suzhou gene automation - 副本

SUZHOU GENE AUTOMATION

www.generobotic.com

Content

www.generobotic.com

Company introduction

Main products

• Welding robot

• Cutting robot

• Material Handling robot

• Collaborative robots

• Smart Factory

Typical projects

SUZHOU GENE AUTOMATION CO., LTD. www.generobotic.com

Suzhou GENE Automation is national High-tech enterprise focuses on industry robots application research &development. GENE is the core member of EMERGEN Group. Dr. Gan-CEO of EMERGEN Group and Dr. Chi –CEO of GENE Automation are the first national Thousands Overseas Elites, the national distinguished robot special experts.

GENE R&D team with over 60 engineers have rich experience robot control and automation. Most of them have worked in ABB robot automation dept, KUKA control dept or Yaskawa robot control dept exceeding 6 years.

GENE Working Mode:Shanghai GENE: R&D center, provides technical support to Suzhou GENESuzhou GENE: integrator, marketing for robot process systems, automation projects and smart factory.GENE main business field: military industry, auto field, household field, fitness industry, electronics, energy industry, medical industry, toy industry, smart factory and others.GENE mostly uses robot brand as Kawasaki, ABB, STAUBLI, its own brand and others...

Company Introduction


In 2017, new collaborative dual-arm robots are launched with patented robot control system.

In 2017, GENE and KAWASAKI built a NEW robot factory of GENE controller and KAWAKASI robot. And appoint GENE as the sole distributor in whole China.

In Jan of 2018, GENE robot controller gets China National R&D plan first award for its patented top-robot controller, which could be used in market robots.

GENE provides professional customized projects and leads MADE IN CHINA 2025.

GENE centers in Shanghai, Suzhou, Beijing, Shenzhen, Wuhan and Dongguan are always ready for service.

Company Introduction


Suzhou GENE Shanghai GENE

‐Manufacturing, marketing &Service center ‐Technical Support & R&D


GENE AUTOMATION Main Characters

Group CEO‐Dr. Gan Zhongxue

University of Connecticut, USA.The first batch of thousands of people plan to be selected, the first batch of national special experts

Former ABB Global Robot Chief ScientistDirector of ABB North America/China Research CenterVice Chairman of the Board of Directors of Xinao Group, Chief Scientist

Experience:‐ Invented remote robot control technology, developed first ABB nuclear power plant remote maintenance robot‐ Invented smart interaction controller, developed ABB second generation robot controller‐Invented Flexible Behavior Control Technology, developed ABB third generation robot controller


GENE AUTOMATION Main Characters

CEO‐Dr. Yonglin ChiRobot control ScientistThe first batch of the recruitment program of global expertsThe former‐manager of the robot control department of ABB China R&D Center and the operation manager of the Precision Assembly Engineering Center.Some technological breakthroughs in more than ten‐years work in ABB have been achieved:(1) Product development of a new generation of compact robot controllers;(2) The first fully automated assembly line in the electronics industry‐Iphone production line;(3) The introduction of force control technology in China and its promotion in industry;(4) Development of various robot application systems;(5) Core technology and application of robot flexible electronic assembly production line.

Now, GENE has its patented dual‐arm robots, SCARA robot, robot control system and smart factory system.


Cooperation Companies &Partners


GENE Patents


GENE ADVANTAGES:

a. World-leading industrial robot control technology.

b. Self-patent products for different customization.

c. Independent R &D center in Shanghai with over 60 engineers for robots

application and automation projects like robot handling system, robot working

stations, smart factory…

d. Timely production and experienced service.

e. Long-term company planning, focus on service and win-win idea for all

customers.

Content

www.generobotic.com


Main products

• Welding robot• Cutting robot



• Smart Factory

Typical projects

www.generobotic.com2019年6月18日星期二

GAR-6A003-1445 Arc welding robot systemGAR-6A003-1445 Arc welding robot system

Exclusive welding robot for Arc /TIG welding• Fast Torch and wires installationWelding software• Special arc welding version, swift programming• Self-adaptive welding function to modify robot's position, weave pattern, and speed to weld

various joints• Intelligent, flexible and high accurate built-in software for a variety of arc welding

applications.

