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Vermelding onderdeel organisatie 1 1st International Conference on Sustainable Construction Materials: Design, Performance and Application August 10-12, Wuhan, China Feedback on pavement recycling Dr. Liantong Mo State Key Laboratory of Silicate Materials for Architectures Wuhan University of Technology

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Page 1: Sustainable Construction Materials€¦ · USA’s Status of Utilization of By-Products in Flexible Pavements ... • Waste materials: plastic waste, ceramic waste, foundry sand and

Vermelding onderdeel organisatie

1

1st International Conference on

Sustainable Construction Materials:Design, Performance and Application

August 10-12, Wuhan, China

Feedback on pavement recycling

Dr. Liantong Mo State Key Laboratory of Silicate Materials for ArchitecturesWuhan University of Technology

Page 2: Sustainable Construction Materials€¦ · USA’s Status of Utilization of By-Products in Flexible Pavements ... • Waste materials: plastic waste, ceramic waste, foundry sand and

Vermelding onderdeel organisatie

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Conference Location: Wuhan, China

First Bridge Cross Yangtze River

Yellow crane Tower

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Vermelding onderdeel organisatie

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Conference Sponsors:

Page 4: Sustainable Construction Materials€¦ · USA’s Status of Utilization of By-Products in Flexible Pavements ... • Waste materials: plastic waste, ceramic waste, foundry sand and

Vermelding onderdeel organisatie

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Main topics, but not be limited to• Mix design methodology of concrete• Hydration of cement and cementitious by-products• Processing, testing and application of recycled materials• Innovative application of industrial by-products in concrete• High-tech concretes• Technical durability of concrete• Performance of bitumen and its modification• Construction technologies• Warm Mix Asphalt Technologies• Recycled asphalt pavement engineering• Functional asphalt pavement• Constitutive modeling and simulation

Page 5: Sustainable Construction Materials€¦ · USA’s Status of Utilization of By-Products in Flexible Pavements ... • Waste materials: plastic waste, ceramic waste, foundry sand and

Vermelding onderdeel organisatie

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Conference information

Received abstracts: 207Accepted papers: 97Presentations: 56 Supporting Journals: 2 CD: 1

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Vermelding onderdeel organisatie

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90 delegates

12 different nations and regions

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Vermelding onderdeel organisatie

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Papers and presentations on recycling and use of so-called waste materials

Institute, Nation/region Number of PapersDelft University of Technology, NL: 4The Hong Kong Polytechnic University: 3Kingston University, UK: 1Stellenbosch University, South Africa: 2Clemson University , USA : 1Hohai Delft University, CN: 1Huaiyin Institute of Technology,CN: 1Wuhan University of Technology, CN: 1

Total: 14

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Re-Use and Recycling of so called Waste MaterialsProf. A.A.A. Molenaar, Delft Univer. of Tech.

• Re-use of old asphalt is a well developed technique and much wider applied, but there is still very much to gain.

• Re-use and recycling need firm support from and should be enforced by legislation.

• The recycling and re-use era has just begun in road engineering.

• CDW and RAP are not waste materials but just other types of materials with intrinsically high values.

• CDW and RAP should be treated as “normal” materials.

Paper-1

Page 9: Sustainable Construction Materials€¦ · USA’s Status of Utilization of By-Products in Flexible Pavements ... • Waste materials: plastic waste, ceramic waste, foundry sand and

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Cement treated recycled demolition waste as a road base materialD.X. Xuan, L.J.M. Houben, A.A.A. Molenaar, Z.H. Shui, Delft Univer. of Tech. NL

• Develop models to predict the mechanical parameters of CTGM which are needed for pavement design from of material parameters like composition, cement content etc.

• Show the high potential of CTGM’s for use as road base material.

