stemming material and inter-row delay timing effect on

12
Stemming material and Inter-row delay timing effect on blast results in limestone mines BHANWAR SINGH CHOUDHARY, ANURAG AGRAWAL * and RAJESH ARORA Department of Mining Engineering, Indian Institute of Technology (Indian School of Mines), Dhanbad 826004, India e-mail: [email protected]; [email protected]; [email protected] MS received 7 August 2019; revised 28 August 2020; accepted 11 December 2020 Abstract. Safe and efficient blasting is the prime objective of any blasting engineer. The safe and efficient is generally called when there are no fly rocks, less ground vibration and optimum fragmentation with loose muckpile. This study describes the use of stemming material and inter-row delay timing effect to improve the efficiency of the blast and its results. From the study, it was found that the use of aggregates or screened drill cuttings having a size of 3-7 mm helps in reducing the collar generated boulders as well as increasing the looseness of the muckpile. Change in delay timing between rows also determined that the mean fragment sizes are fair and uniform, muckpile parameters were improved when the delay between first and second row was 8-14 ms/m of burden and the delay gap between last two rows was 5 ms/m of the burden. Keywords. Blast; quarry; stemming material; delay timing; muckpile shape parameters. 1. Introduction The Stemming of blasthole collars in surface mines with an inert material redirects blasting energy to the rock more efficiently. The stemming length is a function of many variables, such as stemming material, plug, explosive, etc. Excessive stemming causes increase in stiffness accompanied by excessive confinement and resulting in the excessive boulders in the blasted muck- pile, in the collar zone [1] and [2]. Zhu et al [3] found that the robust confinement of stemming material can intensify the extent of rock damage and enhance blast efficiency. Jimeno et al [4] and Konya [5] found that the use of coarse angular material for stemming in compar- ison to the fine powdered drill cuttings offer increased resistance to the premature ejection of blast hole pressure due to the interlocking properties. According to Dobri- lovi’c et al [6], stemming material consisting of broken limestone that the ?16–32 mm fraction is the best-suited material. Choudhary and Arora [7] found that the use of aggregates (10-12 mm size) and screened drill cuttings (3-7 mm sizes) as stemming material reduced the frag- mentation sizes in collar region compared to the drill cuttings. Chung and Mustoe [8] and Cevizci [2] advo- cated the use of plaster stemming for better fragmentation. Besides stemming material, the proper delay time is also an essential parameter for improved fragmentation results. It exerts a significant control on ground vibration, air blasts, fly rocks, back break, end break related problems [913]. Selection of delay between rows is essential for the effec- tive blast results in the large-scale blast [14]. According to Chiapetta and Postupack [15], a proper burden is very crucial to maintain the momentum for inter-row displace- ment. Yang and Rai [16] advocated that the instances of short inter-row delay timing, the burden from front row remains in place before the charges from the second row are fired resulting in improper relief and excessive con- finement to the consecutive rows. This causes upward cratering (vertical uplift) that results in poor fragmentation (with little heave) and tight muck piles close to the face. On the contrary, if the delay time between the rows is too large, the material of the first row fails to act as a screen and thus does not confine the remainder of the blasts, which results in unwarranted lateral scattering, poor fragmentation, fly rocks, etc. Traditional delay timing design principles in blasting suggest that the fragmentation size decreases as the delay time between holes decreases and it increases as the delay time between rows increases up to a certain limit [13, 1724]. Hettinger [25] found that the short hole-to hole delay times do not improve rock fragmentation. Inadequate delay interval across the burden in multi-row blasts causes the crowding of drill holes, and the broken rock does not get enough space to heave, which becomes the cause for more inferior fragmentation results. The success of an *For correspondence Sådhanå (2021)46:23 Ó Indian Academy of Sciences https://doi.org/10.1007/s12046-020-01552-6

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Page 1: Stemming material and Inter-row delay timing effect on

Stemming material and Inter-row delay timing effect on blast resultsin limestone mines