• Welder support• Standard interface, compatible with any major brand welder and welding power source• Support Denmark MIGATRONIC and USA ESAB welder, greatly reduces commissioning

time

• External interface• 8-channel digital input / 8-channel digital output, 4-channel analog input / 4-channel analog

output, meet all conventional welding workstations requirements• Open user programming interface for easy docking with external devices (such as laser

scanners)


Loading 6 kg

Robot weight 150 kg

Reach 1445 mm

Repeat location accuracy 0.02 mm

Trajectory Accuracy 0.1 mm

Max Move Speed 4 m/s

Protection Grade IP54

Installation Method Floor, Ceiling

Working Temp. 0 –45°C

Color White

Axis movement Range

J1 -165°~ +165°

J2 -90°~ +150°

J3 -175°~ +45°

J4 -180°~ +180°

J5 -135°~ +135°

J6 -360°~ +360°

ARC Robot SpecificationARC Robot Specification


GENE Patented controller which could be used for most market robots and different application like cutting, welding, handling. It provides GENE the China National R&D plan Award in Jan of 2018.

‐60 professional robot control experts focusing on R&D and test over 6 years, and with national project support, world leading robot control technology‐The first prize of China Ministry of Science and Technology's robotic motion control owner‐Fully match internationally renowned brand robots ‐ Kawasaki, ABB, Kuka, Staubli, etc.‐Special software for arc welding, drawing on the length of each family in Japan, the programming of the process path is fast and simple

Features:

Controller and Teach PedantController and Teach Pedant


Welding Controller and Teach PedantWelding Controller and Teach Pedant

Item SpecificationController Dimension 700X650X450 mm

Tech Pedant Dimension 250X170X80 mm

Software Special Welding Software

Built-in IO 8/8/4/4

E-bus EtherCAT

Support Welder JASIC, MEGMEET

Support max 3 External axis 3

Power Voltage 220 V

Max Power Consumption 2 KVA

Technical Data‐Adaptive welding function, which can be used to modify the position, weaving pattern and speed of the robot to fill various joints

‐Built‐in intelligent software for different applications

‐Protection grade IP54 makes it adapting to various industrial environment.


Welding SamplesWelding Samples

03‐TIG Aluminum Welding

02‐MIG Single pulse SS weldingSpeed：30mm/s01‐MIG Steel Welding

04‐TIG Aluminum Welding without wire

www.generobotic.com

Laser Welding Stations

Easy welding programming

Variety of positioner are supported

Supports multiple welder power supply

Robotic system, standard welding station and fully automatic welding

station as options

www.generobotic.comSUZHOU GENE AUTOMATION CO., LTD.

Laser Welding Robot SystemLaser Welding Robot System

Features* Smart and reliable operation for large 3D welding.

* Fixture could be made according to needs.

* Dual or more welding working station could be done in

this system to reduce fixture installation time and improve

output.

* The unique swing welding method of head make

welding seam wider which guarantee large workpieces

welding quality and better surface result.

* High repeat accuracy, no consumable, and flexible

processing characteristics makes lower production cost.

GENE laser welding system is designed as the optimal welding solution for each

industries. It is suitable for thin material, high precision parts spot welding, butt welding,

stitch welding and seal welding.


Item Specification

Robot working Area 0-2000mm

Fiber Laser Power 1000-10000w

Y axis Travel Range 0-2000mm

Welding Platform Working Range 02500x2000mm

A axis Chunk Radius 0-4000mmB axis Rotating angle 0-950

Technical Data & Laser Welding SamplesTechnical Data & Laser Welding Samples


Standard Fiber Laser Welding Station

Welding Laser Power: 1,000w to 10,000w /150 ‐300w QCW laser

Laser welding plays a more and more important role in metal sheet welding includes carbon steel，stainless steel, copper, aluminum, nickel alloy and others. It has a better surface performance than traditional soldering, arc welding and with no wires or extra supplement. Laser welding is considered as the first choice in high accuracy and quick welding requirements fields.


