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    McGraw-Hill/Irwin Copyright 2009 by The McGraw-Hill Companies, Inc. All Rights Reserved.

    Chapter 4

    Product & Service Design

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    Chapter 4: Learning Objectives

    You should be able to:

    Explain the strategic importance of product and service design

    List some key reasons for design or redesign

    Identify the key questions of product and service design

    Discuss the importance of standardization

    Discuss the importance of legal, ethical, and sustainability

    considerations in product and service design

    Explain the purpose and goal of life cycle assessment

    Explain the phrase the 3 Rs

    Briefly describe the phases in product design and development

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    Chapter 4: Learning Objectives (contd.)

    You should be able to:

    Describe some of the main sources of design ideas

    Name several key issues in manufacturing design

    Name several key issues in service design

    Name the phases in service design

    List the characteristics of well-designed service systems

    Name some of the challenges of service design

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    Strategic Product and Service Design

    The essence of an organization is the goods and

    services it offers

    Every aspect of the organization is structured around

    them

    Product and service design or redesign should beclosely tied to an organizations strategy

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    What Does Product & Service Design Do?

    1. Translates customer wants and needs into product and service

    requirements

    2. Refines existing products and services

    3. Develops new products and services

    4. Formulates quality goals5. Formulates cost targets

    6. Constructs and tests prototypes

    7. Documents specifications

    8. Translates product and service specifications into process

    specifications

    Involves Inter-functional Collaboration

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    Ethical Considerations

    Designers are often under pressure to

    Speed up the design process

    Cut costs

    These pressures force trade-off decisions What if a product has bugs?

    Release the product and risk damage to your reputation

    Work out the bugs and forego revenue

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    Product or service life stages

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    Life Stage Strategies

    Introduction Weigh trade-offs between eliminating bugs and getting the product or

    service to the market at an advantageous time

    Accurate demand forecasts are important to ensuring adequate capacityavailability

    Growth Demand forecasts are important to ensuring a continued adequate capacity

    availability Design improvements

    Emphasis on improved product or service reliability and lower cost

    Maturity Relatively few design changes

    Emphasis is on high productivity and low cost

    Decline Continue or discontinue product or service

    Identify alternative uses for product or service

    Continued emphasis on high productivity and low cost

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    Reliability

    Reliability The ability of a product, part, or system to perform its

    intended function under a prescribed set of conditions

    Failure

    Situation in which a product, part, or system does notperform as intended

    Normal operating conditions

    The set of conditions under which an items reliability isspecified

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    Phases in Design & Development

    1. Idea generation

    2. Feasibility analysis

    3. Product specifications

    4. Process specifications

    5. Prototype development

    6. Design review

    7. Market test

    8. Product introduction

    9. Follow-up evaluation

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    Designing for Production

    Concurrent engineering

    Computer-assisted design

    Designing for assembly and disassembly

    Component commonality

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    Quality Function Deployment (QFD)

    QFD

    An approach that integrates the voice of the

    customer into both product and service development

    Also known as the house of quality because of itsappearance

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    Service Blueprint

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    The Well-Designed Service System

    Characteristics Being consistent with the organization mission

    Being user-friendly

    Being robust if variability is a factor

    Being easy to sustain

    Being cost-effective Having value that is obvious to the customer

    Having effective linkages between back- and front-of-the-houseoperations

    Having a single, unifying theme

    Having design features and checks that will ensure service thatis reliable and of high quality

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    Operations Strategy

    Effective product and service design can help the

    organization achieve competitive advantage:

    Increasing emphasis on component commonality

    Packaging products and ancillary services to increase sales

    Using multiple-use platforms Implementing tactics that will achieve the benefits of high volume

    while satisfying customer needs for variety

    Continually monitoring products and services for small

    improvement opportunities

    Reducing the time it takes to get a new or redesigned product or

    service to the market