BHANWAR SINGH CHOUDHARY, ANURAG AGRAWAL* and RAJESH ARORA

Department of Mining Engineering, Indian Institute of Technology (Indian School of Mines), Dhanbad 826004,

India

e-mail: [email protected]; [email protected]; [email protected]

MS received 7 August 2019; revised 28 August 2020; accepted 11 December 2020

Abstract. Safe and efficient blasting is the prime objective of any blasting engineer. The safe and efficient is

generally called when there are no fly rocks, less ground vibration and optimum fragmentation with loose

muckpile. This study describes the use of stemming material and inter-row delay timing effect to improve the

efficiency of the blast and its results. From the study, it was found that the use of aggregates or screened drill

cuttings having a size of 3-7 mm helps in reducing the collar generated boulders as well as increasing the

looseness of the muckpile. Change in delay timing between rows also determined that the mean fragment sizes

are fair and uniform, muckpile parameters were improved when the delay between first and second row was 8-14

ms/m of burden and the delay gap between last two rows was 5 ms/m of the burden.

Keywords. Blast; quarry; stemming material; delay timing; muckpile shape parameters.

1. Introduction

The Stemming of blasthole collars in surface mines with

an inert material redirects blasting energy to the rock

more efficiently. The stemming length is a function of

many variables, such as stemming material, plug,

explosive, etc. Excessive stemming causes increase in

stiffness accompanied by excessive confinement and

resulting in the excessive boulders in the blasted muck-

pile, in the collar zone [1] and [2]. Zhu et al [3] found

that the robust confinement of stemming material can

intensify the extent of rock damage and enhance blast

efficiency. Jimeno et al [4] and Konya [5] found that the

use of coarse angular material for stemming in compar-

ison to the fine powdered drill cuttings offer increased

resistance to the premature ejection of blast hole pressure

due to the interlocking properties. According to Dobri-

lovi’c et al [6], stemming material consisting of broken

limestone that the ?16–32 mm fraction is the best-suited

material. Choudhary and Arora [7] found that the use of

aggregates (10-12 mm size) and screened drill cuttings

(3-7 mm sizes) as stemming material reduced the frag-

mentation sizes in collar region compared to the drill

cuttings. Chung and Mustoe [8] and Cevizci [2] advo-

cated the use of plaster stemming for better

fragmentation.

Besides stemming material, the proper delay time is also

an essential parameter for improved fragmentation results.

It exerts a significant control on ground vibration, air blasts,

fly rocks, back break, end break related problems [9–13].

Selection of delay between rows is essential for the effec-

tive blast results in the large-scale blast [14]. According to

Chiapetta and Postupack [15], a proper burden is very

crucial to maintain the momentum for inter-row displace-

ment. Yang and Rai [16] advocated that the instances of

short inter-row delay timing, the burden from front row

remains in place before the charges from the second row

are fired resulting in improper relief and excessive con-

finement to the consecutive rows. This causes upward

cratering (vertical uplift) that results in poor fragmentation

(with little heave) and tight muck piles close to the face. On

the contrary, if the delay time between the rows is too large,

the material of the first row fails to act as a screen and thus

does not confine the remainder of the blasts, which results

in unwarranted lateral scattering, poor fragmentation, fly

rocks, etc.

Traditional delay timing design principles in blasting

suggest that the fragmentation size decreases as the delay

time between holes decreases and it increases as the delay

time between rows increases up to a certain limit

[13, 17–24]. Hettinger [25] found that the short hole-to hole

delay times do not improve rock fragmentation. Inadequate

delay interval across the burden in multi-row blasts causes

the crowding of drill holes, and the broken rock does not

get enough space to heave, which becomes the cause for

more inferior fragmentation results. The success of an*For correspondence

Sådhanå (2021) 46:23 � Indian Academy of Sciences

https://doi.org/10.1007/s12046-020-01552-6Sadhana(0123456789().,-volV)FT3](0123456789().,-volV)