Standard Fiber Laser Welding Samples


Customized Automatic Laser Welding Stations

‐The customized automatic laser welding station could be designed for different products;‐GENE patented welding technologies at stainless steel, aluminum, copper and brass with smooth and shining surface;‐Automatic loading and unloading process for various products model‐one‐click‐switching;‐Different laser power and multiple laser source as option;‐Environment friendly with dust collection system .

Content

www.generobotic.com


Main products

• Welding robot

• Cutting robot• Material Handling robot


• Smart Factory

Typical projects

www.generobotic.com

Laser Cutting Robot SystemLaser Cutting Robot System

The cutting system is widely applied in Auto frame, chassis, metal sheet, fitness

equipment, household appliances, lifts, machinery and other industries. Robot cutter

leaves more operation space, has low running and maintenance cost.

Fiber laser bears higher cutting quality, longer service life, lower running cost compared

with traditional laser. It also grants flexibility for robot cutting process.

Features* Production cycle will be shorten effectively with laser rapid cutting performance.

* Small and smooth cutting kerf, outstanding consistency.

* Simple operation and friendly interface decrease labor cost.

* No pollution in laser process and no harm to operators.

* Laser processing avoid cutting tool consumption, reduce running cost.

* Steady and reliable laser performance for mass industry production requirements.


Laser Cutting Robot System-Installation MethodLaser Cutting Robot System-Installation Method

Gantry Type Gantry type‐Dual working stations

Floor Type Fully protection Type


Laser Cutters at Clients Site:Laser Cutters at Clients Site:

GEELY Projects

www.genelaser.com


Item Specification

Laser Power 500w /700w /750w /1000w /1500w /2000w

Wavelength 10.6μm

Beam Quality (M²) ≤1.2

Applied Robot ABB, KAWAWSAKI, Staubli, KUKA

Working Radius 1400-2010mm

Repositioning Accuracy ±0.02mm

Installation Method Floor, Ceiling and Wall

Technical DataTechnical Data

Content

www.generobotic.com


Main products

• Welding robot

• Cutting robot

•Material Handling robot


• Smart Factory

Typical projects


Material Handling Robot SystemMaterial Handling Robot System

CNC Robot Systems at clients site

Features：• All‐in‐one integration• Unified interaction interface• Direct service to end user• Win‐win solution


Palletizing Robot General RootPayload: 180‐500kgs Payload:165‐210kgs

Material Handling Robot SystemMaterial Handling Robot System


4 Axis -SCARA robot4 Axis -SCARA robot

1) Application High precision module assembly, small items handling. And other industries with labor relative work.

2) Technical DataPaylaod:1~6KGSpace requirement: Compact size with unique integrated controller design

3) FeatureFully patent developed product;High speed &precision;Low vibration;Space saving design;Extra Vision System as option;Food grade lubricants.


4 Axis -SCARA robot4 Axis -SCARA robot

Content

www.generobotic.com


Main products

• Welding robot

• Cutting robot


• Collaborative robots• Smart Factory

Typical projects


Dual-Arms RobotDual-Arms Robot

Modular design

Double‐armed design

220V AC & 48V DC Dual Supply System

Drag‐pull function

All Independent Design

Dual arms cooperation

Lightweight Design

Smart feedback closed loop



Item SpecificationWorking Range 590 mm

Loading Weight 3 kgs

Repeating Position Accuracy 0.03 mm

Arm Length 945 mm

TCP max speed 2 m/s

TCP max Acceleration 20 m/s2

Axis 1 Working Area +180°~ ‐180°, Speed 180°/s

Axis 2 +120°~ ‐120° 180°/s

Axis 3 +180° ~ ‐180° 200°/s

Axis 4 +120°~ ‐120° 200°/s

Axis 5 +180°~ ‐180° 200°/s

Axis 6 +120°~ ‐120° 200°/s

Axis 7 +360°~ ‐360° 200°/s

Item SpecificationRobot Weight 20 kgs

Working Temp. 0‐40℃Rated Power 1600 W

Power Supply AC 220V, 50 /60Hz; DC 48V

IP Rating IP30 [1]Robot Installation At any angle

Dual‐arm Robot


ApplicationsApplications

Military Product Assemble Line Toy Assemble Line Automatic Baking

Self‐patented collaborative dual arm robot applications:

More demo Video:https://www.youtube.com/channel/UCuRVVB0_ToORXz7xiMRul1Q/featured?view_as=public


7 Axis Single-arm Robot7 Axis Single-arm Robot

Application:Modular design

Double‐armed design

220V AC & 48V DC Dual Supply System

All Independent Design

7 Axis arms cooperation

Lightweight Design

Smart feedback closed loop

Dull &drag function

Real collaborative robot with anti‐collision

function

Vision System as option


The rescue robot is a remotely steerable intelligent device after earthquake, debris flow and other post‐disaster search and rescue, also chemical and toxic, dangerous material leakage. With track structure, it has excellent performance and is suitable for complex environments. It has an omnidirectional vision system and could equipped with a variety of sensor modules. After the disaster, emergency work such as life recognition, remote communication, and nutrient delivery can be carried out. It has been applied in fields such as refining and chemical engineering and coal mining operations.

Sampling robot &rescue robot

Image at CIIF 2018 Shanghai

Content

www.generobotic.com


Main products

• Welding robot

• Cutting robot


• Collaborative robot

• Smart factory

Typical projects


1. Smart Factory 4.0 &Made In China 2025


Smart Factory 4.0 &Made In China 2025


Smart Factory 4.0 &Made In China 2025Project video: https://youtu.be/HEO070VG4ug


Smart Factory Software Architecture


Smart Factory Projects

Main Projects in 2017-2018

Huaxiang Group-USD32million

Shenling Elevator-USD2.2 million

Great Group-USD9 million

KFMI –USD14.9 million

Jiangsu Xingda-USD149.3 million

Luzhou Laojiao-Chinese Liquor

Content

www.generobotic.com


Main products

• Welding robot

• Cutting robot


• Collaborative robot

• Smart factory

Typical projects


1. Smart Factory-Electronics Plant1. Smart Factory-Electronics Plant

Flexible processing line

Key process automation

Intelligent logistics

Smart storage

Device interconnection and

data acquisition system

Industrial big data platform

Intelligent workshop

management system

"Internet +" app

PLM application

Information system

integration

Demo Video at Youtube:https://youtu.be/HEO070VG4ug


2. Smart Factory‐Intelligent Brewing Plant2. Smart Factory‐Intelligent Brewing Plant

The robot simulates the

traditional "back to the right"

process

Intelligent wine extraction based

on physical and chemical

indicators

Stereo fermentation tank and

battery management

Premium wine rate from 30% to

50%

The output is from 100 kg per

ounce to about 130 kg.


3. Automatic Screws Installation

Figure2‐3 螺母车间三维布局图


4. Toy automatic assemble line

‐Automatic assembly line for customized toy model.


5. Laptop LCD assemble line


5. Laptop LCD assemble line-data acquisition system


6. Military Network Equipment Assembly System

54


7. Military Network Equipment Assembly System

55


8. Automatic welding system

56


9. Automatic welding and polishing system at High speed train

57

Bogie MillingBogie Milling


10. Automatic polishing system at Aerial Engine

58

THANKS

No. 18 Xiangpu Road, Suzhou Industrial Park, 215000, ChinaT +86‐512‐62700537 Mobile +86 158 9558 [email protected] www.generobotic.com

Find more videos at GENE youtue page please.

Website Weichat

suzhou gene automation - 副本

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