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Well Intervention Services Deepwater riserless (RLWI) enablers for increased oil recovery. Bringing shallow water experience to deepwater.

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Page 1: Deepwater riserless (RLWI) enablers for increased oil ...mcedd.com/wp-content/uploads/Bjarne Neumann - FMC Technologies.… · Well Intervention Services Deepwater riserless (RLWI)

Well Intervention Services

Deepwater riserless (RLWI) enablers for

increased oil recovery.

Bringing shallow water experience to deepwater.

Page 2: Deepwater riserless (RLWI) enablers for increased oil ...mcedd.com/wp-content/uploads/Bjarne Neumann - FMC Technologies.… · Well Intervention Services Deepwater riserless (RLWI)

Deepwater RLWI success criteria

Deepwater Operational

Focus

RLWI history

Technology Focus

Service enablers

Page 3: Deepwater riserless (RLWI) enablers for increased oil ...mcedd.com/wp-content/uploads/Bjarne Neumann - FMC Technologies.… · Well Intervention Services Deepwater riserless (RLWI)

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Well operations from various vessel types

Compact rig

Riser-based

Services

Drilling rig

Drilling &

Completion

LWI vessel

Riserless Services

• Production logging • Replacement of in-tubing hardware • Shifting sleeves • Well stimulations • Plug & perforation • Limited scale and sand removal

• Cement squeeze • Stimulation, circulation, scale/sand removal • Fracturing and acidizing • Sand and scale removal • Sidetrack drilling

• All of light well intervention & coiled tubing

• Pull tubing, full bore hardware access

• Drilling and milling

• Full P&A scope

Future focus; Develop P&A solutions from more cost optimized vessel solutions

Page 4: Deepwater riserless (RLWI) enablers for increased oil ...mcedd.com/wp-content/uploads/Bjarne Neumann - FMC Technologies.… · Well Intervention Services Deepwater riserless (RLWI)

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3

Impact of well intervention;

One example from NCS field

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

No activity Drill New Maintenance

Oil

Sm3 /D

Page 5: Deepwater riserless (RLWI) enablers for increased oil ...mcedd.com/wp-content/uploads/Bjarne Neumann - FMC Technologies.… · Well Intervention Services Deepwater riserless (RLWI)

Successful operations at

Statfjord, Visund and

Åsgard fields in the North Sea

Downtime History

0

20

40

60

80

100

120

Statfjord Visund Åsgard

Ho

urs

Downtime FKS

Downtime

MWS

2003/2004 RLWI system developed and qualified !

Page 6: Deepwater riserless (RLWI) enablers for increased oil ...mcedd.com/wp-content/uploads/Bjarne Neumann - FMC Technologies.… · Well Intervention Services Deepwater riserless (RLWI)

5

Riserless Light Well Intervention Achievements - Examples

Scale Build-up

Well NCS May 2008

• The well was partly clogged with 1.5”

scale layers below the tubing hanger

• Milled out 30 m of scale using tractor

and milling tools; speed 0.5 m/hour

• Reperforated and flowed the well

Results:

• Production increased by 8450 bbl/day

• NPV of increased production estimated at 200 MUSD (at 100 USD/bbl)

• Cost of operation = 9 MUSD

Page 7: Deepwater riserless (RLWI) enablers for increased oil ...mcedd.com/wp-content/uploads/Bjarne Neumann - FMC Technologies.… · Well Intervention Services Deepwater riserless (RLWI)

Deep water RLWI success criteria

Operational focus

RLWI history

Technology focus

Service enablers

Page 8: Deepwater riserless (RLWI) enablers for increased oil ...mcedd.com/wp-content/uploads/Bjarne Neumann - FMC Technologies.… · Well Intervention Services Deepwater riserless (RLWI)

Anticipated RLWI deepwater issues

• Wireline operations:

– Cable conveyance

– Jarring operations

• Well access:

– Line entanglement

– Difficult running/retrieval

– Running time

– Hydrates

– Response time RLWI stack 4 umbilical (61 mm OD)

- MEG injection

- Power and coms to the stack

- Power and coms to the XT

Only connection between stack and vessel

Page 9: Deepwater riserless (RLWI) enablers for increased oil ...mcedd.com/wp-content/uploads/Bjarne Neumann - FMC Technologies.… · Well Intervention Services Deepwater riserless (RLWI)

RLWI will work in deepwater

• Hydrate prevention

Studies and extensive tests by third party

confirms that FMC has a robust strategy for

hydrate prevention

– Hydrates will not form on the wire

– The grease itself is an efficient mean for

hydrate prevention

– MEG provides additional protection

• Recent development in wireline tools

removes the need for jarring operations

• Surface Read-out Tools knows exact

location in well

Grease Pumps

Grease Storage

Pressure

Control Head

Lubricator

Page 10: Deepwater riserless (RLWI) enablers for increased oil ...mcedd.com/wp-content/uploads/Bjarne Neumann - FMC Technologies.… · Well Intervention Services Deepwater riserless (RLWI)

Capabilities at 2000 m WD

Hydraulic

reservoir

Accumulator Bank

Subsea Control Module

Hydraulic Power

Unit

Recirculating fluid

• Fast hydraulic response due to

closed loop circuits subsea

– Significant reduced umbilical

size without hydraulic supply

from surface

• The flushing speed is maintained

compared to a shallow water case

• No spill of hydraulic fluid to the

environment

• Communication speed is

maintained

• Maintained cutting capabilities

Page 11: Deepwater riserless (RLWI) enablers for increased oil ...mcedd.com/wp-content/uploads/Bjarne Neumann - FMC Technologies.… · Well Intervention Services Deepwater riserless (RLWI)

