M/s Supra Vessels & Engineers Pvt. Ltd.

Sister Concern

M/s K.L. Engineering (India) Pvt. Ltd.

COMPANY PROFILE

CHARGE HEATER, NSRP, VIETNAM

INDEX

S.No. PARTICULARS PAGE

1 INTRODUCTION 1

2 QUALITY POLICY & VISION 2

3 COMPANY DETAILS 3

4 IN HOUSE QUALITY CONTROL PROCEDURE

4

5 THIRD PARTY INSPECTION AGENCIES INVOLVED

5

6 LIST OF MAJOR CLIENTS 6-7

7 LIST OF MACHINERY & OTHER EQUIPMENTS

8

8 PHOTOGRAPHS 9-51

INTRODUCTION

Supra Vessels & Engineers Pvt. Ltd. established since the year 1999 is

involved in the manufacturing of steel work fabrication i.e. A. Technological /

Structural Steel work fabrication B. Material Handling Equipments for Cement /

Sugar / Power / Petrochemical C. Process Equipments.

Supra Vessels & Engineers Pvt. Ltd. started with the tradition of quality work has

earned its goodwill by rendering its services to the most reputed Companies like-

TECHNIP INDIA LIMITED, LAFARGE INDIA PVT LTD, JAIPRAKASH

ASSOCIATES LIMITED, LARSEN & TOUBRO LTD, BHARAT PETROLEUM

CORPORATION LTD, ACC CEMENTS, LTD, HUMBOLDT WEDAG INDIA PVT

LTD, INDIAN RAILWAY, SHREE CEMENT LIMITED, VIKRAM CEMENT, ISGEC

JOHN THOMPSON, MAIHAR CEMENTS etc.

The manufacturing plant of Supra Vessels & Engineers Pvt. Ltd. is situated in

Bharatpur (Raj.) only 170 K.M. away from Delhi on the western railway zone,

where the company concentrates on its production activities. The unit also

maintains a marketing office in New Delhi which is responsible for the

Coordination, Contracting, Purchasing, Sales, Erection of various equipments.

Several repeat projects order from our esteemed clients testify the credibility of

Supra Vessels & Engineers Pvt. Ltd.

1

OUR QUALITY POLICY & VISION

We are committed to fabricate & supply high quality of steel products to our

customers. As a steel fabrication unit the emphasis is always on the achievements

of your indispensable goals.

Customer Satisfaction

High Quality of product & services

Offer the most Competitive price for our Customers

Prompt Delivery

Quality is what drives our Company forward, Control System followed at each step in the fabrication process raise the efficiency & performance of your final product produced.

Kamal Kumar Bhatia

Director

M/s Supra Vessels & Engineers Pvt. Ltd.

2

3

COMPANY DETAIL

Name of the Company Supra Vessels & Engineers Pvt. Ltd.

Works & Registered Office G-150, Brij Industrial Area, RIICO,

Bharatpur- 321001 (Rajasthan) India

Year of Establishment 1999

Works Area

Covered / Shed Area 9000 Sq. Yard

Open Area 4000 Sq. Yard

Total Area 13000Sq. Yard

Installed Power 250HP

Product Range

a) Technological / Structural Steel Fabrication

b) Material Handling Equipments for Cement/ Sugar/ Power

c) Petrochemical Equipments (Reformer/ Heater Parts)

d) Hydro mechanical Equipments.

Installed Annual Production Capacity

2500-3000 MT

Director Sh. Kamal Kumar Bhatia

Contact Person

Mr. Deepak Bhatia

Cell : 9414376340, 9414023077

Mail : supravessels@gmail.com

Name & Address of the

Sister Concern

K.L. Engineering (India) Pvt. Ltd.