Paper-2

Page 10: Sustainable Construction Materials€¦ · USA’s Status of Utilization of By-Products in Flexible Pavements ... • Waste materials: plastic waste, ceramic waste, foundry sand and

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Compressive strength model

y = 0.077xR2 = 0.96

y = 0.100xR2 = 0.95

y = 0.125xR2 = 0.95y = 0.191

R2 = 0.96

0

2

4

6

8

10

12

0 20 40 60 80 100 120 140 160(C/W)×D8

Unc

onfin

ed c

ompr

essi

ve s

treng

th (M

Pa)

Masonry: concrete =0%:100%Masonry: concrete =35%:65%Masonry: concrete =65%:35%Masonry: concrete =100%:0%

(a)

y = 0.077xR2 = 0.96

y = 0.100xR2 = 0.95

y = 0.125xR2 = 0.95y = 0.191

R2 = 0.96

0

2

4

6

8

10

12

0 20 40 60 80 100 120 140 160(C/W)×D8

Unc

onfin

ed c

ompr

essi

ve s

treng

th (M

Pa)

Masonry: concrete =0%:100%Masonry: concrete =35%:65%Masonry: concrete =65%:35%Masonry: concrete =100%:0%

(a)

y = 0.075xR2 = 0.95

0

2

4

6

8

10

12

0 20 40 60 80 100 120 140 160(C/W)×D8× e0.0088M

Unc

onfin

ed c

ompr

essi

ve s

treng

th (M

Pa)

(b)

y = 0.075xR2 = 0.95

0

2

4

6

8

10

12

0 20 40 60 80 100 120 140 160(C/W)×D8× e0.0088M

Unc

onfin

ed c

ompr

essi

ve s

treng

th (M

Pa)

(b)

8 0.00880.0747 MC

Cf D eW

C: cement content; W: water content;D: dry density;M: masonry content

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Elastic modulus from compression test at 28 days

y = 164.6xR2 = 0.68

y = 193.3xR2 = 0.85

y = 212.5xR2 = 0.76

y = 290.0xR2 = 0.62

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

20000

0.00 20.00 40.00 60.00 80.00 100.00 120.00(C/W)0.71×D7.4

Tang

ent e

last

ic m

odul

us (M

Pa)

Masonry: concrete =0%:100%Masonry: concrete =35%:65%Masonry: concrete =65%:35%Masonry: concrete =100%:0%

(a)

y = 164.6xR2 = 0.68

y = 193.3xR2 = 0.85

y = 212.5xR2 = 0.76

y = 290.0xR2 = 0.62

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

20000

0.00 20.00 40.00 60.00 80.00 100.00 120.00(C/W)0.71×D7.4

Tang

ent e

last

ic m

odul

us (M

Pa)

Masonry: concrete =0%:100%Masonry: concrete =35%:65%Masonry: concrete =65%:35%Masonry: concrete =100%:0%

(a)y = 161.3xR2 = 0.83

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

20000

0.00 20.00 40.00 60.00 80.00 100.00 120.00(C/W)0.71×D7.4e0.0053M

Tang

ent e

last

ic m

odul

us (M

Pa)

(b)

y = 161.3xR2 = 0.83

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

20000

0.00 20.00 40.00 60.00 80.00 100.00 120.00(C/W)0.71×D7.4e0.0053M

Tang

ent e

last

ic m

odul

us (M

Pa)

(b)

0.71 7.4 0.0053161.3 ( ) MCE D eW

C: cement content; W: water content;D: dry density;M: masonry content

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Assessing the resilient behavior of recycled mix-granulate with repeated load CBR testingAraya A.A., Molenaar A.A.A., Houben L.J.M., Delft Univer. of Tech. NL

0

100

200

300

400

500

600

97.1%

98.0%

100.5

%

99.9%

100.1

%10

1.0%

105.8

%

DOC

Eequ [MPa]

0

2

4

6

8

10

12p [MPa]Modulus Plunger load

Testing FE-modelling Results

Paper-3

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• The effect of the DOC on the mix granulate is elaborated in terms of strength property i.e. the penetration load required to penetrate 2.54 mm