Riserless stack designed to

meet deepwater challenges

• Main focus on

– Deepwater challenges

– Operational Safety & efficency

– Ease of Adaption to Wells

– Open interfaces towards Vessel

• Operational envelope

– Main components qualified for 3000 m WD

– WD down to 2000 m Main bore 7-1/16”

– System pressures 690 bar

Available for operations Q1 2015

Page 12: Deepwater riserless (RLWI) enablers for increased oil ...mcedd.com/wp-content/uploads/Bjarne Neumann - FMC Technologies.… · Well Intervention Services Deepwater riserless (RLWI)

Deep water RLWI success criteria

Operational focus

RLWI history

Technology focus

Service enablers

Page 13: Deepwater riserless (RLWI) enablers for increased oil ...mcedd.com/wp-content/uploads/Bjarne Neumann - FMC Technologies.… · Well Intervention Services Deepwater riserless (RLWI)

The West of Shetland experience

The challenge is

current, not water

depth!

Page 14: Deepwater riserless (RLWI) enablers for increased oil ...mcedd.com/wp-content/uploads/Bjarne Neumann - FMC Technologies.… · Well Intervention Services Deepwater riserless (RLWI)

0

2

4

6

8

10

1

Current Velocity and Drag force

WoS

North

Sea

Dra

g f

orc

e [

t]

Standard Umbilical

West of Shetland

North Sea

Umbilical OD

120 51 51 mm

Current V 3,23 3,23 1,08 Knots

V2 2,92 2,92 0,31 (m/S)2

Depth 470 470 121 meter

D*V2 1374 1374 38

Drag* 8,6 3,50 0,1 Tonnes

Standard

Umbilical

Page 15: Deepwater riserless (RLWI) enablers for increased oil ...mcedd.com/wp-content/uploads/Bjarne Neumann - FMC Technologies.… · Well Intervention Services Deepwater riserless (RLWI)

4t 7t

Static Finite Element Analyses

• Input: Weight, stiffness, line tension, current

• Calculates drag forces and offset angle

• Conditions

– Water depth 470m

– Current 1 year profile applied in 5 steps

(similar to what we experienced)

• Umbilicals plotted for each current velocity

interval for clamp tensions 4t and 7t (sum for

both lines)

• During operation, the tension is adjusted as

required to stay with top angle below 15deg

Interval Time

0 - 20 % 47 %

20 - 40% 41 %

40 - 60% 6 %

60 - 80 % 3 %

80 - 100% 2 %

Page 16: Deepwater riserless (RLWI) enablers for increased oil ...mcedd.com/wp-content/uploads/Bjarne Neumann - FMC Technologies.… · Well Intervention Services Deepwater riserless (RLWI)

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Handling & weight issue

Page 17: Deepwater riserless (RLWI) enablers for increased oil ...mcedd.com/wp-content/uploads/Bjarne Neumann - FMC Technologies.… · Well Intervention Services Deepwater riserless (RLWI)

Deep water RLWI success criteria

Operational issues

RLWI history

Technology issues

Service enablers

Page 18: Deepwater riserless (RLWI) enablers for increased oil ...mcedd.com/wp-content/uploads/Bjarne Neumann - FMC Technologies.… · Well Intervention Services Deepwater riserless (RLWI)

Deepwater Service Enablers

A: Dedicated service team consisting of • Experienced operators and management

• Onshore technical support

• Subsea engineers with operational experience

• Local support

B: Access to world class

subsea technology C: Best in class vessels and crews

OPS

Manager

OPS

Eng.

Technical

Lead

Project

Eng.

Supervisor System

Eng.

TSP Group

Leader WOCS

Shift Leader

Operators

Maintenance Support

Manager

TSP

Department

Operations

Manager

TTRD

Engineering

Support

Operations

Department

Projects & Support

Department

Maintenance

Supply

Chain

Page 19: Deepwater riserless (RLWI) enablers for increased oil ...mcedd.com/wp-content/uploads/Bjarne Neumann - FMC Technologies.… · Well Intervention Services Deepwater riserless (RLWI)

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FMC Well Intervention Services

Capabilities: Riserless Well Intervention (RLWI) Services.

Riser-based Through Tubing Rotary Drilling (TTRD).

Deepwater Intervention Services.

Installation of trees and manifolds.

Riserless P&A & Completion.

Operations:

Operating 3 RLWI vessels.

Operating 1 TTRD system on Songa Dee rig.

3 more deepwater RLWI vessels ready

for operation late 2015.

Experience:

Performed well intervention on more than 250 wells

since 2003

People:

Dedicated well intervention group of 250 people

with extensive knowledge of well operations.

Established joint company, FMC Technologies Offshore (FTO Services), with

Edison Chouest Offshore to take on main contracts as integrated subsea

services provider

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Riserless Light Well Intervention (RLWI)

- a safe and cost-effective method to increase

recovery from deepwater subsea wells

Thank you!

Riserless intervention is ready for deepwater Well access systems ready

Down hole tools already in the market

Vessels available