symposium overview – - distillers grains technology council · 2019-05-02 · 23rd annual...
TRANSCRIPT
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23rd Annual Distillers Grains Symposium– Symposium Overview –
Kurt A. Rosentrater, Ph.D.Executive Director & CEODistillers Grains Technology Councilwww.distillersgrains.org
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DISTILLERS GRAINS TECHNOLOGY COUNCIL
“Increasing the awareness of the value of Distillers Grains”
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Welcome!
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• 23rd Annual Symposium!
• How many…?
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OUR END USERS
http://www.distillersgrains.org/http://www.distillersgrains.org/
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BOTH TYPES OF ALCOHOL
http://www.distillersgrains.org/http://www.distillersgrains.org/
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Brief Outline
• Distillers Grains Technology Council• Historical perspectives• Coproducts in 2019• Challenges and opportunities• 2019 Symposium Overview
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Distillers Grains Technology Council
Member-driven organization
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www.distillersgrains.org
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What Do We Do?• Our Mission
The goals of our organization encompass a broad interest in current issues affecting the beverage, fuel, and livestock industries
• Service Support To provide educational and technical services to member producers and users of distillers grains
• Advocacy To be the principle voice on nutrition, safety, and regulatory issues affecting distillers grains
• Market Development To encourage, administer, and support research and promotion into new and existing market opportunities for distillers grains, and advancing the awareness of coproduct value
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What Do We Do?• Yearly symposium• Other conferences & trade shows• Educational papers & publications• FDA / AAFCO / GIPSA
– Meetings– Written comments on proposed Federal Regulations
• Provide support to – Fuel ethanol companies– Beverage companies– Livestock producers
• Weekly information/news feed to FULL MEMBERS• Quarterly Board meetings• Literature library going back to late 1800s
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Historical Perspectives
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DGTC has worked with beverage, fuel, and livestock industries > 70 years (began in 1945)
Hiram Walker & Sons
Seagram’s
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Distillers Grains Technology Council• Late 1800s
– Distillers coproducts increasingly used in animal feeds (not rivers anymore) due to state environmental regulations
• 1913– First AAFCO definition for DDGS– Exports to Europe occurring
• 1945– Seagram’s Distillers Corporation & Hiram Walker &
Sons hosted a meeting of industry, university and government attendees to discuss feed uses of distillery coproducts
– Distillers Feed Research Council founded• Cincinnati, OH• Feeding trials, research, annual symposium 11
Prohibition:1920: 18th Amendment1933: 21st Amendment1966: all states fully repealed
2019
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Distillers Grains in Animal Feeds• “Grain distillers have developed equipment and an attractive market
for their recovered grains” (Boruff, 1947)
• “Distillers are recovering, drying, and marketing their destarched grain stillage as distillers dried grains and dried solubles” (Boruff, 1952)
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Distillers Grains Technology Council
Distillers Feed Research Council Meeting, March 15, 1951, Cincinnati, OH
Distillers Feed Research Council Meeting, January 24, 1950, Cincinnati, OH
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Coproducts in 201914
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2019A typical corn ethanol fuel plantAnnually:- 47 million bushels of corn- 130 million gallons of denatured ethanol- 480,000 tons of coproducts
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Fermentation ProductsTheoretical Yields1 kg glucose = 0.51 kg ethanol
+ 0.49 kg carbon dioxide
Practical Yields90 – 95% of theoretical
+ yeast cell mass+ secondary products
Anecdotally:
1 lb corn = 1/3 lb ethanol + 1/3 lb CO2+ 1/3 lb DDGS
1 bu corn = 2.8 gal ethanol + 18 lb CO2+ 17 lb DDGS
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http://www.distillersgrains.org/http://www.distillersgrains.org/
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Evolving ProcessesNow:
1 bu corn =
2.8 gal ethanol + 18 lb CO2+ 16 lb DDGS + 1 lb oil
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What we do impacts livestock producers
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Fuel Ethanol Growth
Growth of U.S. fuel ethanol industry
Corn oil extraction
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RFS
Sheet1