Page 2: Stemming material and Inter-row delay timing effect on

entire multi-row blast depends appreciably upon the ability

of front row charges to heave their burden forward. If front

row charges fail to displace their burden and the back row

burden also starts moving, then the progressive relief is not

attained and the blast never fully recovers. The longer delay

interval is generally recommended in such cases, which

provides greater progressive relief of the burden. To this

end, Hagan [26] stated that if the number of firing rows is

large, blast holes at or towards the rear may give entirely

unacceptable fragmentation, and may be incapable of dis-

placing the rock which results into tight muckpile and poor

collar breakages. Cox and Cotton [27] reported from their

studies in the Mt. Coot-Tha quarry that because of too short

delays, the rock body moves as a single unit resulting in

poor fragmentation.

The results of mean fragment size and the fragment size

distribution reveal that these parameters are significantly

affected by the delay interval between the rows. Katsa-

banis and Liu [18] reported that inter-row delay is

dependent on the size of the burden and the nature of the

rock. The high-speed observations made by Brinkmann

[28] and Stagg and Rholl [29] suggested that the optimum

delay interval in dolomite was close to 37 ms/m of

effective burden. Floyd [30] stated that the typical timing

ranges for optimum fragmentation depend on rock mass

type such as an inter-hole delay of less than 1 ms/m of

spacing for blocky and massive rock with an inter-row

delay of at least 2 to 3 times the inter-hole delay and an

inter-row delay of 2 to 5 ms/m of burden for highly

jointed or highly bedded rock.

Konya and Walter [31] mentioned that long stemming

depths on stiff benches promote backbreak. Additionally,

improper delay timing from row-to-row may cause back-

break. If the timing is too short, excessive confinement of

the gases occurs in the last row of the shot. Gate et al [32]found that when the number of rows of blast hole increases;

the chances of backbreak also increases and concluded that

short delay timing is the main reason of backbreak. Blast

pattern parameters such as burden, stemming, delay timing

and stiffness ratio (bench height/burden) are the most

effective factors in generating backbreak [31, 33, 34].

The study aims to investigate the effect of stemming

material and Inter-row delay timing on the blast results

such as better fragmentation and minimum or no back

break.

2. Field study and research methodology

From the literature review, it is evident that the blast design

parameters grossly influence the blasting results, at the

same time it is also evident that blasting results are sensi-

tive to complex interactions amongst various design

parameters, rock parameters and explosive parameters. In

order to minimize the complexity in result, blasts are

conducted in the quarries by varying crucial blast design

parameters under similar strata and explosive conditions.

However, despite this effort it can be very well appreciated

that in the field settings one to one congruity of blast design

parameters is almost impossible as such, given these limi-

tations the researchers have been trying to interpret and

rationalize the blasting results [2, 38]. According to these

limitations, the present study also addresses to evaluate the

impact of changes in stemming material and delay timing in

the field blast on fragmentation, muckpile shape and back

break results.

Based on the objectives, experiments were carried out in

three steps. The initial step was the field investigation,

where many blast parameters and results were taken for the

analysis. After statistical analysis, the two main parameters

(stemming material and delay timing) has selected as a

sensitive parameter. With this, the few modifications have

applied in selected parameters and number of output

results (muckpile shape and fragmentation) has been

accessed. These parameters are controllable and play a

very primary role in the disintegration of rock during

blasting. After that, fragmentation using image analysis for

mean particle size calculation and muckpile shape were

measured in the field. With this, correlation of mean par-

ticle size and muckpile shape was compared with the delay

timing and stemming from obtaining an optimum operat-

ing range. The scheme of experiments is depicted in

Figure 1.

To meet the stated objective number of blasts were

conducted in the two limestone mines. Both are mecha-

nized mines and producing limestone for their captive

cement plant. Mine-A is of M/s Shree Cement, Rajasthan

and Mine-B of M/S Wonder Cement, Rajasthan. The height

of benches is varied between 10 and13 m, and width of

benches varies from 30 to 50 m.