• Cyclic triaxial test is not affordable to be used in day-to-day practice particularly in developing countries

• Affordable repeated load CBR test yields good estimate of Resilient Modulus

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Recycling Wastes for Use as Construction Materials Prof. C.S. Poon, The Hong Kong Polytechnic University

• Use of recycled coarse aggregates

•Prescribed grade 20 concrete mix with 100% recycled coarseaggregates

•Designed grade 25-35 concrete mix with 20% recycled coarseaggregates

•Sub-base materials for carriageways (recycled aggregates : virginaggregates, 6 : 4)

•Use of recycled fine aggregates is limited

Paper-4

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limitations: Low workability, reduced strength and high shrinkage Feasible use on large scale: Pre-cast bricks and blocks

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Recycled AggregateRecycled Aggregate + Recycled Glass

Recycled Glass + Recycled Aggregate + Photo-catalyst

Eco brick

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Using C&D waste as rendering mortar

Feasible use of the sorted construction waste for mortar applications

Influence of recycled aggregates on properties of mortar. Long term behavior of mortar produced (e.g. drying

shrinkage)• Water absorption, porosity and drying shrinkage of

hardened mortar increased with increase in recycled aggregate content

• Higher workability led to improved bond strength between the mortar and the brick

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Properties of Cementitious Rendering Mortar Prepared with Recycled Fine AggregatesPOON Chi–sun, KOU, Shi-cong, The Hong Kong Polytechnic University, Hong Kong

• lower compressive strength and elastic modulus

• Improved bond strength between the mortar and

the brick

• Is feasible to use fine recycled aggregate instead of

sand and natural crushed fine stone.

Paper-5

Page 19: Sustainable Construction Materials€¦ · USA’s Status of Utilization of By-Products in Flexible Pavements ... • Waste materials: plastic waste, ceramic waste, foundry sand and

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Use of Recycled Glass in Architectural MortarsPOON Chi–sun, KOU, Shi-cong, The Hong Kong Polytechnic University, Hong Kong

• self-compacting method is suitable to produce architectural mortar containing up to 100% recycled glass.

• recycled glass can be used in architectural mortar.

Paper-6

Page 20: Sustainable Construction Materials€¦ · USA’s Status of Utilization of By-Products in Flexible Pavements ... • Waste materials: plastic waste, ceramic waste, foundry sand and

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Recycled Aggregates: Production, Properties and Value-added Sustainable Applications

LIMBACHIYA M C , Kingston University, UK

• An extensive scientific research and full-scale site trials• quality recycled concrete aggregates can be produced

and can be used successfully in a range of concrete applications.

• The effects of up to 100% coarse recycled concrete aggregate (RCA) on fresh, engineering and durability related properties have been established

• is suitable for use in a rage of sustainable applications.

Paper-7

Page 21: Sustainable Construction Materials€¦ · USA’s Status of Utilization of By-Products in Flexible Pavements ... • Waste materials: plastic waste, ceramic waste, foundry sand and

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Test Study on the Recycled Aggregate and Concrete

Regenerated from Worn Cement Concrete PavementYun DONG,Weizhong HE, Huaiyin Institute of Technology,CN

• Fine Fraction is about 26% of recycled aggregate after secondary broken

• High water-absorbing ratio: 4%~11%• High Los-angle weared stone value 32.7, crushed

stone value 26.5• Reasonable content of recycled aggregate: 60%

Paper-8

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Why Life Cycle Costing Is Needed for Realistic Comparisons in Pavement Rehabilitation SelectionJenkins KJ, Stellenbosch University, South Africa

• Utilising whole-of-life costs highlights the benefits of pavement recycling.

• Maximizing the reuse of existing materials and minimizing the consumption of new materials provides both economic and environmental benefits.

• Combining these factors optimally by enhancing the recycled materials using bitumen stabilization for flexibility and durability provides an attractive technology for cost-effective pavements.

