YNY TECHNOLOGY

Solutions TowardsOperational Excellence

CONTENTMANUFACTURING OPERATIONS MANAGEMENT (MOM)

ENTERPRISE ASSET MANAGEMENT (EAM)

CONDITION MONITORING

AVANTIS CMMS MOBILITY SUITE

MANUFACTURING EXECUTION SYSTEMS (MES)

HOW EFFICIENT DO YOU THINK YOUR PLANT IS?

OPERATIONS & PERFORMANCE OPTIMIZATIONOPTIMIZE YOUR POWER NETWORK WITH DATA-DRIVEN DECISIONS

BUSINESS PROCESS MANAGEMENT (BPM)

KEY INFOGRAPHICS: INDUSTRIAL BENCHMARK

ARTESIS MOTOR CONDITION MONITORING (MCM)

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When this solid foundation is established, the organization is well positioned to progress through a path of continuous improvement towards the

goal of operational excellence.

Recognizing these facts, YNY Technology follows a proven solution delivery methodology which facilitates system implementation in conjunction

with complementary improvements to business processes and organization, while transferring system knowledge and ownership to the user

community. The proven solution delivery methodology is the foundation to our consultancy expertise in helping our clients to identify the right

opportunity for improvement as well as implementing the right solutions to align to their business goals. This proven methodology consist of:

 1. Structured consulting engagements to:- Understand project objectives from client perspective

- Work with client to uncover opportunities

- Identify & document other hidden value and ROI

- Justify implementation projects

- Co-define our client’s operation and performance optimization

strategies to reduce downtime and increase production

2. Highly experienced, multifunctional teams- Providing depth, breadth, capability, experience

- Holistic approach to propose a solution via integration

from plant floor to enterprise level

3. Proven approach whose goal is to deliver value- Identify initiatives with fastest ROI and highest impact

- Share responsibility to determine client’s success

- Support continuous improvement

OPERATIONAL EXCELLENCE

EXPERIENCE

TECHNOLOGY

SKILL

SOLUTIONS TOWARD OPERATIONAL EXCELLENCECONSULTANCY EXPERTISEAt YNY Technology, we understand that the path to improving asset effectiveness and productivity must be based on a

firm foundation created from the interaction of three essential elements:

Sound business practices and procedures

Empowered and skilled employees supported by the appropriate training, organization, and culture

A well-deployed system from plant floor all the way up to the enterprise level

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ABOUT USYNY Technology Sdn Bhd is a technology services company involved in business consulting and systems implementation. We partner exclusively with a market-leading technology company that design and supply advanced technologies to optimize the operational performance and profitability of industrial and commercial customers. We combine consulting, technology and business process expertise to help our customers co-define their operation and performance optimization strategies, ultimately reducing downtime and increasing production with turnkey solutions.

We provide and integrate solutions such as Manufacturing Execution Systems (MES), SCADA, Enterprise Asset Management (EAM) and Motor Conditioning Monitoring (MCM). As a part of a leading system integrator in Process Control Instrumentation, SCADA and Telemetry System, we aim to leverage on the vast experience in industrial automation to move organization to the next level using the operational performance optimization tools to achieve best-in-class performance and operation excellence.

MANUFACTURING OPERATIONS MANAGEMENT (MOM)YNY provides solutions and expertise in the Manufacturing Operations Management (MOM) level to help achieve an

organization achieve its major goals, which are to: Replicate improvement across plants and integrate intelligence

from the shop floor to the top floor, maximizing efficiency and quality across production operations. This in turn leads

to increase in profitability and cost reduction.

Together with our partners, we bring organizations a world-class MOM that enables them to standardize and optimize

manufacturing processes, minimize lead-times, optimize asset utilization, reduce global Time-to-Market improves

response time and increase production visibility.

ERP, APO, APS, CRM

PLM, PLANT/ PROCESS

DESIGN EH&S, BRM

BI, DW, SCM, EQMS

Business Application

LEVEL 2, 1, 0 Industrial Automation

PLC/PAC Safety

Motion DCSAutomation Applications

LEVEL 3 Manufacturing Operation Management

MES (Manufacturing Excution Systems)

• Operation: Track & Trace

• Performance: OEE & Downtime

• Quality Management

• Performance with Energy Management (OEE+E)

Asset Performance Management

• Maintenance/ Inventory/ Procurement

• Workforce Optimization/ Scheduling

• Mobility Solution

• Web Inventory and Barcoding

Motor Conditioning Monitoring

(Perdictive Maintenance)

Energy Management & Power Quality

MOM Applications

LEVEL 4 Enterprise / Business Operations

An enterprise level solution that accommodates multiple businesses or sites in a single solutionEnsures labor, material, tools, drawings, subcontractor requirements and safety information can be

Preventive maintenance function helps users proactively manage and plan maintenanceHelps minimize inventory costs, ensure spare part availability and provides extensive analysis capabilitiesAutomates requisitions, purchase orders and quotations with contract and invoice matching

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Avantis® Enterprise Asset Management

Performance Management (APM) solution set. APM will help you deliver outstanding return from all your assets —people, processes and equipment, thereby enabling true Asset Excellence.