Steps for design of experiment

1. Field Inves�ga�ons

Sta�s�cal analysis of the blast parameter

Selec�on of two (stemming material and delay �ming) effec�ve parameter for the blast output taking other as

constant

Fragmenta�on and muckpile

shape assessment

Drill cu�ng assessment for

stemming

Row Delay Timing

2. Modified -Delay �ming

between rows

Screened drill cu�ng for stemming

Correla�on between Fragmenta�on, Muckpile shape with delay �ming and stemming material

3. Developing the standard screened size drill cu�ngs and delay

�ming

Figure 1. Scheme of experimental design.

23 Page 2 of 12 Sådhanå (2021) 46:23

Page 3: Stemming material and Inter-row delay timing effect on

2.1 Drilling and blasting practices

Down the hole hammer (DTH) drills of 165 mm are

being used to drill blast holes. The holes are made

close to vertical. The drilling pattern was staggered.

Blasting has been carried out using EMULSION

BOOST, KELVEX-600 and Ammonium nitrate fuel

oil (ANFO) explosives. The explosive was deto-

nated using shock tube-based detonator and the dif-

ferent firing pattern used in mine are shown in

Figures 2a–c.

250ms in hole delay

Stemming column10.5m (3-3.5m)

Explosive columnPrime cartridge

(a)

Initiation point

17ms 34ms 51ms 68ms 85ms 110ms

42ms

84ms

59ms

Free Face

II = 25msI = 17ms

= 42ms

101ms

76ms

118ms

93ms

135ms

84 109 134 159 184 209 234 259 284 309 334 359 384 409 434

42 67 92 117 142 167 192 217 242 267 292 317 342 367 392

0 25 50 75 100 125 150 175 200 225 250 275 300 325 350

Free FaceInitiation point

II = 25ms = 42ms

8

Initiation point

I = 17ms II = 25ms = 42ms

(b)

(c)

(d)

Figure 2. (a) Blast hole section, (b) Staggered drilling with diagonal firing pattern, (c) Rectangular drilling with Line firing pattern,

(d) Staggered drilling with V-type firing pattern.

Sådhanå (2021) 46:23 Page 3 of 12 23

Page 4: Stemming material and Inter-row delay timing effect on

2.2 Stemming material

Different sizes of aggregates/ drill cuttings of minus (-)

10 mm size (3–7 mm) and plus (?) 10 mm size (10–12

mm) were used to investigate the influence of blast

results. The variation of stemming material is shown in

Figure 3.

2.3 Delay timing in back rows

Different delay detonators having a delay of 42 ms,

67 ms, 92 ms, 100 ms, 117 ms and 125 ms were imple-

mented between rows to assess their effect on blast

results.

2.4 Fragmentation assessment

Digital image analysis technique was used in the present

study by the capturing of scaled digital images of the

blasted muck pile to quantify the mean size and its uni-

formity. In order to cover the entire muck pile, the images

were captured at a period interval of 1-hour throughout

the excavation history of the muck pile, giving due cog-

nizance to the recommendations made by several

researchers [35, 39]. The captured images were analyzed

by Fragalyst�, a commercial, state-of-art image analysis

software. The image processing sequences are shown in

Figures 4a–c.

Digital image analysis software was developed

through the 1990s, and at present, these are worldwide

accepted tool in the mining and mineral processing

industries. Its main advantage is that it can be used on a

continuous basis without affecting the production cycle,

which makes it the only practical tool for evaluating

fragmentation of the run of mine, despite its inherent

limitations; a thorough discussion of such systems was

published by Maerz and Zhou [40]. Some of the errors of

image analysis systems can be overcome to some extent

using an on-site calibration from sieving data, as Latham

et al [41] suggest for industrial applications.

+10mm size -10mm size

Figure 3. Use of aggregates for stemming the blast holes.

Figure 4. (a) Fragmented material after blasting. (b) Processedimages (edge detections). (c) Fragmentation distribution (Rosin

Rammler) curve.