Works At : G-151,152,153, Brij Industrial Area,

Riico, Bharatpur (Raj) 321001

Reg. Office at : D-21, Ranjeet Nagar, Bharatpur

(Raj) 321001

IN HOUSE QUALITY CONTROL PROCEDURE

4

Manufacturing Process

Raw Material

Procurement as per

design requirement

Material identification

as per QAP

Marking, Cutting,

Fit-up Inspection

Welding preparation

& set-up inspection

DT & NDT test on weld as

applicable

Welding inspection

(Visual & Dimension)

Review of WPS, WPQ &

PQR as applicable

Fabrication Inspection

as per QAP

Review of various charts

& reports as applicable

Inspection during & after

machining operation if any

Final inspection as per

fabrication Drgs. /

General Guidline

Execution of additional

tests if applicable

Mock-up assembly check-up /

assembly inspection

Checking of surface preparation & protection

from corrosion or heat

Visual Inspection of Painting

Process

Job identification & match make verification Final Painted Material Inspection

Final review of quality records as per

QAP required

Final clearance for job completion and for

client inspection.

THIRD PARTY INSPECTION AGENCIES INVOLVED

During the manufacturing activities the following third party inspection agencies were involved in the inspection of various in process as well as final products as per the duly approved Quality assurance plan.

TATA PROJECT LTD

BUREAU VERITAS

TUV NORD

ENGINEERS INDIA LTD

TOYO ENGINEERING

BHARAT PETROLEUM CORPORATION LTD

LARSEN & TOUBRO LTD

INDURE LOESCHE

ACC CEMENT

PROJECT & DOVELOPMENT INDIA LTD

INDOMAG LTD

HOLTEC

RESEARCH DESIGNS & STANDARD ORGANIZATION

FACTORY & BOILER INSPECTION

BAXCOUNSEL

DNV

LLOYD’S REGISTER

TESTING FACILITIES: Supra Vessels & Engineers Pvt. Ltd. Arrange to provide

adequate testing facilities for Chemical & Mechanical analysis (DT & NDT), Heat

Treatment Processes, Surface Preparation & Painting tests of jobs from approved

third party inspection agencies.