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Proactively monitor your assets –

Avantis.PRO to take account of current operating conditions, and respond to warnings and alarms raised by monitoring systems in the production environment.

Longer Equipment Life - No more unplanned repair costs. Avantis builds a detailed history of equipment information based on day to day maintenance activities.

Less Downtime - Be alerted before parts are needed for machine breakdown. No more waiting for spare parts and labor

Integration with ERP - Integration with the inventory and procurement functions of your ERP or Avantis.PRO ensures material availability, improved productivity of maintenance

complete costing of all activities.

Discover Web and Mobility - A web-enabled and mobile CMMS provides on-demand information right

inventory stock level, PO statuses right from your web browser, mobile or desktop.

Increased Productivity -

Know what, when and where it is needed. A holistic view of all maintenance jobs to ensure timely completion.

ENTERPRISE ASSET MANAGEMENT (EAM)

AVANTIS – YOUR PATH TO ASSET PERFORMANCE AND RELIABILITYThe path to asset performance and reliability excellence can be viewed as a journey through multiple platforms of maturity and growth. The diagram on the left describes the four distinct levels:

CONTINUOUS IMPROVEMENT

COLLABORATIVE

PROACTIVE

FUNDAMENTAL

Condition Monitoring

Alignment of Business Processes with best Practice

Avantis Implementation

Organization Leadership & Skills Management

Preventive Predictive

Measures & Benchmarks

Analysis & Tactical Planning

Reliability Centered

Maintenance

Total Productive Maintenance

Avantis Path to Asset Performance and Reliability

Fundamental Levelestablishes the foundation on which successive levels are built on

Proactive Level

necessary to take control

Collaborative Levelfocuses on and unleashes the creativity of the organization to open new doors

Continuous Improvement Levelnourished by leadership and support

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Rules Engine

Optimize

Avantis Condition Manager

ConfigurationEngine

CONDITION MONITORING

Avantis® Condition Manager is an intelligent real-time condition management solution that collects and analyzes real-time diagnostics (vibrations, temperatures, density etc.)

from all plant production assets. By using this information intelligently, customers will be able to drive appropriate action that will lead to early

failure detection to increase asset availability, reduce costs and avoid unnecessary maintenance and downtime.

It also provides operations, engineering, and maintenance with easy access to current asset information for better decision making to help

optimize asset contribution over its full lifecycle. Avantis® CM can be integrated along with any SCADA system with Historian to many CMMS or

ERP systems that are commercially available.

ENTERPRISE ASSET MANAGEMENT (EAM)

Inventory ManagementMobile Inventory

Web Inventory

Inventory Catalog

Storeroom Management

Cycle Count

Issues and Returns

Receiving

JIT Replenishment

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Condition Management (CM)

Plant Floor Information

ERP or Financial

Systems Maintenance Management

Asset Information, Entity Hierarchy

Physical Equipment, Logical,

Land & Facilities, Infrastructure

Preventive and Condition

Based Maintenance

Work Management

Maintenance Scheduling

and Assignment

Time Entry

Mobile Solutions -

Work Management, RTM,

Operator Rounds

Contractor Management

KPI Reporting

Workflow

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ProcurementPurchase Catalog

Vendor Records

Requests

Purchase Requisitions

Purchase Orders

Contract Management

RFQs

Invoice

B2B Solutions

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Avantis. PRO Enterprise Asset Management

Collect ActAnalyze

Industrial Rapid Implementation Methodology (InRIM): Avantis EAM is implemented via a structured, multi-component methodology that uses

field proven best practices. This ensures a low-risk initial implementation of the Avantis

solution without compromising the ongoing evolution and continued growth of the

applications in use

InRIM provides the client organization with additional business process and organizational

features that make business benefits a reality. While the core of the InRIM approach that

includes the preformatted database remains consistent, the activities are broadened

based on client-specific applications of Best Practice principles.Achieving these criteria everytime

ON B

ud

get

Time Exp

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tatio

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Mobile MaintenanceMobility for asset management applies to maintenance and field service workers whose daily

workflow involves going to the equipment’s location to perform their assignments. Mobility

solutions provide bidirectional data exchange, including information display, data entry,

automated data collection, and access to documentation for work orders while the technician

is located at the asset. This assures automated error checking and improves both data integrity

and compliance. There are 2 mobile maintenance applications in the Asset Performance

Management portfolio:

Avantis Mobile MaintenanceComplete maintenance activities from Avantis.PRO core modules anywhere, anytime. No more manual

forms and data entry. Key highlights:

Completed activities and readings are wirelessly synchronized to Avantis.

