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TRANSCRIPT
Our company
Suzhou KeyTec PC presentation
Suzhou KeyTec Precision Components Co. Ltd. (China)
Established WOFE in 2000
Total investment 18M$
Fully equiped Toolshop
Metal & Plastic & Decoration
Components & Full Assembly
27000m2 floor space
ISO 14001 certified (2002)
TS 16949 certified (2004)
ISO 13485 certified (2012)
25 M€ Sales (2013)
Our capacities
Suzhou KeyTec PC presentation
Production Process
Molding Stamping
Plating
Assembly
Customer delivery (components or systems)
Manufacturing process
DesignNew Tool
build
Gages, jigs, aids
Spare parts, maintenanc
e
Painting/ decorating
Precision Stamping
Suzhou KeyTec PC presentation
Floor Space: 1600m2
Presses: 14 (Kaiser, Seyi, Micron)
Tonnage: 25T-400T
High Speed (800SPM)
Deep Drawing
Deburring & Cleaning
Ultra Sonic Cleaning
Auto Bending & Assy
Injection Molding
Suzhou KeyTec PC presentation
Machines: 40 (Arburg, Demag, Engel)
Insert Molding (Metal + Plastic)
Clean room Molding
Electric molding
Tonnage: 15-650T
2K (2shot) molding
Floor space: 2500m2
Painting
Suzhou KeyTec PC presentation
Floor Space: 1000m2
1 Automatic spindle line
2 Manual stations
1 Water-based robot painting line
CO2 Snow, Ionized and Plasma cleaning
integrated in robot line
Surface treatments for decoration
Suzhou KeyTec PC presentation
Laser Etching
Silk screen Printing
Pad (tampon) Printing
Painting
Plating (outsourced to partner)
Metal PVD on plastic
Assembly
Suzhou KeyTec PC presentation
Area: 3000m2
Laser Welding
Ultra-sonic Welding
Adhesive Bonding
Solder-Wave Assy
Manual assembly
High-class Clean Room (class 100K-1K)
Additional 1000m2 dedicated to LCD-BL/TP Assembly
Tooling
Suzhou KeyTec PC presentation
World-Class Tooling Center established in 2004
Die/Mold DFM + Development
Spare parts + New Die and Mold manufacturing
Latest investment: Agie Charmilles CUT3000 (2) with
1.5 U and 3D cutting
Technology roadmap
Suzhou KeyTec PC presentation
Water Based Robot Painting
High Precision Wire cutting ( 1.5 micron and 3D cutting)
Burr Free Tooling Design
Reel to Reel Stamping and Over Molding
High Speed Stamping
Round Table Over (Insert) molding
Ultra clean oil-free stamping
Ultra clean molding (plasma, CO2 snow)
Vacuum metalization
Quality assurance
Suzhou KeyTec PC presentation
ISO 9000 (since 2001)
ISO 14001 (since 2002)
TS 16949 (since 2005)
ISO 13485 (TüV, since 2012)
APQP/PPAP
FMEA & MSA/SPC/G-RR
Supplier Quality Assessment (SQA)
8D Action, Continuous Improvement, Training
Conform to ROHS, REACH Registration
Our quality system
Suzhou KeyTec PC presentation
Quality Manual
Procedure
Work Instruction
Data Forms
APQP
PPAP
SPC
FMEA
MSA
Customer’sRequirement
“KeyTec-inside”
Suzhou KeyTec PC presentation
Special metal parts
Suzhou KeyTec PC presentation
Ultra-Thin LCD
Frames (0.1mm)
Thick bus bars
(3.0mm)
Special plastic parts
Suzhou KeyTec PC presentation
Over moulding
mounting bracket
Battery Terminal Cover
2K Moulding
Aperture (2mm)
Automotive insert-molding
Suzhou KeyTec PC presentation
Brake Sensor
Carrier Coda connector
Airbag
Ignitor Body
SAFETY PARTS
Automotive decorative parts
Suzhou KeyTec PC presentation
Main Process:
Molding
Painting
Printing
Laser etching
Complete submodule
Suzhou KeyTec PC presentation
Simultaneous 45 Metal & Plastic Components
APQP
DFM
Tool Design
Tool build
Project mgmt
SQA and SQM
PPAP
39 Mold tools
6 Dies
LCD TV Backlight & Touchpanel
Suzhou KeyTec PC presentation
Components:
Cover Bottom
Cover Driver
Lamprails
Guide Panels
Cleaning
Cleanroom assembly
Class 100
Functional test
End product
Professional product: Gas controller
Suzhou KeyTec PC presentation
Valve for USA water heater
Metal parts
Bobbin winding
Welding
Glueing
Testing
CADCAM mouse housing
Suzhou KeyTec PC presentation
Metal & Plastic parts
Soft touch painting
Laser Etching and Printing
Heat Staking and Assembly
Complete Module
Choice of 3 different processes for the lens:
Mold →Paint → Print → Laser etch → UV paint
Mold →Silk Screen Print
2K molding
Professional end product
Suzhou KeyTec PC presentation
Plastic
Connectors
Printing
PCB surface mounting
Assembly & Testing
End Product
Metal evaporation on plastic
Suzhou KeyTec PC presentation
Mold → CO2 cleaning → (base coat paint)
→ PVD (Physical Vacuum Deposition) →(top coat paint)
high gloss
moldingPVD Plating Print & topcoat
Cosmetic dashboard modules
Suzhou KeyTec PC presentation
Painted & printed
steering wheel
control panelGPS Display
Control Panel