5

LIST OF MAJOR CLIENTS

S.No. Description Main Client Principle Client

1 Charged Heater NSRP Vietnam Technip India Ltd Technip India Ltd

2 DHDT HEATER FOR BPCL KOCHI BPCL Kochi Refinery Technip India Ltd

3 CDU & VDU Heater Structure BPCL Kochi Refinery Technip India Ltd

4 CDU & VDU Heater Structure BPCL Mahul,Refinery Technip India Ltd

5 Heater & Reformer Stack HPCL, Vizakh Technip India Ltd

6 Complete reformer structure GNFC, Gujarat Technip India Ltd

7 Structural Work IOCL Kochi Refinery Technip India Ltd

8 Hydrogen Reformer BORL (BINA Refinery) Technip India Ltd

9 Fabrication of 16 MO3 Material Ducts BORL (BINA Refinery) Technip India Ltd

10 Ventury Stack IOCL ,Haldia Refinery Technip India Ltd

11 Hot , Cold & Combustion Air Ducts BORL (BINA Refinery) Technip India Ltd

12 Stack Fabrication BORL (BINA Refinery) Technip India Ltd

13 Pipe Rack Structure HURL Sindri & Barauni Technip FMC

14 Pyro Step Cooler Shree Cement Ltd. Beawar Humboldt Wedag India Pvt Ltd

15 Complete PSA Skid Structure HPCL Vizag Refinery Dee Piping Systems

16 Complete PSA Skid Structure BPCL Kochi Refinery Dee Piping Systems

17 Pyro Step Cooler Star Cement Meghalaya Humboldt Wedag India Pvt Ltd

18 Complete PSA Skid Structure CPCL Chennai Dee Piping Systems

19 V-Separator Shree Cement Humboldt Wedag India Pvt Ltd

20 Complete PSA Skid Structure IOCL Mathura Refinery Dee Piping Systems

21 Complete conveyor structure JSW Dolvi Metso Minerals

22 VS -Separator Grasim Cement Humboldt Wedag India Pvt Ltd

23 Grate Cooler Shree Cement Humboldt Wedag India Pvt Ltd

24 Grate Cooler Inner Aeration System Orient Cement Humboldt Wedag India Pvt Ltd

25 Pyro Step Cooler Shree Cement Ltd. Humboldt Wedag India Pvt Ltd

26 Pyro Step Cooler Deccan Cement Humboldt Wedag India Pvt Ltd

27 Hoppers Shree Cement Ltd. Humboldt Wedag India Pvt Ltd

28 Grate Cooler RAS Cement Humboldt Wedag India Pvt Ltd

29 Preheating Cyclones Grasim Cement ( Kotputli ) Humboldt Wedag India Pvt Ltd

30 Duct & Chutes Grasim Cement ( Panipat ) Humboldt Wedag India Pvt Ltd

31 Raw Mill Pipping to Pyroclon Aditya Cement(Shambhupura)

Humboldt Wedag India Pvt Ltd

32 Cyclone & Supports Mumias Sugar Company Limited, Kenya

ISGEC JOHN THOMPSON

33 Cyclone & Supports Dharani Sugars & Chemicals Limited

ISGEC JOHN THOMPSON

34 FD & SA Ducting Mumias Sugar Company Limited, Kenya

ISGEC JOHN THOMPSON

35 FD & SA Ducting Chincholi Sugar & Bio Industries Limited

ISGEC JOHN THOMPSON

36 Complete stacker & reclaimer unit J.P. Cement, Jagyyapet Jai Prakash Associates Limited

37 Rake Car Upper Part For Bridge Reclaimer

Gujarat Anjan Cement Ltd. Jai Prakash Associates Limited

38 Supply of Platform & CRD Support structure on Loop Car For LS Lignite & Additive Stacker

Gujrat Anjan Cement Ltd. Jai Prakash Associates Limited

39 Structural Frame For Stacker Gujrat Anjan Cement Ltd. Jai Prakash Associates Limited

40 Steel Stage Supporting Structure Salma Dam Project,Afghanistan

Angelique International

41 BCC Wagon HED- Cimmco Ltd. Bharatpur BCC Project

42 Cyclone Larsen & Toubro Ltd. Binani Cement

43 Various Items I.e. Flange, SS Grating, Manway Nozzles

HED- Cimmco Ltd. Bharatpur Bindal Agro Chemical

44 Washing Unit (Self Design) BPCL Delhi BPCL Delhi

45 Ammonia Tube Condenser, Ammonia Receiver Tank, Nitrogen Chamber etc.

Dalmia Industries Ltd. Dalmia Industries Ltd.

46 Hydro Structure- Stop Log Gate HED- Cimmco Ltd. Bharatpur Doyang Project

47 Pressure Vessels HED- Cimmco Ltd. Bharatpur IFFCO

48 Pipe Line Indraprastha Gas Ltd. Indraprastha Gas Ltd.

49 Hot Cyclone MSP Steel ISGEC JOHN THOMPSON

50 Reclaimer Boom Structure Svedala BMH, Mumbai Jindal Steels, Raigarh

51 Standing Buffers Vessels As Per IS- 2825

Indo Mag Steels JVSL (Jindal Steel Ltd.)

52 Frame Work & Casing For Grate Cooler & Convection Duct

Gujarat Anjan Cement Ltd Larsen & Toubro Ltd. Mumbai

53 Base Frame for Cement Mill Main Drive Gear Box & Main Motor.

Shree Cement Ltd. Shree Cement Ltd.

54 Stacker & Reclaimer Shree Conveyor Systems Pvt Ltd

Shree Conveyor Systems Pvt Ltd

55 Box Girder and Chain Guidance Cimmco Birla Ltd. Delhi Vashu Dutta Project

56 Trominal Screen Shreader Vikram Cement Vikram Cement

57 Kiln Hood Dalmia Cement Ventures Limited

Humboldt Wedag India Pvt Ltd

58 Preheater Chimney Module Lafarge India Pvt Ltd Chittorgarh Cement Project

8

LIST OF MACHINERY & OTHER EQUIPMENTS

S.No. NAME OF MACHINE QTY/Nos.