23 Page 4 of 12 Sådhanå (2021) 46:23

Page 5: Stemming material and Inter-row delay timing effect on

In the assessment of blasting results, rapid analysis of

muckpile fragmentation is important for meaningful con-

clusions and equipment productivity can be related to

muckpile properties. Once the reliability of the method had

been established, then the blasting trials can be meaning-

fully compared. The industry requires optimal blast design

by more accurate and rapid fragmentation assessment.

Cunningham [37] provides an excellent overview of auto-

mated measuring systems. The errors associated with image

processing systems are commonly due to the following

factors:

• Image analysis can only process appeared on the

image, which represents only the surface of the

objects.

• Particle sizes that can be analyzed usually fall into a

certain range.

• Fine sizes are often underestimated.

The use of a digital image analysis system in a lime-

stone quarry, Sanchidrian et al [36] reported that twenty

photographs per blast must be manually edited for get-

ting good results of a blast. Manual editing of the pho-

tographs had proved to be required in order to obtain

acceptable result.

2.5 Muckpile shape parameters

Throw, drop and lateral spreading of the muckpile are

essential parameters for the excavation operation. Greater

throw, drop and spreading may be considered to be

favourable for digging of the muck by the payloaders while

loose muck with less spreading is favourable for shovel and

backhoe. During the fieldwork, throw, drop, spread and

muckpile angle for each blast were measured (Figure 5)

immediately after the blast using tape measurements on

blasted muckpile.

3. Result and discussions

Total of 24 trial blasts was conducted in both the mines to

investigate the stemming material and inter-row delay

timing effect on blast results. Field observations and the

blast results are tabulated in Tables 1 and 2 for further

analysis.

It is evident from Table 1 that the fragment sizes are

influenced by delay interval. The delay interval between the

successive rows of these blasts varied from 5 ms/m to 23.4

ms/m of the geologic burden. This gap plays a crucial role

in inter collision of rock and congestion of blasted muck.

Figure 6a, b exhibit the congested Muckpile and boulders

due to improper delay gap (less than 5 ms/m) and loose

muck having uniform fragmentation when the delay gap is

more than 5 ms/m.

The results shown in Table 2 are suggestive of the sig-

nificant influence of the screened drill cuttings in stemming

column on the fragment sizes, muckpile parameters and high

wall stability. Five blasts (WB-1 to WB-5) were monitored

when only drill cuttings were used for stemming while nine

blasts (WB-6 to WB-14) were monitored with 3-7 mm size

aggregates as the stemming materials. The use of screened

drill cuttings made less effort to stem the hole. The boulder

generation was less, therefore; the secondary breakage was

almost 1% of the total broken material. There was increased

throw, drop and spread of material that resulted in loose

Muckpile. No dust, fly rock was observed during blasting as

there was almost negligible gas ejection from the stemming

part. It was found that the use of angular aggregates appears

to assist in the proper utilization of explosive energy and in

providing adequate progressive relief for good fragment size,

boulder count and throw results. Figure 7 shows boulder

generation due to the escape of gases from the stemming part

when drill cuttings are the stemming material while Figure 8

exhibit good fragmentation and muckpile shape parameters

where no stemming ejection occurred due to use of screened

drill cuttings.

Figure 5. Muckpile shape parameters and actual measurement at the field.

Sådhanå (2021) 46:23 Page 5 of 12 23

Page 6: Stemming material and Inter-row delay timing effect on

Table

1.

Field

observationsandblastsresultsforthedelay

betweenrowsforquarry-A

.

Blast

No.