Record time cards and capture RCM related details.

Parts requests from the PDA

GIS features to pin point the location of work and view activities on a map.

Record ad hoc statistics readings directly into the handheld

Planners can add material and labor requirements, link work requests to work tasks, add activity lists

to tasks, create new tasks while in the plant looking at the equipment with the problem

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Wonderware IntelaTracThe industry-leading mobile workforce and decision support system. IntelaTrac includes configurable

software and ruggedized mobile hardware solutions that enable workflow, data collection, and general

task management for plant operations, maintenance management, production tracking, and compliance

applications. IntelaTrac is platform-independent, enabling it to work with a variety of EAM, inspection, and

process control systems.

Avantis Mobile Maintenance Home screen

WonderwareIntelatrac

AVANTIS CMMS MOBILITY SUITE

Links your Factory Floor Historian (SCADA) to Avantis.PRO CMMS.

CSG.PRO links to the Historian using a standard or historian specific OLEDB

Specify tags or readings of equipment

Information about what readings to collect can be input to Avantis

electronically using DataPilot.

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Avantis.CSG (Control Systems Gateway)

Adding attachments on the go

Record Activity lists and Task

Enter Time cards

Parts requests from handheld

GIS features to pin point the location of work (outside)

Safety procedures at your finger tips

Record ad hoc statistics readings on the go

Planners can add material and labor requirements to maintenance engineers

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Avantis Mobility App (iOS & Android)

Easy access to maintenance activities through Touch Screen interface

Involve the plant operators in the maintenance process

Operators can see the status of their requests

Operators can create emergency work orders and request parts, record time

and close work

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Avantis OIT (Operator Interface Terminal)

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MANUFACTURING EXECUTION SYSTEMS (MES)Manufacturing Execution Systems (MES) are a software-based approach that gives manufacturers complete plant visibility and control to effectively manage manufacturing and quality operations and ensure product safety compliance.

The MES software system gathers in-process data, such as yields, throughput, equipment efficiencies, material consumption and product quality. It also provides functionality, such as inventory management, work order/ Bill of Material management, real-time reporting, and analysis, for a full view into operational efficiencies.

Wonderware MES Software provides a configurable, and highly scalable, Manufacturing Execution System in three functional modules:

OperationsPerformanceQuality

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MES Components of functionalities

Group Name

Unplanned Downtime

Production

Unknown Stoppage

Reason Name

Break Timw Exceeded

Change Foil Time Exceeded

Meal Time Exceeded

Shift Waiting Time Exceeded

Emergency Stop

Material Shortage

Process Warm Up

Top 10 Downtime Durations by Reason Group

0.7

0 20 40 60

Unplanned Downtime

% Downtime (0 to 100)

Rea

son

Gro

up

s

Production 3.3

Unknown Stoppage

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4

1

1

1

1

2

2

5

3

2

Occurences

9.9

5.9

1.5

0.3

3.6

0.5

3.3

3.3

0.7

0.4

0.3

Durantion(mins)

59.1

14.6

2.9

36.5

5.1

33.5

33.5

7.4

4.4

3.0

% Total Duration

5.9

Operations Performance Quality Common

Certifications

Labor Management

Procedure Steps

Data Collection

Inventory

Product Specifications/Parameters

Bill of Materials

Product Events Tracking

Work Order Execution

Quality Specifications

Sample Plan Definition

Sample Plan Execution

Statiscal Process Control (SPC)

Equipment Utilization & Downtime

Overall Equipment Effectiveness (OEE)

HOW EFFICIENT DO YOU THINK YOUR PLANT IS?

What is OEE?Overall Equipment

Effectiveness

“A measure of how healthy your production process is relative to your

planned production schedule”

WonderwareMES

MES Performance – OEE & Downtime

Planned Down�me

AVAILABILITY1

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Breakdowns

Setup / adjustment

Idling / minor stoppages

Speed

Defects in process and rework

Start up losses

EQUIPMENT SIX BIG LOSSES

Total Available time

Available time

Available operating time

Actual operating time

Effective operating time

OEE & 6-BIG LOSSES

OEE FACTOR

PERFORMANCE

QUALITY

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OPERATIONS & PERFORMANCE OPTIMIZATION

StruxureWare Power Monitoring is an operations-level supervisory software that provides a complete power management solution for

industry, large commercial and institutional buildings, data centers, healhcare facilities, and utilities. StruxureWare Power Monitoring Expert

enables you to maximize operational efficiency, optimize your power distribution system, and improve your bottom-line performance.

