sony ericsson w595 disassembly

7/16/2019 Sony Ericsson W595 Disassembly

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Working Instruction, Mechanical

State: Preliminary Rev 11

Working Instruct ion, MechanicalApplicable for W595

CONTENTS

1 Int roduct ion .............................................................................. 31.1 Equipment ................................................................................. 51.2 General cautions ...................................................................... 61.3 Adhes ives ................................................................................. 6

2 Disassembly ............................................................................. 72.1 Overview ................................................................................... 7

2.1.1 Battery Cover and Battery ..................................................... 82.1.2 Deco Plate ............................................................................. 92.1.3 Front Cover Assy ................................................................. 102.1.4 Main Keyboard .................................................................... 112.1.5 Rear Cover .......................................................................... 122.1.6 Top and Bottom Cap ........................................................... 142.1.7 Earspeaker, Display and PBA Navigation ........................... 152.1.8 Frame Assy ......................................................................... 192.1.9 Hinge ................................................................................... 20

3 Replacements ......................................................................... 213.1 Battery Cover and Battery ..................................................... 223.2 Deco Plate ............................................................................... 223.3 Front Cover Assy ................................................................... 223.4 Main Keyboard ........................................................................ 223.5 Rear Cover .............................................................................. 223.6 Top and Bottom Cap .............................................................. 223.7 Earspeaker, Display and PBA Navigation ............................ 223.8 Frame Assy ............................................................................. 233.9 Hinge ....................................................................................... 233.10Camera Assy ........................................................................... 243.11Co-Brand ................................................................................. 263.12Dust Gasket Hinge ................................................................. 273.13Gasket Camera ....................................................................... 273.14Gasket Hinge .......................................................................... 283.15Gasket Microphone ................................................................ 283.16Gasket Speaker Bottom ......................................................... 293.17Gasket Speaker Top ............................................................... 29

Company Internal Sony Ericsson Mobile Communications AB


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Working Instruction,Mechanical



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3.18Half to Half FPC ...................................................................... 303.19Keyboard Navigation ............................................................. 323.20Light Guide Navi Keyboard ................................................... 333.21Light Guide Main Keyboard ................................................... 343.22Loudspeaker 11x15 ................................................................ 353.23Loudspeaker 9x18 .................................................................. 363.24Main Window .......................................................................... 373.25PBA Main Keyboard FPC ....................................................... 383.26Tape Main Keyboard LED ...................................................... 403.27Tape Navigation LED ............................................................. 413.28Tape Navigation LED middle - version 1 .............................. 423.29Tape Navigation LED middle - version 2 .............................. 423.30Tape for Deco Plate ................................................................ 433.31Volume Key ............................................................................. 433.32Walkman Key .......................................................................... 443.33Walkman Sticker ..................................................................... 443.34Liquid Indicator ...................................................................... 453.35Core Unit Label ....................................................................... 463.36Boarder Swap - Replacement ................................................ 473.37Boarder Swap - Change Label .............................................. 483.38Boarder Swap - Customize of Software ............................... 48

4 Reassembly ............................................................................ 494.1 Overview ................................................................................. 50

4.1.1 Hinge ................................................................................... 514.1.2 Frame Assy ......................................................................... 524.1.3 Earspeaker, Display and PBA Navigation ........................... 534.1.4 Top and Bottom Cap ........................................................... 584.1.5 Rear Cover .......................................................................... 594.1.6 Main Keyboard .................................................................... 614.1.7 Front Cover Assy ................................................................. 624.1.8

Deco Plate ........................................................................... 64

4.1.9 Battery Cover and Battery ................................................... 65

5 Revision History ..................................................................... 66


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State: Preliminary Rev 11 3(66)

1 Introduction

W595



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W595s



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1.1 Equipment

SPECIAL TOOLS

NTZ 112 459 Torque screwdriver (or equivalent)

1222-3513 Bits (PH00)

NTZ 112 302/2 Front opening tool

NTZ 112 521 Flex film assembly tool

NTZ 112 590 Guitar pick

STANDARD TOOLS

Standard tools have to be locally purchased

Dentist hook

ESD tweezers

OTHER EQUIPMENT

ESD wristband

ESD gloves

LABEL EQUIPMENT

The following special equipment is required when replacingor installing a new label:

Hot air flow solder station

Zebra printer connected to computer



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1.2 General cautionsThe following cautions are considered to be generic for all phone models and will not be repeated inthe Disassembly, Replacements and Reassembly sections:

SWITCH OFF THE PHONE AND REMOVE ANY MEMORY STICK BEFORE THE START OF THE DISASSEMBLY!

KEEP ALL CONTACT SURFACES CLEAN!

BE CAREFUL WHEN USING TOOLS LIKE THE DENTIST HOOK , TWEEZERS, OPENING TOOLS, GUITAR PICKETC. TO AVOID SCRATCHES OR DAMAGES TO THE EXTERIOR AND INTERIOR PARTS OF THE PHONE!

BE CAREFUL NOT TO DAMAGE ANY CONTACT SPRINGS!

REMEMBER TO REMOVE THE PROTECTION FOILS ON NEW PARTS SUCH AS THE FRONT COVER AND LCD!

NEVER TOUCH THE DISPLAY GLASS!

USE AIR BLOW EQUIPMENT TO KEEP THE FRONT WINDOW AND DISPLAY MODULE DUST FREE !

1.3 AdhesivesUse a dentist hook and/or the tweezers to remove old adhesives.Clean the surface with isopropyl alcohol before attaching new adhesives.



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2 Disassembly

When you are going to replace a part being listed in Replacements, the instruction of that section

usually begins by directing you to this Disassembly section with a specification of the instructionsyou have to carry out in order to disassemble the phone as far as needed before returning toReplacements for the actual replacement.

Start

DISASSEMBLY REASSEMBLY

Contentspage

REPLACEMENTS

Done

2.1 OverviewThe disassembly is done in the following order:

1. Battery Cover and Battery

2. Deco Plate

3. Front Cover Assy

4. Main Keyboard

5. Rear Cover

6. Top and Bottom Cap

7. Earspeaker

8. Display

9. PBA Navigation

10. Frame Assy

11. Main PBA

12. Hinge



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2.1.1 Battery Cover and Battery

Remove the Battery Cover.

Remove the Battery.



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2.1.2 Deco Plate

Release the Deco Plate with a guitar pick.

Remove the Deco Plate.

Do NOT reuse the Deco Plate.



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2.1.3 Front Cover Assy

Remove the two screws (PH00).

Use a guitar pick and slide along the side to release thesnap hooks.

Slide along the other side.

Remove the Front Cover.

Do not reuse the Front Cover and Main Window if thephone is produced before W918.

For further information see SI 17199-78713.



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2.1.4 Main Keyboard

Release the Main Keyboard with a guitar pick.

Be careful with the Light Guide underneath.

Remove the Main Keyboard.

Do NOT reuse the Main Keyboard.



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2.1.5 Rear Cover

Remove the two bottom screws (PH00).

Remove the two top screws (PH00).

Release the snap hooks along both sides with a frontopening tool.



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Rear Covercontinue

Release the hook with a guitar pick.

Release the Rear Cover from the core unit.

Be careful with the hook.



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2.1.6 Top and Bottom Cap

Remove the Bottom Cap.

Unsnap the hooks on the Top cap.

Remove the Top Cap.



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2.1.7 Earspeaker, Display and PBA Navigation

Remove the screw (PH00).

Release the Earspeaker with a guitar pick.

Slide along the Earspeaker fllex.



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Earspeaker, Display and PBA Navigation continue

Release the PBA Navigation.

Turn over the PBA Navigation to reach the connectors.



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Open the connector carefully.

Remove the flex.

Remove the Earspeaker, Display and PBA Navigation.



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Open the Earspeaker connector carefully.

Remove the Earspeaker flex.

Open the Display connector carefully.

Remove the Display flex.



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2.1.8 Frame Assy

Slide carefully along the side button flex with a guitar pick torelease it from the hooks.


Remove the Frame Assy.



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2.1.9 Hinge


Lift up the Main PBA.


Remove the Main PBA Keyboard FPC and the Main PBA.



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3 Replacements

Search for the part to be replaced on the Contents page and go to that instruction to be found in this

Replacements section.The instruction usually begins by directing you to the Disassembly section with a specification of theinstructions you have to carry out in order to disassemble the phone as far as needed before theactual replacement.

Go back to this Replacements section and carry out the instruction.

The instruction usually ends by directing you to the Reassembly section with a specification of theinstructions you have to carry out in order to reassemble the phone.

Start


Contentspage

REPLACEMENTS

Done



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3.1 Battery Cover and BatteryFollow the 2.1.1 Disassembly instructions

Prepare the new Battery Cover.

Follow the 4.1.9 Reassembly instructions

3.2 Deco PlateFollow the 2.1.1 2.1.2 Disassembly instructions

Prepare the new Deco Plate.

Follow the 4.1.8 4.1.9 Reassembly instructions

3.3 Front Cover AssyFollow the 2.1.1 2.1.3 Disassembly instructions

Prepare the new Front Cover Assy.


3.4 Main KeyboardFollow the 2.1.1 2.1.4 Disassembly instructions

Prepare the new Main Keyboard.


3.5 Rear CoverFollow the 2.1.1 2.1.5 Disassembly instructions

Prepare the new Rear Cover.


3.6 Top and Bottom CapFollow the 2.1.1 2.1.6 Disassembly instructions

Prepare the new Top or/and Bottom Cap.


3.7 Earspeaker, Display and PBA NavigationFollow the 2.1.1 2.1.3 and 2.1.7 Disassembly instructions

Prepare the new Earspeaker, Display or/and PBA Navigation.

Follow the 4.1.3 and 4.1.7 4.1.9 Reassembly instructions



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3.8 Frame AssyFollow the 2.1.1 2.1.8 Disassembly instructions

Prepare the new Frame Assy.


3.9 HingeFollow the 2.1.1 2.1.9 Disassembly instructions

Prepare the new Hinge.



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3.10 Camera Assy

REMOVAL

Follow the 2.1.1 2.1.9 Disassembly instructions.

Lift the Shield Camera Can Lid with a dentist hook.

Remove the Shield Camera Can Lid.


Remove the Camera.



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Camera Assy continue

INSTALLATION

Replace the new Camera flex.

Close the connector gently.

Mount the Shield Camera Can Lid.

Press to attach.

Follow the 4.1.1 4.1.9 Reassembly instructions.



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3.11 Co-Brand

REMOVAL

Follow the 2.1.1 Disassembly instructions.

Remove the Co-Brand with a dentist hook.

INSTALLATION

Mount a new Co-Brand.

Press to attach.

Follow the 4.1.9 Reassembly instructions.



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3.12 Dust Gasket Hinge

REMOVAL


Remove the Dust Gasket Hinge.

Clean the Rear Cover with isopropyl alcohol.

INSTALLATION

Mount a new Dust Gasket Hinge. Press to attach.


3.13 Gasket Camera

REMOVAL


Remove the Gasket Camera.


INSTALLATION

Mount a new Gasket Camera. Press to attach.




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3.14 Gasket Hinge

REMOVAL


Remove the Gasket Hinge.


INSTALLATION

Mount a new Gasket Hinge. Press to attach.


3.15 Gasket Microphone

REMOVAL


Remove the Gasket Microphone.

INSTALLATION

Mount a new Gasket Microphone.




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3.16 Gasket Speaker Bottom

REMOVAL

Follow the 2.1.1 2.1.6 and 2.1.8 Disassembly instructions.

Remove the Gasket Speaker Bottom.

Clean the Frame Assy with isopropyl alcohol.

INSTALLATION

Mount a new Gasket Speaker Bottom with a par oftweezers. Press with your finger to attach.

Follow the 4.1.2 and 4.1.4 4.1.9 Reassembly instructions.

3.17 Gasket Speaker Top

REMOVAL


Remove the Gasket Speaker Top.


INSTALLATION

Mount a new Gasket Speaker Top.




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3.18 Half to Half FPC

REMOVAL


Lift up the Half to Half FPC from the Shield Can Lid with apar of tweezers.


Remove the Half to Half FPC.

Remove the HtH Adhesive with a dentist hook.

Clean the Shield Can Lid with isopropyl alcohol.



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Half to Half FPC continue

INSTALLATION

Replace a new HtH Adhesive.

Install the Half to Half FPC in the connector.


Mount the Half to Half FPC to the HtH Adhesive.

Press to attach.




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3.19 Keyboard Navigation

REMOVAL


Remove the Keyboard Navigation.

INSTALLATION

Mount a new Keyboard Navigation.




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3.20 Light Guide Navi Keyboard

REMOVAL

Follow the 2.1.1 2.1.3 Disassembly instructions andthe 3.26 Replacements instructions.

Remove the Light Guide Navi Keyboard with a guitar pick.

INSTALLATION

Mount a new Light Guide Navi Keyboard.

Press to attach.

Follow the 3.26 Replacements instructions andthe 4.1.7 - 4.1.9 Reassembly instructions.



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3.21 Light Guide Main Keyboard

REMOVAL

Follow the 2.1.1 2.1.4 Disassembly instructions andthe 3.27 or 3.28 Replacements instructions.

Remove the Light Guide Main Keyboard with a par oftweezers.

INSTALLATION

Mount a new Light Guide Main Keyboard.

Press to attach.

Follow the 3.27 or 3.28 Replacements instructions andthe 4.1.6 - 4.1.9 Reassembly instructions.



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3.22 Loudspeaker 11x15

REMOVAL


Remove the Loudspeaker 11x15 with a dentist hook.

Remove the Adhesive Speaker Bottom with a dentist hook.

Clean the pit in the Frame Assy with isopropyl alcohol.

INSTALLATION

Mount a new Adhesive Speaker Bottom.

Mount a new Loudspeaker 11x15.

Notice that the pin on the Loudspeaker should be in theright direction. Press to attach.




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3.23 Loudspeaker 9x18

REMOVAL


Remove the Loudspeaker 9x18 with a dentist hook.

INSTALLATION

Mount a new Loudspeaker 9x18.

Notice that the pin on the Loudspeaker should be in theright direction

Press to attach.




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3.24 Main Window

REMOVAL


Remove the Main Window from the Front Cover.

INSTALLATION

Mount a new Main Window.

Press to attach.

Remove the Protection Tape.




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3.25 PBA Main Keyboard FPC

REMOVAL


Release the tongue from the backside of the Hinge.

Push it through the Hinge.

Remove the PBA Main Keyboard FPC.

Remove the old Conductive adhesive.

There will be a new Conductive adhesive on the newPBA Main Keyboard FPC.



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PBA Main Keyboard FPC continue

Remove the Adhesive Main Keyboard with a par oftweezers. Clean with isopropyl alcohol.

INSTALLATION

Mount a new Adhesive Main Keyboard with a par oftweezers.

Push the right tongue through the Hinge.

Push the left tongue through the Hinge.

Mount the new PBA Main Keyboard FPC on the Hinge.



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PBA Main Keyboard FPC continue

Mount the tongue.

Press to attach.

Follow the 3.21 Replacements instructions andthe 4.1.1 - 4.1.9 Reassembly instructions.

3.26 Tape Main Keyboard LED

REMOVAL


Remove the Tape.

INSTALLATION

Mount a new Tape and press with your finger to attach.




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3.27 Tape Navigation LED

REMOVAL


Remove the Tape.

INSTALLATION





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3.28 Tape Navigation LED middle - version 1

REMOVAL


Remove the Tape.

INSTALLATION



3.29 Tape Navigation LED middle - version 2

REMOVAL


Remove the Tape.

INSTALLATION





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3.30 Tape for Deco Plate

REMOVAL

Remove the Tape for Deco Plate.

INSTALLATION

Mount a new Tape for Deco Plate.

3.31 Volume Key

REMOVAL


Remove the Volume Key.

INSTALLATION

Mount a new Volume Key.




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3.32 Walkman Key

REMOVAL


Remove the Walkman Key.

INSTALLATION

Mount a new Walkman Key.


3.33 Walkman Sticker

REMOVAL

Remove the Walkman Sticker.

INSTALLATION

Mount a new Sticker and press with your finger to attach.



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3.34 Liquid Indicator

INSPECTION

There is a Liquid Indicator located at the arrow.

REMOVAL


Remove the old Liquid Indicator with a dentist hook.

INSTALLATION

Use a pair of tweezers to mount a new Liquid Indicatoron the Frame Assy.

Follow the 4.1.2 - 4.1.9 Reassembly instructions.



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3.35 Core Unit Label

Follow the 2.1.1 Disassembly instructions.

Read the old label and/or write the information into theLabel make program before removal.

Note the position of the label before removal.

Heat up the label by using hot air, if needed.

Carefully remove the label without causing scratches.

If there still are residues, clean the surface with isopropylalcohol.

Check that the proper label format is loaded in the Zebraprinter.

Write a new label by using the program Label make andcheck that the printing is OK.

Take the new label and place it onto the frame as in theadjacent picture.

ONE LABEL ONLY IS ALLOWED!

Follow the 4.1.9 Reassembly instructions.



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3.36 Boarder Swap - Replacement

REMOVAL

Follow the 2.1.1 2.1.9 Disassembly instructions andthe 3.10 and 3.15 Replacements instructions.

REPLACE

Replace with a swap board.

INSTALLATION

Follow the 4.1.1 - 4.1.9 Reassembly instructions andthe 3.10 and 3.15 Replacements instructions.



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3.37 Boarder Swap - Change Label

CHANGE LABEL

Follow the instructions in the Generic Repair Manual Build swap for change of label.

.

3.38 Boarder Swap - Customize of Software

CUSTOMIZE OF SOFTWARE

Follow the instructions in the Generic Repair Manual Build swap for customization of the software.



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4 Reassembly

After replacing a part being listed in Replacements, the instruction of that section usually ends by

directing you to this Reassembly section with a specification of the instructions you have to carryout in order to reassemble the phone.

Start


Contentspage

REPLACEMENTS

Done



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50(66)

4.1 OverviewThe disassembly is done in the following order:

1. Hinge2. Main PBA

3. Frame Assy

4. PBA Navigation

5. Display

6. Earspeaker

7. Top and Bottom Cap

8. Rear Cover

9. Main Keyboard

10. Front Cover Assy

11. Deco Plate

12. Battery Cover and Battery


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4.1.1 Hinge

Install the Main PBA Keyboard FPC in the connector.


Install the Half to Half FPC through the Hinge.

Install two new Screws Ph 1.6 x 3.0 with a torquescrewdriver at 12 Ncm (PH00 bit).



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4.1.2 Frame Assy

Mount the Frame Assy.

Press to attach.


If the PBA Main Keyboard FPC is reused - Clean theSidekey flex with isopropyl alcohol to remove the oldadhesive.

Mount a new Adhesive Sidekey FPC.

Mount the Sidekey flex with a par of tweezers.

Notice the hooks.

Press to attach.



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4.1.3 Earspeaker, Display and PBA Navigation

If the Earspeaker is reused - Clean the Earspeaker flexwith isopropyl alcohol to remove the old adhesive.

Mount a new Adhesive Earsp FPC Top and a new AdhesiveEarsp FPC Bottom.

If the Earspeaker is reused - remove the AdhesiveEarspeaker.

If the Earspeaker is reused - mount a newAdhesiveEarspeaker.



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Install the Display flex in the connector.


Install the Earspeaker flex in the connector.




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Remove the old Adhesive Navigation PBA and clean withisopropyl alcohol.

Mount a new Adhesive Navigation PBA.

Slide the Display under the hooks.

Turn over the PBA Navigation and install the Half to HalfFPC in the connector.

Close the connector.



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Slide the PBA Navigation under the hook.

Press the PBA Navigation to attach.

Press the Earspeaker flex to attach.

Press the Earspeaker to attach.



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Install a new Screw Ph 1.4 x 1.6 with a torque screwdriverat 12 Ncm (PH00 bit).

Replace the Light Guide Navi Keyboard if it is damagedor loose.

Follow the 3.9.11 Replacements instructions.



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4.1.4 Top and Bottom Cap

Mount the Top Cap. Notice the two hooks.

Mount the Bottom Cap.



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4.1.5 Rear Cover

Start by this hook when the Rear Cover is mounted.

Bend to mount the Rear Cover by the System connector.

Notice the hook.



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Rear Covercontinue

Install two new Screws Ph 1.6 x 6.5 with a torquescrewdriver at 15 Ncm (PH00 bit) in the top.

Install two new Screws Ph 1.6 x 6.5 with a torquescrewdriver at 15 Ncm (PH00 bit) in the bottom.

Replace the Light Guide Main Keyboard if it is damagedor loose.


Press along both sides to attach the snap hooks.



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4.1.6 Main Keyboard

Mount a newMain Keyboard. Start by the Microphone.

Align the Main Keyboard along the Bottom Cap.

Press to attach.



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4.1.7 Front Cover Assy

Take a new Front Cover and Main Window ifthe phone isproduced before W918.

For further information see SI 17199-78713.

Follow 3.9.15 Replacements instructions for the MainWindow.

The Main Window Gasket is brittle. Replace the MainWindow if Main Window Gasket is damaged.


Align the Front Cover. Start with the hooks in the lower part.

Press the Front Cover with your fingers.



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Front Covercontinue




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4.1.8 Deco Plate

Mount a newDeco Plate. Be careful with the two hooks onthe Deco Plate.

Press to attach.



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4.1.9 Battery Cover and Battery

Mount the Battery.

Mount the Battery Cover.

Press to attach.



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5 Revision History

Rev. Date Changes / Comments

1 2008-09-26 First release

2 2008-10-09 Added instr for 1210-0722

3 2008-10-28 Added a picture for reassembling of the Battery cover.

4 2008-11-13 Changed part number NTZ112459

5 2009-01-29 Added tool 1222-3513

6 2009-03-24 Added instruction for Tape Navigation LED middle version 2and Walkman Sticker

7 2009-05-02 Changed description for the two Loudspeakers

8 2009-05-29 Added instruction for the Front Cover

9 2009-07-09 Added chapter 3.35 -3.37 regarding Board Swap

10 2009-07-10 Updated chapter 3.35

11 2009-08-09 Added Tape for Deco Plate

sony ericsson w595 disassembly

Documents

cover assy

battery cover

rear cover

gasket camera

gasket speaker

dust gasket hinge

gasket microphone

frame assy