SD-1

SD-2

SD-3

SD-4

SD-5

SD-6

SD-7

SD-8

SD-9

SD-10

Burden

(B),m

55

54.5

4.5

54.5

4.5

4.5

4.5

Spacing,m

66

66.5

66

66

5.5

5.5

Depth

ofholes,m

12.27

10.48

12.11

10.94

11.3

12.08

11.01

11.98

10.96

11.36

No.ofholes

50

60

100

77

83

73

82

50

80

64

No.rows

54

45

55

55

55

Stemminglength

3.25

33.5

3.5

3.25

3.25

3.5

34.25

3.5

Explosiveper

hole,kg

144.2

124.3

144.1

130.4

121.6

145.5

122.1

112.5

110.5

117.2

TotalExplosive,

kg

7209

7494

14413

10040

10090

10620

10015

5623

8840

7500

PF,kg/t

0.157

0.159

0.159

0.163

0.159

0.161

0.164

0.139

0.163

0.167

TotalBroken

rock,t

46013

47175

90844

61571

63332

66131

60953

40433

54249

44999

Firingpattern

Diag.

Diag.

Diag.

Diag.

Diag.

Diag.

Diag.

Diag.

Diag.

Diag.

Frontrow

burden

32.5

3.25

22.5

3.5

2.25

1.75

32.5

Row

torow

delay

42,67,92,

117

67,92,

117

67,92,

117

42,67, 100,100

67,92,

100,125

25,42,67,

100,117

25,42,67,

100,100

42,67,117,117

42,42,75,75

67,67,100,100

Delay

ofB,ms

8.4/13.4/

18.4/23.4

13.4/18.4

/23.4

13.4/18.4

/23.4

9.3/14.8/22.4/22.414.8/20.4/22.2/27.75/8.4/13.4/20/23.4

5.5/9.3/

14.8/22.4

9.3/14.8/20.4/20.49.3/9.3/16.6/16.614.8/14.8/22.2/22.2

Throw,m

16

16

14

15

4.5

14

14.5

43

2.5

Drop,m

5.5

2.6

5.5

30.75

5.5

3.5

1.75

0.75

1.3

Spread,m

50.2

40

53

17.5

45.5

57

40.5

45

35.5

38

Endbreak

length,m

1.0

0.5

0.5

1.0

0.3

1.5

1.5

2.0

2.5

2.0

K20,m

0.18

0.13

0.13

0.09

0.15

0.35

0.25

0.25

0.15

0.2

K50,m

0.25

0.17

0.18

0.15

0.25

0.5

0.45

0.45

0.3

0.4

K80,m

0.35

0.23

0.25

0.25

0.35

0.67

0.7

0.65

0.5

0.6

K95,m

0.55

0.33

0.37

0.45

0.65

1.0

1.3

1.2

1.1

1.2

23 Page 6 of 12 Sådhanå (2021) 46:23

Page 7: Stemming material and Inter-row delay timing effect on

3.1 Results of effect of delay timing between rowsat mine-A

3.1a Results of the fragmentation size distribution: The

results of the effect of delay timing between rows have

been deduced from Tables 1. Curves for fragment size vs

cumulative passing for each blast round is obtained after

processing of field captured photographs using the Fraga-

lystTM software. From the distribution curve, a fragment

size of K20, K50, K80 and K95 are taken for analysis. These

curves were manually plotted on one sheet (Figure 9) in

order to compare the fragment size distribution results.

A perusal of Figure 9 appraises the improvement of blast

performance. The relative improvement of blast perfor-

mance SD-1 to SD-10 to this end it is observed that blast

no. SD-1 to SD-5 are steep while blasting no. SD-6 to SD-

10 are flatter. Flatness and spread of the curve indicate non-

uniformity of fragmentation, whereas steep and less spread

curves reveal uniformity in fragment size distribution.

3.1b Analysis of row delay timing effect on mean frag-ment size (MFS): Figure 10 shows the relationship between

the delay timing between rows and mean fragment size.

It is evident from the Figure 10 that the mean fragment

sizes are lower and uniform when the delay between first

and second row is 8–14 ms/m of burden and the delay gap

between last two rows is 5 ms/m of the burden. When the

delay gap between the first row and the second row is less

(5 ms/m) and the delay between last two rows are zero

(same for both rows although the delay is 22.4 ms/m or

different) than the fragment sizes are bigger and non-

uniform.

3.1c Analysis of row delay timing effect on muckpileshape parameters: Figure 11 shows the relationship

between the row delay timing and the muckpile shape

parameters.