Real-time monitoring, alarming, and power quality analysis helps you avoid critical conditions that can cause equipment failures and

downtime. Track consumption and the cost of power, gas, and other resources, and allocate costs by building, department, or process.

The software helps you uncover energy waste, unused system capacity, and shows new ways to extend equipment perfomance and life

span. Plus, cuttingedge flexibility let you extend your power management system at your own pace, and allows for an open system with

the integration of third-party devices and systems. Save thousands of engineering hours with ready-to-use device drivers, preconfigured

tables, views, and reports dedicated to power and energy management.

OEE is a well understood metric that can assist in the optimization of production processes (availability, performance and quality).

However, this tested formula lacks an energy efficiency component. By considering energy, in addition to OEE, the effectiveness

of your assets can be maximized.

Enabling Energy Management in the Production Environment

Rubber Gloves Industry Automotive Industry

Overall Equipment Effectiveness and Energy (OEE+E) is an option of Ampla

Gauges OEE and displays it as a KPI for monitoring and improvement. When combined with the

additional energy-related knowledge, asset optimization is achievable

Connects to multiple plant and business systems, collects required data and presents it as easy-to understand,

real-time intelligence for productivity analysis, data mining, querying and reporting

Tracks OEE with energy over consumption events in the same context

Is a simplified, out-of-the-box application that can easily integrate with existing automation architectures

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Ampla: OEE+E

OPTIMIZE YOUR POWER NETWORK WITH DATA-DRIVEN DECISIONSStruxureWare Power Monitoring Expert software delivers the integratedinformation for maximizing network reliability and performance

BUSINESS PROCESS MANAGEMENT (BPM)

The Manufacturing world involves three major components:

People, Assets and Raw Materials. An organization’s efficient

use of these resources provides them with a competitive

advantage – an advantage that allows them to thrive beyond

competition, to get maximum yield in an economical way,

passing on the cost or performance benefits to the end users.

A solution connecting people, assets and raw materials is the

basic building block of any organization. A solution which

helps encompass the various manufacturing processes,

people and assets not only helps the organization to avoid a

loss of efficiency, but enables it to be productive and efficient.

The solution towards operations optimization is the Business

Process Management.

Wonderware Skelta BPM is a solution that provides direct integration to industrial processes, systems and automated assets, this sophisticated

Business Process Management (BPM) application enables organizations to model, execute, analyze and improve processes inside and outside

their organization.

Wonderware Skelta BPM acts as a platform for capturing best practices in electronic workflows for work processes including operations and

production, quality, warehouse and logistics, maintenance and inspections related activities.

Digitize Standard Operating Procedures (SOPs), Good Manufacturing Practices (GMPs), work instructions and processes that include people,

equipment, and/or systems

Automate and ensure consaistent execution of standardized work processes

Document and measure processes for continuous improvement opportunities Integrate and synchronize plant or enterprise systems

Extended integration with Schneider Electric software applications such as Wonderware System Platform, MES, Avantis

Asset Management etc.

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Key Capabilities:

Increase efficiency, accountability and consistency of operational activities

Reduce cost of regulatory compliance

Improve cross-functional collaboration

Preserve process and best practices knowledge

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Business Value:

Enable Collaboration Across and Beyond the Enterprise

Model-Execute-Analyze-Improve

Gain real-time visibilityand control over processes

Extend the value ofexisting applications

Ensure dataquality & integrity

Respond tochange faster

Discover

Deside

BPM

Analyze

RightInformation

Right Context

ProcessInstitution-alization

Right Time

RightPeople

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WonderwareSkelta BPM

CentralizedAdministration

User and GroupCollaboration

EnterpriseIntergration

Business RulesManagement

Model-DrivenDevelopment

Business ActivityMonitoring

Optimization

AdvancedWorkflow Engine

Do you want to safeguard your assets?

Can you predict failures in your plant?