WELDING MACHINES

1 MOTOR GENERATOR SET 08

2 SAW MACHINE 01

3 WELDING RECTIFIER 18

4 GMAW MACHINE 15

5 TIG WELDING MACHINE WATER COOLED 01

CUTTING MACHINES

1 PLASMA CUTTING MACHINE 02

2 PUG MACHINE (SEMI-AUTO) 15

3 HAND GAS CUTTING SET 20

4 PORTABLE AIR PLASMA MACHINE 03

5 PROFILE CUTTING MACHINE 01

DRILLING MACHINE

1 RADIAL DRILL MACHINE UPTO 75MM 01

2 RADIAL DRILL MACHINE UPTO 60 MM 02

3 MAGNETIC DRILLING M/C 10

4 DRILLING MACHINE-CAPACITY 36mm 04

MACHINE SHOP MACHINES

1 HEAVY DUTY LATHE 10 FT 01

2 HEAVY DUTY LATHE 08 FT 02

3 LIGHT DUTY LATHE 06 FT 02

4 PLANNER M/C (1250x 2000mm) 01

5 SHAPER HEAVY DUTY 01

7 HYDRAULIC HACKSAW 18” 01

8 HORIZONTAL BORING M/C 01

HYDRAULIC MACHINES

1 HYDRAULIC PIPE BENDING MACHINE 01

2 DOUBLE CYLINDER HYDRAULIC PRESS M/C CAPACITY- 50x3000MM

01

3 PORTABLE HYDRAULIC CYLINDERS 02

4 PLATE ROLLING M/C UPTO 36mm THK x 2500mm 01

5 ROLLING M/C WITH CONE BEND FACILITY 01

AIR COMPRESSOR

1 BLASTING COMPRESSOR (Electrical & Diesel) 03

2 AIR COMPRESSOR 06

3 BLASTING PLANT UNIT 02

4 BLASTING MACHINES (HOPPER) 04

HYDRA CRANES

1 MOBILE CRANE-CAPACITY 12 MT 04

GRINDING MACHINES

1 PORTABLE GRINDING MACHINE 40

2 BENCH GRINDER 03

REFORMER – RADIANT SECTION ASSLY AT SITE ( RADIANT SIDE , END, FLOOR & ARCH

PANELS)

REFORMER PARTS – DUCTINGS , STACK & STRUCTURE

SITE ASSEMBLY PHOTOGRAPHS OF RCH & FRH HEATER

HEATER PARTS – RADIANT SECTION , DUCTING , COLUMNS , STACK , STRUCTURE ETC.

ASSEMBLY PHOTOGRAPHS OF STACK ( HEATER AND REFORMER )

ASSEMBLY PHOTOGRAPHS OF CHARGE HEATER

CHARGE HEATER PARTS – DUCTING , STACK , STRUCTURE ETC.

PHOTOGRAPHS OF VARIOUS CEMENT PLANT EQUIPMENTS MANUFACTURED

KILN HOOD

CLASSIFIER ASSEMBLY

CHAIN GUIDANCE ASSEMBLY

ASSEMBLY SKS-SEPERATOR

BOX-GIRDER END PART

INLET CHAMBER

ASSLY V-SEPERATOR

GALLERY BRIDGE

PRE-HEATER CHIMNEY

COAL DUST SILO PARTS

MAST VERTICAL ASSEMBLY-STACKER AND RECLAIMER

HOT

CYCLONE

GRATE COOLER

TROMINNAL SCREEN

Material Handling

Equipment

Pressure Vessel

Assembly Pre-Heater Chimney, Lafarge Cement, Chittaurgarh