It is evident from the Figure 11a, b that the throw and

drop are higher when the delay between the first and second

row is 5-9 ms/m of burden and the delay gap between the

last two rows is 5 ms/m of the burden. While it is evident

from Figure 11c that the spread is not much affected by the

variation of the delay pattern between the rows. It is also

found that when the delay gap between the last two rows is

same then the throw and drop are very low.

3.1d Analysis of row delay timing effect on back break:Figure 12 shows the relationship between row delay timing

and back break.

It is evident from the Figure 12 that the back break is

lower when the delay between the first and second row is

8-14 ms/m of burden and the delay gap between the last

two rows is 5 ms/m of the burden. When the delay gap

between the first row and the second row is less (5 ms/m)

and the delay between last two rows is zero (same for both

row although the delay is 22.4 ms/m), then the substantial

back break was observed.

3.2 Results of use of screened drill cuttingsat mine-B

3.2a Analysis of fragmentation results: Figure 13 shows the

fragmentation size behaviour due to a change in the stem-

ming material.

Table 2. Field observations and blast data for stemming column adjustment (Aggregates) for Mine-B.

Parameters

WB-

1

WB-

2

WB-

3

WB-

4

WB-

5

WB-

6

WB-

7

WB-

8

WB-

9

WB-

10

WB-

11

WB-

12

WB-

13

WB-

14

Bench height (m) 10 9.5 10.25 11 10.5 10 9.75 10 10 9.5 10 10 9.75 10

Burden (m) 4.5 4.5 4.75 4.5 4 4.5 4.5 4.5 5 5 4.5 4.5 4.5 4

Spacing (m) 6.5 6.5 6.75 6.5 6 6.5 6.5 6.75 7 7 6.5 6.5 6.5 6

No. of holes 10 13 10 20 12 20 10 10 7 10 10 11 10 20

No. of rows 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Explosive per hole (kg) 55.25 42.3 55.25 62.3 53.9 60.25 57.75 55.25 57.4 50.3 57.8 59.3 55.3 62.5

Total Explosive (kg) 552.5 742.3 552.5 872 1456 1205 577.5 552.5 401.8 502.5 577.5 652.8 552.5 1255.0

Throw (m) 8 7 8 5 5 10 15 10 12 10 15 10 12 15

Drop (m) 1 0.5 1 0.5 0 2.5 1.5 1.5 2.5 1.5 2.5 1 2 1.5

Spread (m) 15 15 10 12 19 30 20 20 25 20 30 20 20 25

End break length (m) 2 2 2 1.5 2 1 1.5 2 1 1 1 1.5 2 2

Total broken rock (t) 9393 10288 7309.5 9049 18782 15356 7312 8015 6125 8750 7496 8445 7312 12600

PF(kg/t) 0.059 0.072 0.076 0.096 0.078 0.078 0.079 0.069 0.066 0.057 0.077 0.077 0.076 0.100

Mean fragment sizes

(MFS), (m)

0.51 0.7 0.55 0.63 0.59 0.36 0.27 0.22 0.32 0.37 0.16 0.25 0.28 0.32

Fly rock distance Fly rocks generated due to

stemming ejection (30-50 m)

No stemming ejection, so no fly rock was generated (only 3-5 m

vertical lift)

Sådhanå (2021) 46:23 Page 7 of 12 23

Page 8: Stemming material and Inter-row delay timing effect on

Figure 6. (a) Boulder generated due to less delay. (b) Uniform fragmentation due to proper delay in the front row with the proper high

wall.

Figure 7. Boulder due to the escape of gases from the stemming part (drill cuttings).

23 Page 8 of 12 Sådhanå (2021) 46:23

Page 9: Stemming material and Inter-row delay timing effect on

From the above Figure 13, it is evident that the mean

fragment size is affected by the compaction of stemming

part. The mean fragment size (MFS) is lower in all the blast

in which the screened drill cuttings of 3-7 mm or 10-12 mm

size aggregates were used compared to only drill cuttings.

