subsea asia riserless light well interventions

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  • 8/10/2019 Subsea Asia Riserless Light Well Interventions

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    Bevan Morrison, VP Global Subsea Intervention Solutions

    State of the Industry of RiserlessLight Well Interventions (RLWI)

    Kuala Lumpur 3 October 2012

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    Agenda

    Subsea well intervention introduction

    Economic drivers for Intervention

    Global experience with RLWI interventions

    New suite of tools to enable RiserlessSubsea intervention

    Summary

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    Source: Norwegian Petroleum Directorate; Company analysis

    Interventions With Welltec Technology Increases Existing ReservoirProfitability and Recovery Rates

    (Oil production rate; million Sm3per year)

    Oseberg Ekofisk

    Varg Ula

    1995 2000 20050

    1

    2

    3

    1995 2000

    10

    5

    0

    1970 1980 1990 2000

    25

    15

    0

    20

    5

    10

    1995 1995 2005

    0

    10

    20

    40

    30

    Production projection at development

    Realised production

    Experience From Fields in Norway Highlights HowInterventions and Other Production Increasing ActivitiesCan Unleash Significant Value

    ACTUAL

    Welltec InterventionsOilProduction

    Volume

    Time

    CONCEPTUAL

    Improving Recovery Rates Through WellInterventions

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    Drivers for Subsea Intervention

    Productivity of subsea wells is considerably lower than

    the equivalent dry-tree based wells (30-40% less, due

    to lack of intervention)

    General global decline in production

    Oil Companys increased portfolio exposure to subsea

    production

    Brown-fields require intervention/enhancement

    Market progression into deeper waters

    Greater need for innovative solutions and

    alternatives to costly rig based intervention

    methods.

    Tightening market for offshore drilling rigs;

    Conventional subsea well intervention with

    floating rig has been considered prohibitive (risk

    & cost)

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    Intervention OptionsConventional Drilling Rig (CAT C)

    Pros:

    Depth limited to rig capacity

    Full pumping capability

    Can run all interventions (WL, CT, Pipe)

    Can pull/run completions

    Oil companies comfortable & understand the

    deployment/access technology

    Cons:

    High Day rate and total spread cost

    Lack of available assets

    High mobilisation & Operating costs effecteconomics for interventions

    Not able to drill when using for intervention

    Over-kill for electric-line interventions

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    Intervention OptionsRiserless Light Well Intervention(CAT A)

    Pros:

    Lightest most cost effective and flexibleintervention setup for electric-line

    Can be deployed from Vessel of Opportunity

    Fast to mobilise, deploy & move between wells

    Can achieve 90% of intervention requirements one-line with Welltec mechanic suite of tools

    Vessel can be used for additional activities (IMR,Construction, Installation, SAT etc)

    Cons:

    Limited number of SSL systems worldwide (12)

    Cannot pump large volumes of fluid

    Cannot run Coil Tubing

    Oil Companies not all locally aware of technology

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    Alliance/partnership of subsea specialists providingCost Effective Access,

    Enabling the deployment of specialist interventionservices & technology for well maintenance,production enhancement or abandonmentinsubsea wells,

    More cost effectively than using a conventionaldrilling rig.Vessel

    Subsea Lubricator

    Down hole Intervention services

    Key Components of RLWI

    http://localhost/var/www/apps/conversion/RLWI/RLWI%20Video/RLWI%20vessel.flvhttp://localhost/var/www/apps/conversion/RLWI/RLWI%20Video/subsea-series-7-denver.movhttp://localhost/var/www/apps/conversion/RLWI/RLWI%20Video/RLWI%20Wireline%20deployment.flv
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    >>Access systems and vessels needed for performing interventions are limited and often assets are on long-term contracts so not available on spot market

    Note: All numbers are 2012 estimates

    Source: Quest Offshore; Infield Systems

    Gulf of Mexico Existing subsea wells: ~830 Number of available subsea

    lubricator systems: 6 Number of suitable

    intervention vessels:10

    Brazil Existing subsea wells:

    ~1000 Number of available subsea

    lubricator systems: 0 Number of suitableintervention vessels:1

    West Africa Existing subsea wells:~800

    Number of available subsealubricator systems: 1

    Number of suitableintervention vessels:2

    South East Asia/Australia Existing subsea wells:~400

    Number of available subsealubricator systems: 2 Number of suitable

    intervention vessels:6

    North Sea Existing subsea wells:

    ~1800 Number of available subsea

    lubricator systems: 5 Number of suitable

    intervention vessels:11

    World total Existing subsea wells: ~4800

    (5200 by YE 2012) Number of available subsea

    lubricator systems; ~12 Number of suitable

    intervention vessels: ~30

    Mapping of subsea-wells, subsea lubricator systems and suitable intervention vessels

    Global Subsea Intervention Market

    >>12 Subsea Lubricators Worldwide. 4 on LT contract. 3 are 3 ID. 5 available oncall out for standard subsea XMTs

    Approx 30 Intervention Vessels Worldwide

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    9/14Source: ENI RLWI study 2010-2011, TOTAL, FMC technologies, Well Ops