yearddgactual ethanolRFS ethanol
tmillion galmillion gal
19800.41755000.002
19810.42155000.002
19820.73505000.002
19830.83755000.002
19840.94305000.002
19851.26105000.002
19861.47105000.002
19871.78305000.002
19881.78455000.002
19891.78705000.002
19901.89005000.002
19911.99505000.002
19922.211005000.002
19932.412005000.002
19942.713505000.002
19952.814005000.002
19962.211005000.002
19972.613005000.002
19982.814005000.002
19992.914705000.002
20002.71622600.74074074070.0016646116
20013.11765569.35483870970.0017563739
20023.62140594.44444444440.001682243
20035.82810484.48275862070.0020640569
20047.33404466.3013698630.0021445358
200593904433.77777777780.0023053279
20061248844070.0024570025
200714.665214500.0022389204
20082393094500.0024707273
200930.110938450
201036.613298450
201138.413948450
201234.81330013300450
201335.21380013800450
Sheet1
Ethanol Production
Coproduct Generation
Year
Fuel Ethanol (gal) x 10 6
Coproducts (t) x 10 6
"10 million ton question"
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Distilled Spirits Growth
1550 distilleries in U.S. in Jan 2019
360 new distilleries in 2019 alone (ADI, 2019)
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1982-Present
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DDGS Quality & Value
Livestock producers
Ethanol/spirits manufacturers
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54%24%
16%
6%
Price is lower
Animalperformance isbetterBetter availability
Other
Why do you feed coproducts? • 54% of those who responded to
this question said that the main
reason they feed coproducts is
price or price related
• Response listed as "other" is
health benefits
• 24% said that they feed
coproducts due to increased
animal performance – this is
compatible with the 22% who
said that they did in fact see
increased animal performance)
http://www.distillersgrains.org/http://www.distillersgrains.org/
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Challenges and Opportunities22
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DDGS – Some Key Issues2005
• “Mountains of distillers grains”• Livestock feed
– Current generation products– Next generation products– Processed feeds– New species
• Standardized grading system• Sulfur / phosphorous• Mycotoxin contamination• Energy consumption / cost• Optimizing quality w/ ethanol
• Consistency / variability• Transportation
– Domestic– International– Flowability
• Other value-added uses– Human foods– Industrial products
10 MILLION TON QUESTION
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DDGS – Some Key Issues2019
• “Mountains of distillers grains”• Livestock feed
– Current generation products– Next generation products– Processed feeds– New species
• Standardized grading system• Sulfur / phosphorous• Mycotoxin contamination• Energy consumption / cost• Optimizing quality w/ ethanol
• Consistency / variability• Transportation
– Domestic– International– Flowability
• Other value-added uses– Human foods– Industrial products
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DDGS – Some Key Issues2019
• FSMA (Food Safety and Modernization Act)– Production practices & safety
• Effects of process evolution on livestock performance
• Are we capturing the TRUE VALUE from distillers grains?– Proteins– Fibers – Nutraceuticals
• We will learn about these and other issues– Our speakers are industry leaders
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2019 Symposium
• Wide array of topics– Markets, economics, domestic, exports– Beef, dairy, swine, poultry– Processing (upstream and downstream)– Regulatory issues – Networking opportunities
• Breaks• Lunches• Large reception tonight• Exhibitors / sponsors• Scholarship winners
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2019 Symposium
• Housekeeping items– Please silence your cell phones– Rest room locations– Trade show / meals– Emergency evacuation– Parking– Speakers, please stay on time
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Thank you!Enjoy the Symposium!
Consider becoming a DGTC member:
- Application forms available at registration desk
- www.distillersgrains.org
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DISTILLERS GRAINS TECHNOLOGY COUNCIL
“Increasing the awareness of the value of Distillers Grains”
23rd Annual Distillers Grains Symposium�– Symposium Overview – Welcome!OUR END USERSSlide Number 4Brief OutlineDistillers Grains �Technology �Council� Member-driven organizationWhat Do We Do?What Do We Do?Historical PerspectivesDGTC has worked with beverage, fuel, and livestock industries > 70 years (began in 1945)Distillers Grains Technology CouncilDistillers Grains in Animal FeedsDistillers Grains Technology CouncilCoproducts in 2019Slide Number 15Fermentation ProductsEvolving ProcessesFuel Ethanol GrowthDistilled Spirits GrowthDDGS Quality & ValueSlide Number 21Challenges and OpportunitiesDDGS – Some Key Issues�2005DDGS – Some Key Issues�2019DDGS – Some Key Issues�20192019 Symposium2019 SymposiumThank you!�Enjoy the Symposium!Slide Number 29