symposium overview – - distillers grains technology council · 2019-05-02 · 23rd annual...

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23 rd Annual Distillers Grains Symposium – Symposium Overview – Kurt A. Rosentrater, Ph.D. Executive Director & CEO Distillers Grains Technology Council www.distillersgrains.org DISTILLERS GRAINS TECHNOLOGY COUNCIL “Increasing the awareness of the value of Distillers Grains”

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  • 23rd Annual Distillers Grains Symposium– Symposium Overview –

    Kurt A. Rosentrater, Ph.D.Executive Director & CEODistillers Grains Technology Councilwww.distillersgrains.org

    1

    DISTILLERS GRAINS TECHNOLOGY COUNCIL

    “Increasing the awareness of the value of Distillers Grains”

  • Welcome!

    2

    • 23rd Annual Symposium!

    • How many…?

  • OUR END USERS

    http://www.distillersgrains.org/http://www.distillersgrains.org/

  • 4

    BOTH TYPES OF ALCOHOL

    http://www.distillersgrains.org/http://www.distillersgrains.org/

  • Brief Outline

    • Distillers Grains Technology Council• Historical perspectives• Coproducts in 2019• Challenges and opportunities• 2019 Symposium Overview

    5

  • Distillers Grains Technology Council

    Member-driven organization

    6

    www.distillersgrains.org

  • What Do We Do?• Our Mission

    The goals of our organization encompass a broad interest in current issues affecting the beverage, fuel, and livestock industries

    • Service Support To provide educational and technical services to member producers and users of distillers grains

    • Advocacy To be the principle voice on nutrition, safety, and regulatory issues affecting distillers grains

    • Market Development To encourage, administer, and support research and promotion into new and existing market opportunities for distillers grains, and advancing the awareness of coproduct value

  • What Do We Do?• Yearly symposium• Other conferences & trade shows• Educational papers & publications• FDA / AAFCO / GIPSA

    – Meetings– Written comments on proposed Federal Regulations

    • Provide support to – Fuel ethanol companies– Beverage companies– Livestock producers

    • Weekly information/news feed to FULL MEMBERS• Quarterly Board meetings• Literature library going back to late 1800s

  • Historical Perspectives

    9

  • 10

    DGTC has worked with beverage, fuel, and livestock industries > 70 years (began in 1945)

    Hiram Walker & Sons

    Seagram’s

  • Distillers Grains Technology Council• Late 1800s

    – Distillers coproducts increasingly used in animal feeds (not rivers anymore) due to state environmental regulations

    • 1913– First AAFCO definition for DDGS– Exports to Europe occurring

    • 1945– Seagram’s Distillers Corporation & Hiram Walker &

    Sons hosted a meeting of industry, university and government attendees to discuss feed uses of distillery coproducts

    – Distillers Feed Research Council founded• Cincinnati, OH• Feeding trials, research, annual symposium 11

    Prohibition:1920: 18th Amendment1933: 21st Amendment1966: all states fully repealed

    2019

  • Distillers Grains in Animal Feeds• “Grain distillers have developed equipment and an attractive market

    for their recovered grains” (Boruff, 1947)

    • “Distillers are recovering, drying, and marketing their destarched grain stillage as distillers dried grains and dried solubles” (Boruff, 1952)

    12

  • Distillers Grains Technology Council

    Distillers Feed Research Council Meeting, March 15, 1951, Cincinnati, OH

    Distillers Feed Research Council Meeting, January 24, 1950, Cincinnati, OH

    13

  • Coproducts in 201914

  • 15

    2019A typical corn ethanol fuel plantAnnually:- 47 million bushels of corn- 130 million gallons of denatured ethanol- 480,000 tons of coproducts

  • Fermentation ProductsTheoretical Yields1 kg glucose = 0.51 kg ethanol

    + 0.49 kg carbon dioxide

    Practical Yields90 – 95% of theoretical

    + yeast cell mass+ secondary products

    Anecdotally:

    1 lb corn = 1/3 lb ethanol + 1/3 lb CO2+ 1/3 lb DDGS

    1 bu corn = 2.8 gal ethanol + 18 lb CO2+ 17 lb DDGS

    16

    http://www.distillersgrains.org/http://www.distillersgrains.org/

  • Evolving ProcessesNow:

    1 bu corn =

    2.8 gal ethanol + 18 lb CO2+ 16 lb DDGS + 1 lb oil

    17

    What we do impacts livestock producers

  • Fuel Ethanol Growth

    Growth of U.S. fuel ethanol industry

    Corn oil extraction

    18

    RFS

    Sheet1

    yearddgactual ethanolRFS ethanol

    tmillion galmillion gal

    19800.41755000.002

    19810.42155000.002

    19820.73505000.002

    19830.83755000.002

    19840.94305000.002

    19851.26105000.002

    19861.47105000.002

    19871.78305000.002

    19881.78455000.002

    19891.78705000.002

    19901.89005000.002

    19911.99505000.002

    19922.211005000.002

    19932.412005000.002

    19942.713505000.002

    19952.814005000.002

    19962.211005000.002

    19972.613005000.002

    19982.814005000.002

    19992.914705000.002

    20002.71622600.74074074070.0016646116

    20013.11765569.35483870970.0017563739

    20023.62140594.44444444440.001682243

    20035.82810484.48275862070.0020640569

    20047.33404466.3013698630.0021445358

    200593904433.77777777780.0023053279

    20061248844070.0024570025

    200714.665214500.0022389204

    20082393094500.0024707273

    200930.110938450

    201036.613298450

    201138.413948450

    201234.81330013300450

    201335.21380013800450

    Sheet1

    Ethanol Production

    Coproduct Generation

    Year

    Fuel Ethanol (gal) x 10 6

    Coproducts (t) x 10 6

    "10 million ton question"

  • Distilled Spirits Growth

    1550 distilleries in U.S. in Jan 2019

    360 new distilleries in 2019 alone (ADI, 2019)

    19

    1982-Present

  • DDGS Quality & Value

    Livestock producers

    Ethanol/spirits manufacturers

    20

  • 21

    54%24%

    16%

    6%

    Price is lower

    Animalperformance isbetterBetter availability

    Other

    Why do you feed coproducts? • 54% of those who responded to

    this question said that the main

    reason they feed coproducts is

    price or price related

    • Response listed as "other" is

    health benefits

    • 24% said that they feed

    coproducts due to increased

    animal performance – this is

    compatible with the 22% who

    said that they did in fact see

    increased animal performance)

    http://www.distillersgrains.org/http://www.distillersgrains.org/

  • Challenges and Opportunities22

  • DDGS – Some Key Issues2005

    • “Mountains of distillers grains”• Livestock feed

    – Current generation products– Next generation products– Processed feeds– New species

    • Standardized grading system• Sulfur / phosphorous• Mycotoxin contamination• Energy consumption / cost• Optimizing quality w/ ethanol

    • Consistency / variability• Transportation

    – Domestic– International– Flowability

    • Other value-added uses– Human foods– Industrial products

    10 MILLION TON QUESTION

    23

  • DDGS – Some Key Issues2019

    • “Mountains of distillers grains”• Livestock feed

    – Current generation products– Next generation products– Processed feeds– New species

    • Standardized grading system• Sulfur / phosphorous• Mycotoxin contamination• Energy consumption / cost• Optimizing quality w/ ethanol

    • Consistency / variability• Transportation

    – Domestic– International– Flowability

    • Other value-added uses– Human foods– Industrial products

    24

  • DDGS – Some Key Issues2019

    • FSMA (Food Safety and Modernization Act)– Production practices & safety

    • Effects of process evolution on livestock performance

    • Are we capturing the TRUE VALUE from distillers grains?– Proteins– Fibers – Nutraceuticals

    • We will learn about these and other issues– Our speakers are industry leaders

    25

  • 2019 Symposium

    • Wide array of topics– Markets, economics, domestic, exports– Beef, dairy, swine, poultry– Processing (upstream and downstream)– Regulatory issues – Networking opportunities

    • Breaks• Lunches• Large reception tonight• Exhibitors / sponsors• Scholarship winners

    26

  • 2019 Symposium

    • Housekeeping items– Please silence your cell phones– Rest room locations– Trade show / meals– Emergency evacuation– Parking– Speakers, please stay on time

    27

  • Thank you!Enjoy the Symposium!

    Consider becoming a DGTC member:

    - Application forms available at registration desk

    - www.distillersgrains.org

    28

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    DISTILLERS GRAINS TECHNOLOGY COUNCIL

    “Increasing the awareness of the value of Distillers Grains”

    23rd Annual Distillers Grains Symposium�– Symposium Overview – Welcome!OUR END USERSSlide Number 4Brief OutlineDistillers Grains �Technology �Council� Member-driven organizationWhat Do We Do?What Do We Do?Historical PerspectivesDGTC has worked with beverage, fuel, and livestock industries > 70 years (began in 1945)Distillers Grains Technology CouncilDistillers Grains in Animal FeedsDistillers Grains Technology CouncilCoproducts in 2019Slide Number 15Fermentation ProductsEvolving ProcessesFuel Ethanol GrowthDistilled Spirits GrowthDDGS Quality & ValueSlide Number 21Challenges and OpportunitiesDDGS – Some Key Issues�2005DDGS – Some Key Issues�2019DDGS – Some Key Issues�20192019 Symposium2019 SymposiumThank you!�Enjoy the Symposium!Slide Number 29