    Global experience in RLWI

    Over 450 wells

    intervened on

    since 1987

    Over 2000 RLWI

    operations

    performed globally

    Current water depth intervention records

    are:

    E-line = 1000m (3278ft)

    Slickline = 1881m (6170ft)

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    Example of jobs performed in North Sea

    VesselNo ofWells Runs PLT Perforations Plugs

    InsertDHSV

    ScaleBrush

    ScaleMill

    Island Frontier 87 620 58 59 180 12 9 18

    Island Wellserver 45 384 44 55 85 18 7 16

    Island Constructor 23 107 14 6 53 4 0 6

    Totals 155 1111 116 120 318 34 16 40

    Riserless Light Well Intervention (RLWI) Services

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    0

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    1992

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    1995

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    1997

    1998

    1999

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    2001

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    2005

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    2007

    2008

    2009

    2010

    Tractor Coil Snubbing RLWI

    E-line intervention tools removing snubbing & reducing CT

    Source:

    Intervention

    by

    type

    (Jobs)

    Introduction of Mechanical Services

    Introduction of the WellTractor

    RLWI services introduced

    CT in subsea wells currently requires a riser to surface. Where e-line services can achievethe same results as Coil (cleaning, milling, shifting, injecting, cutting etc.) RLWI is enabled

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    Mechanical Services Categories

    ConveyanceServices

    MechanicalServices

    Clean-OutServices

    MillingServices

    Using the Well Tractorwe can deliver well intervention tools and otherservices to the desired location at high angle or where flow or completiongeometry make conventional conveyance impossible.

    Using the Well Tractoras the platform and incorporating an ever growingnumber of proprietary tools such as the Well Stroker and the Well Key,client is able to carry out an increasing range of mechanical interventionsincluding shifting sliding sleeves, changing out GLVs in single run, pulling orsetting plugs and more.

    Using the Well Tractorif needed and Well Cleanerclient can remove debris,clean subsurface valves, mandrels and profiles, perform completion cleaning,sand bridges and fracture clean up, all on e-line, without coil.

    Above Mechanical suite of Intervention tools enable up to 90% of interventionrequirements to be met through e-line intervention Hence enabling the useof RLWI technology to enhance production and life of subsea wells (orplatform wells)

    Using the Well Tractorif required and proprietary tools such as the WellMillerto mill scale build up, while still flowing the well allows client toincrease production from wells with restricted production bores as well asmilling malfunctioning valves, glass plugs, nipple profiles, cement plugs andother obstructions.

    SubseaIntervention

    Surveillance

    Run in combination or stand alone tools such as the Well Flow Imager and theWell Hardware Scanner, Welltecis able to carry out a range of welldiagnostics and to confirm mechanical services have been performed 100%(eg: confirm water flow is stopped after shifting sliding sleeve in same run)

    What are the Mechanical Suite of Intervention tools?

    http://localhost/var/www/apps/conversion/tmp/Local%20Settings/Presentations_and_Animations/Animations/SubseaPoster8_Bevan_optimized.pdfhttp://localhost/var/www/apps/conversion/tmp/Local%20Settings/Presentations_and_Animations/Animations/SubseaPoster8_Bevan_optimized.pdfhttp://localhost/var/www/apps/conversion/tmp/Local%20Settings/Presentations_and_Animations/Animations/Diagnostics.wmvhttp://localhost/var/www/apps/conversion/tmp/Local%20Settings/Presentations_and_Animations/Animations/Cleaner/Well%20Cleaner%20PST_cleaning%20sand%20fill%20-%20%20V03_CDR%20WMV%20512x288%203500kbps.wmvhttp://localhost/var/www/apps/conversion/tmp/Local%20Settings/Presentations_and_Animations/Animations/RLWIAnimation.wmvhttp://localhost/var/www/apps/conversion/tmp/Local%20Settings/Presentations_and_Animations/Animations/Tractor/Well%20Tractor%20Centralizing%20V03_CDR%20WMV%20512x288%203500kbps.wmvhttp://localhost/var/www/apps/conversion/tmp/Local%20Settings/Presentations_and_Animations/Animations/SubseaPoster8_Bevan_optimized.pdf
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    Conclusions

    RLWI has become a routine operation with continuously increasingdemands & continuously improving operational efficiencies

    Over 2000 RLWI operations have been performed to date, worldwide with a very highdegree of efficiency & cost saving

    RLWI has been performed on a daily basis by Statoil, Shell & BP and other North Seaoperators with high HSE standards

    RLWI operations have been performed regularly in GOM and in recent years expandedto other regions (APAC, West Africa, Brazil)

    RLWI is providing reduced operational cost for subsea completed fieldscompared to the more costly rig alternatives

    Technology is mature and capable for deeper water applications(1000m +)

    Significant impact can be achieved on subsea field productivity and

    total Oil recovery in a cost effective manner by employing RLWItechnology

    New suite of mechanical intervention tools allow a larger scope of workto be performed on e-line and hence without a riser (enabling RLWI)

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    and thank you for your time

    Questions?

    15Bevan MorrisonVice President Subsea Intervention Services [[email protected]]