spulen 2.0tsi audi a4/a5 k04 turbo kit - usp motorsports

8
7716 Wiles Rd.Coral Springs, FL 33067 www.uspmotorsports.com Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit

Upload: others

Post on 07-Dec-2021

17 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit - USP Motorsports

7716 Wiles Rd.Coral Springs, FL 33067

www.uspmotorsports.com

S p u l e n 2 . 0 T S I A u d i A 4 / A 5 K 0 4 T u r b o K i t

Page 2: Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit - USP Motorsports

Install instructions

7716 Wiles Rd.Coral Springs, FL 33067www.uspmotorsports.com

02

2. Remove the clip holding the EVAP hose to the cylinder head and reposition the hose so it sits between the cylinder head and turbo inlet.

Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit

1. Remove and install the turbocharger according to the factory repair manual. For your convenience a copy of the factory repair manual has been attached.

Page 3: Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit - USP Motorsports

3. Using a cutoff tool, remove the bracket from the factory oil feed line

Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit Install instructions

7716 Wiles Rd.Coral Springs, FL 33067www.uspmotorsports.com

03

Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit

Page 4: Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit - USP Motorsports

4. Route the oil feed line between the turbo outlet and the compressor cover. A pair of pliers will make aligning the oil line easier. Fasten the oil line to the turbo using the factory bolt and the 2 included aluminum crush washers.

Install instructions

7716 Wiles Rd.Coral Springs, FL 33067www.uspmotorsports.com

04

Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit

Page 5: Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit - USP Motorsports

Install instructions

7716 Wiles Rd.Coral Springs, FL 33067www.uspmotorsports.com

05

5. The factory breather hose will need to be drilled to mount to the K04. Use the included gasket as a template, mark, and drill a mounting hole.

Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit

Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit

Page 6: Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit - USP Motorsports

Install instructions

7716 Wiles Rd.Coral Springs, FL 33067www.uspmotorsports.com

06

6. Using a cut off tool or cutters, remove the bracket on the coolant line that attaches to the rear of the engine block.

Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit

Page 7: Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit - USP Motorsports

Install instructions

7716 Wiles Rd.Coral Springs, FL 33067www.uspmotorsports.com

07

7. Note how oil feed, oil return, and coolant return line are routed. The oil feed line may need to be slightly bent to allow for proper clearance.

Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit

Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit

Page 8: Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit - USP Motorsports

Install instructions

7716 Wiles Rd.Coral Springs, FL 33067www.uspmotorsports.com

08

Crush Washer Placement:

2x aluminum crush washer supplied for oil feed line to turbo.

3x thin copper crush washers supplied for coolant return to block, install at turbo. Remaining washer is supplied for outside of coolant feed line at turbo.

1x thick copper crush washer supplied for inside of coolant feed line at turbo. Installs between coolant feed line and turbo.

Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit