spare parts catalog - honeywell productivity and...

Spare Parts Catalog

EasyCoder 501 XP & 601 XP Bar Code Label Printers

Information in this manual is subject to change without prior notice and does not represent a commitment on the part of Intermec Printer AB.

© Copyright Intermec Printer AB, 2002. All rights reserved. Published in Sweden.

EasyCoder, EasyLAN, Fingerprint, and LabelShop are registered trademarks of Intermec Technologies Corp. The word Intermec, the Intermec logo, InterDriver, and PrintSet are trademarks of Intermec Technologies Corp.

Intermec EasyCoder 501 XP/601 XP – Spare Parts Catalog Ed. 1 1

Chapter 1

IntroductionContents1. Introduction Contents.................................................................................................................1 Spare Parts Policy .................................................................................................2 EasyCoder 501 XP‚ General View ......................................................................3 EasyCoder 601 XP‚ General View ......................................................................4

2. Spare Parts EasyCoder 501 XP/601 XP; Keyboard ...............................................................5 EasyCoder 501 XP/601 XP; Chassis...................................................................6 EasyCoder 501 XP; Print Unit ............................................................................7 EasyCoder 601 XP; Print Unit ............................................................................8 EasyCoder 501 XP/601 XP; Ribbon Unwind Unit ............................................9 EasyCoder 501 XP/601 XP; Ribbon Rewind Unit...........................................10 EasyCoder 501 XP/601 XP; Ribbon End Sensor.............................................11 EasyCoder 501 XP; Media Supply Spool.........................................................12 EasyCoder 601 XP; Media Supply Spool.........................................................13 EasyCoder 501 XP/601 XP; Bobbin Adapter...................................................14 EasyCoder 501 XP; Media Roll Retainer .........................................................15 EasyCoder 501 XP; Label Slack Absorber ......................................................16 EasyCoder 601 XP; Label Slack Absorber ......................................................17 EasyCoder 501 XP; Liner/Batch Takeup Unit..................................................18 EasyCoder 601 XP; Liner Takeup Unit.............................................................19 EasyCoder 501 XP/601 XP; CPU Board..........................................................20 EasyCoder 501 XP/601 XP; Power Supply Unit .............................................21 EasyCoder 501 XP/601 XP; Parallel Interface Board......................................22 EasyCoder 501 XP/601 XP; Industrial/Serial Interface Board........................23 EasyCoder 501 XP/601 XP; Double Serial Interface Board ...........................24 EasyCoder 501 XP/601 XP; EasyLAN 100i Interface Board.........................25 EasyCoder 501 XP/601 XP; Industrial Interface Board...................................26 EasyCoder 501 XP/601 XP; Label Taken Sensor ............................................27 EasyCoder 501 XP/601 XP; Ribbon Low Sensor............................................28 EasyCoder 501 XP; Paper Cutter Kit ................................................................29 EasyCoder 601 XP; Paper Cutter Kit ................................................................30 EasyCoder 501 XP; Fan-Fold Guides ...............................................................31 EasyCoder 601 XP; Fan-Fold Guides ...............................................................32 Miscellaneous (cables, cleaning card, etc.) ......................................................33

Intermec EasyCoder 501 XP/601 XP – Spare Parts Catalog Ed. 12

Chapter 1 Introduction

This Spare Parts Catalog contains information on items presently available as spare parts and accessories for the Intermec Easy-Coder 501 XP and 601 XP printer models.

You will notice that, as a rule, we supply only assembled spare parts. Our policy is based on the conviction that this is a more rational way of stocking spares and supplying adequate service as well.

For further information about parts not listed in this volume, please contact our Spare Parts Sales Department.

Information in this manual is subject to change without prior notice and does not represent a commitment on the part of Intermec.

For updated information, please refer to the latest edition of the Spare Parts Price List.

Spare Parts Policy



IMPORTANT PRINTHEAD AND RIBBON INFORMATION

The use of any thermal transfer rib

bons, other than those supplied by UBI, w

ill invalidate

the printhead warranty. UBI thermal transfer rib

bons are engineered specifically for this printhead.

The quality of thermal and thermal transfer media supplies in this printer is also of great im

portance

for the quality of printing bar codes and a long life

of the printhead. UBI has carefully matched the

paper we recommend/provide to the needs of this printer. We therefore strongly advise of using

only UBI recommended/provided supplies to ensure a high quality printing.

TEAR-OFF

EasyCoder 501 XP; General View

Pos. Part No. Description Remarks 1 – Keyboard See page 5 2 1-040559-00 Label Taken Sensor (option) See page 27 3 1-040551-00 Paper Cutter Kit (option) See page 29 4 – Print Unit See page 7 5 – Chassis See page 6 6 1-040061-90 Label Slack Absorber See page 16 7 – Liner/Batch Takeup Unit (option) See page 18 8 – Paper Supply Spool with accessories See pages 12, 14-15 9 1-040565-00 Fan Fold Guides (option) See page 31 10 – Transfer Ribbon Mechanism See pages 9-11 – 1-971600-90 CPU-board See page 20 – 1-971601-52 Power Supply Unit See page 21 – – Other Options See pages 22-26 – – Miscellaneous See page 33

1

2

465 7

8

9

10

3



EasyCoder 601 XP; General View

IMPORTANT PRINTHEAD AND RIBBON INFORMATION

The use of any thermal transfer rib

bons, other than those supplied by UBI, w

ill invalidate

the printhead warranty. UBI thermal transfer rib

bons are engineered specifically for this printhead.

The quality of thermal and thermal transfer media supplies in this printer is also of great im

portance

for the quality of printing bar codes and a long life

of the printhead. UBI has carefully matched the

paper we recommend/provide to the needs of this printer. We therefore strongly advise of using

only UBI recommended/provided supplies to ensure a high quality printing.

TEAR-OFF

Pos. Part No. Description Remarks 1 – Keyboard See page 5 2 1-040559-00 Label Taken Sensor (option) See page 27 3 1-040564-00 Paper Cutter Kit (option) See page 30 4 – Print Unit See page 7 5 – Chassis See page 6 6 1-040061-97 Label Slack Absorber See page 17 7 – Liner Takeup Unit (option) See page 19 8 – Paper Supply Spool with accessories See pages 13-14 9 1-040565-10 Fan Fold Guides (option) See page 32 10 – Transfer Ribbon Mechanism See pages 9-11 – 1-971600-90 CPU-board See page 20 – 1-971601-52 Power Supply Unit See page 21 – – Other Options See pages 22-26 – – Miscellaneous See page 33

1

2

465 7

8

9

10

3


Chapter 2

Spare PartsEasyCoder 501 XP/601 XP; Keyboard

1

2

Pos. Part No. Description Remarks 1 1-040386-90 EasyCoder 501 XP Keyboard assy. Excl. console pcb. 1 1-040386-95 EasyCoder 601 XP Keyboard assy. Excl. console pcb. 2 1-971604-52 Console pcb. assy.


Chapter 2 Spare Parts

EasyCoder 501 XP/601 XP; Chassis

1

1

1

1

Pos. Part No. Description Remarks 1 1-040272-00 Rubber Foot



EasyCoder 501 XP; Print Unit1

23

5

6

7

11

12

13

14

8

15

4

Pos. Part No. Description Remarks 1 1-040958-00 Stepper Motor assy. 2 1-040519-90 Tooth Belt Wheel 3 1-995101-24 Tooth Belt 4 1-010020-90 Thermal Printhead assy. 5 1-040100-02 Tooth Belt Wheel assy. 6 1-040230-93 Platen Roller assy. Incl. bearings 7 1-040230-90 Ribbon Return Roller 8 1-040213-20 Cam Handle 9 1-040254-90 Head Pressure Link assy. 10 1-040182-00 Pressure Arm assy. Incl. magnet and locking knob 11 1-040150-00 Guide Lower 12 1-040151-00 Guide Upper 13 1-040109-90 Label Stop assy. 14 1-975607-25 Refl ecting Sensor 15 1-995101-54 Tooth Belt

9

10



EasyCoder 601 XP; Print Unit1

4

23

5

6

7

11

121314

10

Pos. Part No. Description Remarks 1 1-040958-00 Stepper motor assy. 2 1-040519-90 Tooth Belt Wheel 3 1-995101-24 Tooth Belt 4 1-040100-02 Tooth Belt Wheel assy. 5 1-010021-90 Thermal Printhead assy. 6 1-040230-97 Platen Roller assy. Incl. bearings 7 1-040213-20 Cam Handle 8 1-040254-90 Head Pressure Link assy. 9 1-040182-00 Pressure Arm assy. Incl. magnet and locking knob

10 1-040150-10 Guide Lower 11 1-040151-00 Guide Upper 12 1-040109-90 Label Stop assy. 13 1-975607-25 Refl ecting Sensor 14 1-995101-54 Tooth Belt

9

8



EasyCoder 501 XP/601 XP; Ribbon Unwind Unit

1

2

3

4

Pos. Part No. Description Remarks 1 1-040073-97 Ribbon Unwind assy. (EC 501 XP) Complete unit incl. brake, pivot, and fi xer ring. 1 1-040073-91 Ribbon Unwind assy. (EC 601 XP) Complete unit incl. brake, pivot, and fi xer ring. 2 1-040157-00 Pivot assy. (ALL) 3 1-040176-00 Spring Brake assy. (EC 501 XP) 3 1-040152-00 Spring Brake assy. (EC 601 XP) 4 1-040448-00 Fixer Ring assy. (ALL)



EasyCoder 501 XP/601 XP; Ribbon Rewind Unit

1

2

3

Pos. Part No. Description Remarks 1 1-040065-97 Ribbon Rewind Unit assy. (EasyCoder 501 XP) Complete unit incl. gear wheel and bobbin plate. 1 1-040065-95 Ribbon Rewind Unit assy. (EasyCoder 601 XP) Complete unit incl. gear wheel and bobbin plate. 2 1-040443-11 Bobbin Plate 3 1-040124-00 Gear Wheel assy.



EasyCoder 501 XP/601 XP; Ribbon End Sensor

Pos. Part No. Description Remarks – 1-040074-00 Ribbon End Sensor assy. Complete unit.



EasyCoder 501 XP; Media Supply Spool

1

2

Pos. Part No. Description Remarks 1 1-040060-02 Unwind Unit 4" (paper) Complete unit. 2 1-150166-00 Bobbin assy.



EasyCoder 601 XP; Media Supply Spool

Pos. Part No. Description Remarks 1 1-040060-12 Unwind Unit 6" (paper) Complete unit. 2 1-150166-00 Bobbin assy.

1

2



EasyCoder 501 XP/601 XP; Bobbin Adapter

Pos. Part No. Description Remarks – 1-040327-52 Bobbin Adapter assy. Ø 76 mm (3")



EasyCoder 501 XP; Media Roll Retainer

Pos. Part No. Description Remarks – 1-776290-00 Media Roll Retainer



Pos. Part No. Description Remarks 1 1-040061-90 Label Slack Absorber assy. Complete unit. 2 1-040321-00 Spring 3 1-040329-00 Edge Guide

EasyCoder 501 XP; Label Slack Absorber

1

2

3



Pos. Part No. Description Remarks 1 1-040061-97 Label Slack Absorber assy. Complete unit. 2 1-040321-00 Spring 3 1-040329-00 Edge Guide

EasyCoder 601 XP; Label Slack Absorber

1

2

3



Pos. Part No. Description Remarks 1 1-040958-00 Stepper Motor assy. Cable not shown 2 1-995101-53 Tooth Belt 3 1-040253-01 Liner/Batch Takeup Plate 4 1-040317-00 Brace 5 1-040063-90 Takeup Unit assy. Incl. pulley, plate & brace 6 1-040335-01 Bobbin Plate 7 1-040124-00 Gear Wheel assy. 8 1-995101-43 Tooth Belt

EasyCoder 501 XP; Liner/Batch Takeup Unit

1

2

4

5

7

6

8

3



Pos. Part No. Description Remarks 1 1-040958-00 Stepper Motor assy. Cable not shown 2 1-995101-53 Tooth Belt 3 1-040317-10 Brace 4 1-040063-95 Liner Takeup Unit assy. Incl. pulley, plate & brace 5 1-040316-10 Bobbin Plate 6 1-040124-00 Gear Wheel assy. 7 1-995101-43 Tooth Belt

EasyCoder 601 XP; Liner Takeup Unit

1

2

3

4

6

5

7



Pos. Part No. Description Remarks 1 1-971600-90 CPU board assy. Flash and DRAM SIMMs not included

P22 1-020015-xx Flash SIMM (Boot) Incl. Intermec Fingerprint 7.xx & Intermec Shell 4.xx P20-21 1-971605-90 Flash SIMM Flash memory expansion P23-24 1-959070-00 DRAM SIMM (4 Mbyte) DRAM memory expansion IC304 1-956016-00 RS232 Driver Circuit P34 1-956009-90 RTC Real-time clock circuit

EasyCoder 501 XP/601 XP; CPU Board

IC11

IC304

IC305

P20P21P22 P23 P24

P32

P35

P83

P84

V40 GND

CONNECTORS FROM TOP

8=HEADL.6=LSS-BOT5=LSS-TOP4=LTS3=RI-END2=RI-LOW

DEBUG

POWER

RI-L

OW

RI-ENDLTS

KEYB.

TPH

STM1

STM2CUTTER

DRAM0 DRAM1-2ROM2 ROM1 ROM0

1-971600-01 P01

RTC & Program Key

Boot-Bank

5.3V

VCCP24

V24

/RESET

P56

P55

IC10

P420

P50

P37

P41

P54

P53

P51

P52

P57

P421

P58

IC11

P35 P82

P80

P13

WR51 WR52

P31P25

P34

IC 305

P33

P32

IC304

P81

1



Pos. Part No. Description Remarks – 1-971601-52 Power Supply Unit assy. – 1-959075-95 Industrial Fan assy.

EasyCoder 501 XP/601 XP; Power Supply Unit



EasyCoder 501 XP/601 XP; Parallel Interface Board

Pos. Part No. Description Remarks – 1-971603-28 Parallel Interface Board

C4

IC1

IC2

IC3

IC1

IC2

P1

P2

L1-L18

1-971603-02-PØ1



EasyCoder 501 XP/601 XP; Industrial/Serial Interface Board

Pos. Part No. Description Remarks – Industrial/Serial Interface Board equipped with: 1-010558-00 RS-232 driver circuit IC2 1-010558-10 RS-422 non isolated driver circuit IC18 1-010558-20 RS-422 isolated driver circuit IC3 1-010558-30 RS-485 driver circuit IC4

C7

R56

R55

R54

R53R5

2

R8

R3R2

R1

JP1

IC7

IC6

IC5

IC2

IC1

C15

C14

C13

C12

C11

C6

C5

C4

C3

C2

C1

C8C9

C10

C20

C21

C22

C23

C24

C25

C26

C27

D1

F1F2

F3F4F5F6

F7

F8F9

F10F11

F12F13F14

IC3IC4

IC8

IC9IC10

IC11IC12

IC13IC14

IC15 IC16

IC17

IC18JP2

P1

P2

P3

P4

R4

R5

R6

R7R1

0

R11

R12

R13

R14

R15

R16

R17

R18

R19

R20

R21

R22

R23

R24

R25

R26

R27

R28

R29

R30R31

R32

R33

R34R35R36R37R38R39R40R41

R50

R51

REL1 REL2 REL3 REL4

RP1RS

422n

onis

ol.:

IC18

, S1,

S4

S3

+

++

+

S1S2

S4

1-971606-00.P01

RS23

2: IC

2

RS42

2iso

late

d: IC

3, S

2, S

4RS

485:

IC4,

S3,

S4*

* Ter

m. i

f end

of c

able

P1



EasyCoder 501 XP/601 XP; Double Serial Interface Board

Pos. Part No. Description Remarks – 1-010554-00 Double Serial Interface Board assy. Fitted for 2 x RS-232 Incl. cable to CPU board

Modifi cation Circuits (for one port): – 1-956036-00 RS 422 Non Isolated – 1-956038-01 RS 422 Isolated – 1-985319-00 20 mA Current Loop – 1-956037-01 RS 485

C7

R12

R15

R14

R13

R9

R8

R3R2

R1

JP1

IC7

IC6

IC5

IC2

IC1

C15

C14

C13

C12

C11

C6

RP1

C5

C4

C3

C2

C1

C10

D1

F1F2

F3F4F5F6

F7

F8F9

F10F11

F12F13F14

IC3IC4

IC18JP2

P1

P2

P3

P4

R4

R5

R6

R7

R11

R10

RS42

2non

isol

.: IC

18, S

1,S4

S3

+

++

+

S1S2

S4RS

232:

IC2

RS42

2iso

late

d: IC

3, S

2, S

4RS

485:

IC4,

S3,

S4*

* Ter

m. i

f end

of c

able

C8

C9R20

R21R23

R22

R30

R35

R33

R32

R34

R31

R26

R28

R25

R24

R27 R29

IC15

D2

IC10

F32

F24F20F23

RP2

F31F34F15F16F17F18F25

F33

F30

IC12

IC13

IC14

IC11

C119

C18

C17

C16

++

+

JP3

S5S6

1-971613-00.A01UART3

UART2

20mA CL: IC13, IC14, S6

RS232: IC11RS422nonisol.: IC12, S5

* Term. if end of cable

RS485: IC4, S3, S4*RS422isolated: IC3, S2, S4

RS232: IC2

RS422nonisol.: IC18, S1,S4



EasyCoder 501 XP/601 XP; EasyLAN 100i Interface Board

Pos. Part No. Description Remarks – 1-971614-90 EasyLAN 100i Interface Board Kit Incl. cable to CPU board, cover plate, manual, and CD-ROM.

C1

C2

C3

C4

C12 C13

C70

D10

D30

F1

IC1

IC2

IC3

IC4

IC5

IC6IC7

IC8

IC30

IC31IC

32

IC33 IC34

IC35

IC36

IC37

IC50

IC51

P11

P12

P30P31

P32

P33

P34

P35P36

P37

P50

R1

R4

R6

R7

R8R9

R10

R11

R12

R14

R52R53

R56R62

R63

R70

R72R73

R75R76

SW10

C

A

B = EEPROM LOAD

A = PROGRAM LOAD

FPGA START MODE STRAPS

B

B

B

A

A

A

BOOT STRAP

1-971614-00 P02



EasyCoder 501 XP/601 XP; Industrial Interface Board

Pos. Part No. Description Remarks – 1-1010559-90 Industrial/EasyLAN 100i Kit Incl. 2 interface boards, cable, manual, and CD-ROM. – 1-010562-90 Industrial Interface Board Interface board only. – 1-010561-90 EasyLAN 100i Interface Board Interface board only.