Paper-9

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Durability of bitumen stabilised materialsTwagira ME, Jenkins KJ, Stellenbosch University, South Africa

• Circulation time at elevated temperature before foaming influences age hardening;

• Short term age hardening of foamed bitumen might occur during mixing.

• The effect on ageing is more notable for soft (80/100) bitumenthan hard (60/70) bitumen;

• The foaming process does not alter the bitumen properties;• Long term binder ageing in the field is very difficult to determine

conclusively;• MIST is a useful tool for simulating moisture damage of BSMs

realistically, followed by triaxial testing

Paper-10

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USA’s Status of Utilization of By-Products in Flexible PavementsSerji Amirkhanian, Clemson University , USA

Types of Recycled Materials• Reclaimed asphalt pavement (RAP)• Scrap tires (crumb rubber)• Shingle scraps• Ash (fly ash, bottom ash, and MSW combustor ash)• Slag (blast furnace, coal boiler, nonferrous, and

steel)

Paper-11

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U.S. RAP Production•90 million metric tons of RAP are produced in the U.S. each year

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Types of Applications of Scrap Tires

• Rubber-modified surface course (R-M SC)• Rubber-modified open-graded friction course

(R-M OGFC)• Dense-graded friction course (DGFC)• Gap graded friction course (GGFC)

• Stress absorbing membrane interlayer (SAMI)

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Annual U.S. Shingle Scraps

9 MillionMetric Tons:

RoofingDemolition

(90%)

1 MillionMetric Tons:New ShingleProduction

(10%)

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U.S. Recycled Coal Fly Ash•53.5 million metric tons produced annually•14.6 million metric tons recycled annually (27%)

OtherRecycling,

14.45MillionMetric

Tons (99%)

AsphaltPaving,

0.15 MillionMetric

Tons (1%)

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U.S. Boiler Slag•2.3 million metric tons produced annually

NotRecycled,

0.16 MillionMetric Tons

(7%)Recycled,2.14 MillionMetric Tons

(93%)

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Study on Optimal Percentage of Reclaimed Asphalt Pavement in Central Plant Hot Recycling Mixture Prof. Xin Yu, Hohai University, China

• The cracking resistance and fatigue performance are the major indicators in determining the optimal percentage of RAP.

• Binder test results indicated the maximum percentage of the recovered asphalt without regeneration agent was 30%.

• Mixture test results indicated that the percentage of RAP material should be less than 30% without regeneration agent.

• Combined binder and mixture test results: the optimal percentage of RAP material < 30%

Paper-12

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Waste Materials to replace Natural Resources?? VAN DE VEN M.F.C. , MOLENAAR A.A.A. , POOT M.R, Delft Univer. of Tech.

• Waste materials were studied on their application into asphalt mixtures• Waste materials: plastic waste, ceramic waste, foundry sand and sintered

granulate• The best way to start with waste materials: use in a base course mixture. • Ceramic waste and industrial sand: relatively easy applicable. • Plastic waste requires a very special approach in the mix design: low

density• Sintered household waste shows difficulties: crushing during compaction,

high void content and uncertain permanent deformation.• use of waste materials is not a straight forward procedure: Environmental

requirements and functional performance

Paper-13

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Investigation of Water Stability of Concrete Wastes in Asphalt Treated BaseW. Wei, M.Z. Chen, S.P. Wu, H. Jiang, Wuhan Univer. of Tech.

• Asphalt mixture with recycled aggregate show poor resistance to moisture damage, but can be improved by surface treatment with organo-silicone

Paper-14

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Conclusions

• Waste materials can be widely used in road and pavement engineering.

• Quality recycled aggregate can be produced. • Good or improved performance has been reported• Test sections has been constructed for validation• ………• ……•

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Vermelding onderdeel organisatie

34

2nd International Conference on

Sustainable Construction Materials:

Design, Performance and Application

October 18-22, Wuhan, China