)
% of Porosity
1 70 111 43 11.2
2 70 113 45 12.3
3 70 115 47 13.2
4 75 111 45 10.4
5 75 113 47 8.1
6 75 115 43 12.4
7 80 111 47 9.8
8 80 113 43 12.14
9 80 115 45 12.74
18/04/2023 75
Experimental Result Analysis For % of Porosity
• By using Mini Tab 16 we analyze the result
18/04/2023 76
Mean Effect Plot for S/N Ratio
18/04/2023 77
Main Effects Plot For Mean
18/04/2023 78
Response Table For Mean
Level Riser Height Runner Height Runner Width
1 12.23 10.47 11.91
2 10.30 10.85 11.81
3 11.56 12.78 10.37
Delta 1.93 2.31 1.55
Rank 2 1 3
18/04/2023 79
Response Table For Signal To Noise Ratio
Level Riser Height Runner Height Runner Width
1 -21.73 -20.38 -21.51
2 -20.13 -20.55 -21.41
3 -21.20 -22.13 -20.14
Delta 1.61 1.74 1.38
Rank 2 1 3
18/04/2023 80
Optimum Set of Parameter For % Of Porosity
• Factors levels for Prediction are
Sr. No Riser Height Runner Height Runner Width
1 75 111 47
• From level of prediction S/N ratio and Mean value are -18.6036, 8.40444 respectively
18/04/2023 81
Conformal Analysis• The optimum set of porosity is riser height 75 mm, runner
height 111 mm and runner width 47 mm is obtained by taguchi method. So now for validation of optimum set we applied these values into ProCAST and obtain the result of set as shown in table
Sr. NoRiser Height
(mm)
Runner Height
(mm)
Runner Width
(mm)% of Porosity
1 75 111 47 8.4902
18/04/2023 82
• By using ProCAST software we get a value of % Porosity is 8.4902. This result is quite nearer to our mean value. Figure shows the % of porosity of optimum set.
18/04/2023 83
Conclusion• The Taguchi’s approach has been carried out for optimizing the
parameters of shell core drum. Three input parameters have been optimized using SNR. The smaller-the-better quality characteristic has been used for minimizing the porosity of the drum. An L9 orthogonal array with three parameters and three levels has been used for predict set of parameter which gives value of predicated porosity. 9 numbers of experiments were done for those sets of parameters. Experimental values of performance were put in the Minitab software16 and software predicated porosity is 8.4044 % for set of runner height 111 mm, riser height 75 mm and runner width 47 mm. This suggested set of parameter which gives optimum performance of porosity. Validation experiment was done for that set of parameter and compared with predicated value. This experimental value of % of porosity is very closer to the predicated values.
18/04/2023 84
• Result obtained from validation experiments using optimum parameter combination gives excellent agreement with predicated results.
• The performance of the optimized model is better than the original model and also prove that taguchi parameter design concept is more powerful and efficient tool for minimize the porosity.
• The FEA based taguchi methods have effectively decrease the time and efforts required for evaluating the design variables.
18/04/2023 85
Scope of Future Work• In our thesis work, we optimized parameters for porosity by
applying FEA-DOE method.
By this method, we will optimize other parameters which were not used in this experiment for porosity.– This method will be also used for other cast product.– This method will be also used for any casting process.– This experiment will be done for same porosity by other DOE
method or other optimization techniques.– Gating/riser Optimization used orthogonal matrix and range to
optimize the gating and riser design. Other optimization methods may be explored; one runner and riser shape currently used was analyzed. Other shapes should be explored.
18/04/2023 86
Work Plan
• Work Plan for Various Stages Including Dissertation Phase I and Phase II
Monthly activityJuly
2012Aug 2012
Sept 2012
Oct 2012
Nov 2012
Dec 2012
Jan 2013
Feb 2013
Mar 2013
Apr 2013
May 2013
June 2013
Work Done
Problem Definition
Literature survey
Remaining work
Result and Discussion
Thesis Writing
Submission & Defense
18/04/2023 87
Company Profile• Company Profile:
Company Name : Mehtex Engineering Pvt. Ltd.
Company Details: Mehtex Eng. Pvt. Ltd. for last 24 years is serving many industries with its quality Die Castings. Among the long list of Die Castings a company has its own Products used in Textiles Processing Machinery, and Automobile parts.
Mehtex Eng. Pvt. Ltd. Has Annual capacity of manufacturing nearly 40,000 end rings and thus claims to be the only manufacturers to have 17 types of Endrings in India for export market. To name some of the few we have stork, laxmi, Harish, Zimmer, Brusher, Reggiani and many more in repeat sizes of 640 to 914 repeat.
• The company has also developed lot of Non-Standard Auto- Parts as per clients Requirements in Domestic as well as International Market.