C7

R56

R55

R54

R53

R52

R8

R3IC7

IC6

IC5

IC1

C14

C12

C6

C5

C3

C2

C1

C8C9

C10

C20

C21

C22

C23

C24

C25

C26

C27

D1

IC8

IC9IC10

IC11IC12

IC13IC14

IC15 IC16

IC17

P1

P2

P3

P4

R10

R11

R12

R13

R14

R15

R16

R17

R18

R19

R20

R21

R22

R23

R24

R25

R26

R27

R28

R29

R30R31

R32

R33

R34R35R36R37R38R39R40R41

REL1 REL2 REL3 REL4

RS42

2non

isol

.: IC

18, S

1,S4

+

+

1-971606-02.P02

RS23

2: IC

2

RS42

2iso

late

d: IC

3, S

2, S

4RS

485:

IC4,

S3,

S4*

* Ter

m. i

f end

of c

able

P1



Pos. Part No. Description Remarks – 1-040559-00 Label Taken Sensor Kit Complete kit incl. installation instructions.

EasyCoder 501 XP/601 XP; Label Taken Sensor



Pos. Part No. Description Remarks – 1-040562-90 Ribbon Low Sensor Kit Complete kit with sensor. screw and installation instructions. 1 1-975605-20 Refl ecting sensor assy.

EasyCoder 501 XP/601 XP; Ribbon Low Sensor

1



Pos. Part No. Description Remarks 1 1-040551-00 Paper Cutter Kit assy. Complete kit incl. installation instructions. 2 1-983353-00 Micro Switch 3 1-040122-01 Cutter Mechanism 4 1-040450-00 Spring Not visible

EasyCoder 501 XP; Paper Cutter Kit

1

3

4

2



Pos. Part No. Description Remarks 1 1-040564-00 Paper Cutter Kit assy. Complete kit incl. installation instructions. 2 1-983353-00 Micro Switch 3 1-040122-10 Cutter Mechanism 4 1-040450-00 Spring Not visible

EasyCoder 601 XP; Paper Cutter Kit

1

3

4

2



Pos. Part No. Description Remarks – 1-040565-00 Fan Fold Guides for external media supply Complete unit

EasyCoder 501 XP; Fan-Fold Guides



Pos. Part No. Description Remarks – 1-040565-10 Fan Fold Guides for external media supply Complete unit

EasyCoder 601 XP; Fan-Fold Guides



Pos. Part No. Description Remarks – 1-982731-00 Power Cord 2.4 m UL/CSA U.S.A., Canada – 1-982756-00 Power Cord 2 m U.K., Ireland – 1-982735-00 Power Cord 2.5 m EUR European standard – 1-975583-18 Parallel Interface Cable 3 metres (9.8 ft.) – 1-975580-05 Serial Interface Cable RS-232 DB25 –> DB25 3 metres (9.8 ft.) – 1-975581-05 Serial Interface Cable RS-232 DB25 –> DB9 3 metres (9.8 ft.) – 1-975554-10 Cable (Power Supply –> CPU board) – 1-040950-00 Cable (Power; CPU-board –> Printhead EasyCoder 501 XP – 1-040950-10 Cable (Power; CPU-board –> Printhead EasyCoder 601 XP – 1-975557-00 Cable (Logics; CPU-board –> Printhead) – 1-040951-30 Cable (CPU-board –> Cutter connector) – 1-110501-00 Cleaning Card (EC 501 XP) 25-pack – 1-110601-00 Cleaning Card (EC 601 XP) 25-pack – 1-956026-02 Flash Memory Card 2MB (empty) – 1-956026-08 Flash Memory Card 8MB (empty) – – Font Card (various font collections) Refer to Spare Parts List – – Firmware Card Refer to Spare Parts List – 1-200591-02 External Keyboard – 1-010590-90 Confi guration Kit for External Keyboard Incl. PC cable, PC soft- ware, manuals, and assort- ment of clear and blind keytops. – 1-010560-01 MobileLAN ® access 2102 Mounting Kit

Miscellaneous (not illustrated)


Notes

Intermec Printer ABIdrottsvägen 10, P.O. Box 123 S-431 22 Mölndal, Sweden

tel +46 31 869500

fax +46 31 869595

www.intermec.com

*1-960569-00*

EasyCoder 501 XP & 601 XP Spare Parts Catalog

*1-960569-00*

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