Therefore, it can be inferred that the aggregate size of 3-7

mm/10-12 mm as stemming material helped in the proper

utilization of explosive energy.

Figure 8. Good fragmentation with improved Muckpile parameters (screened drill cuttings).

0102030405060708090

100110

0 0.2 0.4 0.6 0.8 1 1.2 1.4

Cu

mu

lati

ve

pas

sin

g %

Fragmentation size (m)

SD-1

SD-2

SD-3

SD-4

SD-5

SD-6

SD-7

SD-8

SD-9

SD-10

Fragmenta�on size Vs Cumula�ve passing

Figure 9. Composite fragment size distribution curve for blast

SD-1 to SD-10 in Mine-A.

0

0.5

MFS

, (m

)

Delay �ming (ms/m of Burden), ms

Delay timing between rows vs MFS

Figure 10. Row delay timing vs MFS for Mine-A.

(a)

(b)

(c)

05

101520

Thro

w, (

m)

Delay �ming (ms/m of Burden), ms

Delay timing between rows vs Throw

0123456

Drop

, (m

)

Delay �ming (ms/m of Burden), ms

Delay timing between rows vs Drop

0102030405060

Spre

ad, (

m)

Delay �ming (ms/m of Burden), ms

Delay timing between rows vs Spread

Figure 11. (a) Relation between delay timing and throw.

(b) Relation between delay timing and drop. (c) Relation between

delay timing and spread.

Sådhanå (2021) 46:23 Page 9 of 12 23

Page 10: Stemming material and Inter-row delay timing effect on

3.2b Analysis of muckpile shape parameters: Figure 14

shows the muckpile shape parameters behaviour due to a

change in the stemming material.

It is evident from the above Figure 14a–c that as the use

of screened drill cuttings having sizes of 3-7 mm/10-12 mm

were helpful in blocking the ejection of gases from stem-

ming column. These resulted in improving the muckpile

shape parameters such as throw, drop and spread.

4. Conclusions

During the study, various changes were made in stemming

material and delay sequencing and found the following

results.

(1) The aggregate size of 3-7 mm/10-12 mm generated

good fragmentation sizes in overall and especially in

collar region with improved muckpile shape

parameters.

(2) The delay of 8-14 ms/m of burden between the first and

second row and the delay gap of 5 ms/m of the burden

between last two rows generated good fragmentation

sizes in overall and especially in collar region with

improved muckpile shape parameters.

0

5

Back

bre

ak, (

m)

Delay �ming (ms/m of Burden), ms

Delay timing between rows vs Back break

Figure 12. Row delay vs back break for Mine-A.

0

0.5

1

1 2 3 4 5 6 7 8 9

)m( ,

SF

M

No. of blast

Mean fragment size for stemming column adjustment

without aggrgatesWith aggregates

Figure 13. Aggregates vs MFS for Mine-B.

0

10

20

1 2 3 4 5 6 7 8 9

)m( ,

wo rhT

No. of blast

Stemming column adjustment vs Throw

without aggrgatesWith aggregates

0

1

2

3

1 2 3 4 5 6 7 8 9

)m(,por

D

No. of blast

Stemming column adjustment vs Drop

without aggrgates With aggregates

(a) (b)

0

20

40

1 2 3 4 5 6 7 8 9

)m(,

daerpS

No. of blast

Stemming column adjustment vs Spread

without aggrgatesWith aggregates

(c)

Figure 14. (a) Relation between no. of blasts with aggregates and without aggregates and throw. (b) Relation between no. of blasts withaggregates and without aggregates and drop. (c) Relation between number of blasts with aggregates and without aggregates and spread.

23 Page 10 of 12 Sådhanå (2021) 46:23

Page 11: Stemming material and Inter-row delay timing effect on

(3) The delay gap between first and second row is less than

5 ms/m and the delay gap between the last two rows is

zero (same for both row) then the huge back break was

observed.

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