18/04/2023 88
Conti…
• Address of Company: Plot no- 79/3, Phase –II, G.I.D.C. Estate, Naroda , Ahmadabad – 382330, India
Email: [email protected],
Ph. no: +91-79-22823554,
Fax: +91-79-228023924
18/04/2023 89
References[1] Feng Liu “Optimized Design of Gating/Riser System in Casting Based on CAD and Simulation Technology”, Worcester Polytechnic Institute, December 2008 approved by Prof. Yiming (Kevin) Rong, Advisor, Associate Director of Manufacturing and Materials Engineering,
[2] KIMATSUKA Akihiko, KUROKI Yasunori, “Mold Filling Simulation for Predicting Gas Porosity”, Manager, Production Technology Development Department, Production Engineering Center, Corporate Research & Development Vol.-40, No.-2, 2007
[3] Marco Aloe, Calcom ESI, Switzerland Mark Samonds, ESI Software, France Lorenzo Valente, ECOTRE sas, “Stress and Fatigue Analysis in Die casting” Italy
[4] Bappa acheree, dipen misra, souren mitra, “Modeling of Laser Contour welding process using FEA and DOE”, Optics & Laser Technology 44 (2012) 1281–1289. Article history: Received 16August2011 Received in revised form 21December2011 Accepted 29December2011 Available online14January2012 April 201. www.elsevier.com/locate/optlastec.
[5] Yao Weixiong, Yang Yi and Zeng Bin, “Novel methodology for casting process optimization using Gaussian process regression and genetic algorithm”, (School of Manufacturing Sci. and Eng., Sichuan University, Chengdu 610065, China) volume 6, no-3.
18/04/2023 90
[6] P. Vijian. V. P. Arunachalam, “Optimization of squeeze casting process parameters using Taguchi analysis”. Int J Adv Manuf Technol. DOI 10.1007/s00170-006-0550-2. Received: 7 March 2005 / Accepted: 10 January 2006 / Published online: 19 April 2006. Springer-Verlag London Limited 2006
[7] V Aclav Strobach, “Design OF Experiments For The Pressure Die Casting Process”. ACTA Technical Corviniensis, bulletin of engineering. Annals of Faculty Engineering Hunedoara International Journal Of Engineering ISSN: 1584-2665 [print] ISSN: 1584-2673 [CD - Rom] University Polytechnic Timisoara Faculty of Engineering Hunedoara 5, R EVOLUTIEI 331128 – Hunedoara Romania
[8] Mohammad Sadeghi and Jafar Mahmoudi, “Experimental and Theoretical Studies on the Effect of Die Temperature on the Quality of the Products in High-Pressure Die-Casting Process.”, Advances in Materials Science and Engineering Volume 2012, Article ID 434605, 9 pages doi:10.1155/2012/434605. Accepted 20 June 2012
[9] Dr.S.Shamasundar, V.Gopalakrishna, Manjunatha, Badrinath “Gravity Die Casting Process Die Design and Process Optimization”, Dr. Janagan, Ennore Foundries Limited, Chennai, ProSIM- AFTC, 326, III Stage IV Block, Basaveshwara Nagar, Bangalore 560079.
18/04/2023 91
[10] Paul Cleary , Joseph Ha , Vladimir Alguine , Thang Nguyen, “Flow modeling in casting processes”, Applied Mathematical Modeling 26 (2002) 171–190 Received 1 December 1999; received in revised form 1 November 2000; accepted 24 April 2001. www.elsevier.com/locate/apm, 24 April 2001
[11] R.ahmad, D.T. Gethin, R.W. Lewis, “Design Element Concept of Squeeze casting Process”, journal homepage: Applied Mathematical Modeling 36 (2012) 4760–4788.www.elsevier.com/locate/apm
[12] R. Tavakoli, P. Davami, “Optimal riser design in sand casting process with evolutionary topology optimization” Struct Multidisc Optim (2009) 38:205–214 DOI 10.1007/s00158-008-0282-z. Received: 23 April 2007 / Revised: 6 May 2008 / Accepted: 8 June 2008 / Published online: 17 July 2008 © Springer-Verlag 2008
Publications1) I have Publish a Review paper in “International Journal of Emerging Technology And Advanced Engineering”. In December 2012.• (ISSN 2250–2459(Online), An ISO 9001:2008 Certified Journal).• www.ijetae.com • My paper title is “A Review of FEA-DOE Hybrid Modeling of Gravity Die Casting
Process”.
• My paper link is http://www.ijetae.com/files/Volume2Issue12/IJETAE_1212_122.pdf 2) I have Publish a validation paper in “ International journal of Application or Innovation in Engineering & Management”. In May 2013. • (ISSN 2319-4847) • www.ijaiem.org• My paper title is “Analysis and Validation of Gravity Die Casting Process using
ProCAST”• My paper link is http://www.ijaiem.org/Volume2Issue4/IJAIEM-2013-04-05-013.pdf
18/04/2023 92
3) My Research paper is Selected in “Indian Journal of Applied Research”. And Publish in July 2013. • (ISSN 2249-555) • www.ijar.in• My paper title is “Parametric Optimization of Gravity Die Casting Using FEA-
DOE Hybrid Modeling”
18/04/2023 93
Publications
18/04/2023 94Fig. Certificate of IJETAE
Publications
18/04/2023 95Fig. Certificate of IJAIEM
Thank You
18/04/2023 96