KEY INFOGRAPHICS: INDUSTRIAL BENCHMARK

MAINTENANCE EXECUTION MATURITY CURVE

Ca

pa

bili

tie

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*AT Kearney and Schneider Electric (formerly Invensys) Project experience

> 0%increase in effectiveequipment lift

> 10%-20%reduced downtime

> 15%-30%increasesd dequipment

> 20% - 30%more operator effcenny

> up to 30%reduced maintenance cost

> 1-35%inventory reducton

> 50%reduced breakdowns

> 10%-20%Aof productctivitty enhancements

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D

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TOP BENEFITS ACHIEVED WITH AVANTIS

What benefits did you get from using Avantis software

Note: this is a multiple-choice question - response percentages may not add up to 100

Source: Survey of 151 users of Invensys Avantiswww.techvalidate.com/product-research/invensys-avantis TVID: 46c-8B3-C25

Reduced reactive maintenance

Improved asset utilization

Improved labor efficiency

Improved inventory productivityand cost avoidance

Reduced unexpencted downtime

Extended asset life

Improved safety & compliance

Reduced overtime

Other

64%

58%

51%

53%

40%

43%

34%

19%

15%

Time

Condition-based algorithms

Predictive Maintenance

Sustainable reliabilitybig data, predictive analytics

Proactive Maintenance

Preventive Maintenance

Time-and Statistical-based

Reactive Maintenance

Corrective Maintenance

LEVEL 4 Enterprise / Business Operations

How efficient do you think your plant is?

How can you automate your standard process & procedures?

EXPECTATIONS OF BENEFITS OF MES ARE INCREASINGWhich three of the following Manufacturing Execution System

success criteria does your organization use most?

Gartner 2013, N=104

Arrows show main trendsfrom 2012 study

1st Choice

2nd Choice

3rd Choice

Information from MES is basis for continuous Improvement

Increased product quality

Operational cost reductions (including COPQ)

Required support and maintainability of the MES

Achievement of performance standards

Responsiveness to demand

Employee Productivity

Increase net operating profit

Factory flexibility gains

Decreased time implement engineering/ process change

Adherence to program budget

Increased market share

Cultural adoption

% of respondents 0% 20% 40% 60% 80%

61%

54%

38%

23%

22%

21%

20%

17%

15%

9%

7%

4%

3%

5%

13%

7%

6%

13%

The Top 3 rated strongest benefits of a Skelta BPM workflow system:1. Automation of standard Processes and Procedures2. Ability to model and optimize processes3. Ability to adopt change with low effort and low risk

WHICH OF THE FOLLOWING WOULD YOU RATE AS THE SINGLE GREATEST BENEFIT OF ANY BPM SOFTWARE YOU ARE USING?

Ability to visualize, simulate, and troubleshoot business processes

Analytical reporting and business procedures and processes

Automation or standard procedures and Processes

Change business rules and processes without impacting underlying applications

Enforce best practices and required procedures

Ensure accurate and consistent data entry of document creation

Manage and monitoring the performance of operations and personel

Standardize interchange of process models

19%

7%

28%

17%

10%

4%

11%

3%

TOTAL

Wonderware

MESPerformanceOperations Quality

WonderwareSkelta BPM

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LEVEL 2, 1, 0 Industrial Automation

LEVEL 3ManufacturingOperation Management

ARTESIS MOTOR CONDITION MONITORING (MCM)

Stop

Perform Maintenance

Watch Load

Watch Line

OK

Model Voltages

Model Currents

Measured Currents

Measured Voltages

Motor Model

Output Currents

Monitoring phase

Artesis AMT Toolkit Services uses MCM technology onto a

portable platform that will provide an instant condition

assessment report indicating existing electrical and

mechanical faults of the measured equipment. Besides, it

also provides energy efficiency information and possible

remedies to the existing electrical/mechanical faults.

AMT Toolkit uses three phase voltage and current signals

which these signals are obtained from MCC (Motor Control

Cabinet) through current sensors and voltage cables.

Artesis AMT-Toolkit Services

Artesis AMT Toolkit

Artesis MCM monitors the condition of equipment driven by an electric

motor, effectively using the motor itself as a sophisticated transducer. It

requires only connection into the motor’s electrical supply, avoiding the

need for specialised sensors. Because Artesis MCM is permanently

installed, it provides continuous fault monitoring and doesn’t depend on

expensive manual data collection.

In general, Artesis MCM uses advanced processing algorithms to monitor

the condition of the connected equipment and simplifies predictive

maintenance to answer the following questions:

Artesis MCM can be applied to any three phase motor driven equipment

such as conveyer, water pump, air blower, cooling tower fan, air compressor,

chiller, and even generator.

What’s wrong with my equipment?

What do I have to do?

How soon do I have to do it?

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Artesis MCM is a patented solution to condition monitoring, providing all the benefits without the high complication and cost of traditional systems.

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From This… To This...