OPEN DIE FORGINGS & CUSTOMIZED SPECIALITY STEELSFOR CRITICAL APPLICATIONS

ADVANTAGE – Integration

Faster On Time Deliveries

Competitive & Stable Prices

Zero Quality Issues

Single Location Integrated Melting, Forging,

Heat Treatment & MachiningOperations

=

According to a recent

survey done by the

Forging Magazine of

USA*, major problems

identified by Leading

Forgemasters are related

to raw materials

ADVANTAGE – Raw Materials

*Source: http://forgingmagazine.com/feature/2013-business-outlook?page=4

EXPORTING WORLDWIDE

The world buys forgings from Europe and China. 80% of our Exports are to Europe & China!

Signifying Quality & Cost Effectiveness

Exporting to:Australia | Belgium | Brazil | Canada | Chile | China | Finland | France |

Germany |Malaysia | Poland | South Africa | United Kingdom| USA

• Few Facts:

– One of the oldest civilization of the world, India is considered to be the ‘Cradle of Civilization’ dating back to 4000 B.C.

– However, modern independent India came into being in 1947,now a 65 year young nation

– 28 states with Federal Government at the Centre, New Delhi is the capital

– If the previous decade belonged to China, the next will be India’s. It is fast emerging as a competitive manufacturing destination with the presence of more than 40% of Fortune 500 companies

– Among 5 select nations to have launched satellites in space

– Strategic gateway to South-East Asian region

– 2nd fastest growing economy in the world, grew at an average rate of 8% between 2003-2011 and now growing at above 6% P. A.

– 3rd largest economy in the world in terms of GDP by PPP (IMF, 2012)

– 2nd largest English speaking population in the world, only after USA

– 2nd largest Railroad network in the world after Russia

– Adding 750,000 engineering graduates every year

– Nation of young people, 50% population below the age of 25

– 2nd largest Facebook user base in the world after USA

India – A Snapshot

World India China USA Japan

Source: UN

2925

35 3745

Median Age of Population, in Yrs (For 2010)

India & USA: Some Similarities

• Being oldest and largest democracies in the world, USA and India have much in common than just English Language & Facebook

• Both are secular countries with noted tolerance towards people of multi-religion and multi-ethnic background. A melting pot of diverse languages and cultures

• The Constitution of both the countries guarantees the freedom of religion, expression and information with strong Judicial system

• Like USA, India is also Federation of several states with a Central Government• Defense & Strategic ties between the two nations are growing since the

beginning of this century• Hollywood and Bollywood (Indian film industry) are the two largest of its kind

in the world with a host of larger than life film stars • USA is amongst India’s top 3 trading partners ($86 Bn in 2011)• US companies are amongst largest investors in india• IBM, an iconic American company has the largest employee base in India

outside USA• Many American companies are now household names in India:

USA India

Snapshot - Smithy

• Plants

• Product Verticals

• Gross Investment

• Sales (F.Y. 2012-13)

• Covered Space

• Open Space

• Employees

• Kolkata International Airport

• All weather maritime port

• Countries Exported to

• Fortune 500 Customers

Two

Three

US$ 40 Mn+

US$ 55 Mn+

Above 275,000 Sq. ft. and expanding

Above a Million Sq. ft.

200+

15 miles

18 miles

14

Many

Corporate Structure

Forging and Engineering Products Integrated Melting, Forging, Heat Treatment, Rough & Precision

Machining

Stocking and Domestic Distributions

SMITHYPronunciation: /’smɪði noun (plural smithies)Denotes our activities: a blacksmith’s workshop; a forgeOrigin: Middle English, from Old Norse smithja

Production Process

Scrap Selection / Blending100% Radio-Active control

Electric Arc Furnace with EccentricBottom Tapping for Cleaner Steel

Ladle Refining forPrecise controls

Bottom Poured Ingots with Ingot Casting Carfor Ultra Clean Steel

Vacuum Degassing –Under 1 torr

Process & Technology

Forging / Rolling

Heat Treatment Rough & FinishMachining

Quality AssuranceMetallurgical, Chemical,Mechanical & NDT Tests

Certifications Despatch

• Electric Arc Melting– 25T / 12MVA, Hydraulically controlled EAF with

“Eccentric Bottom Tapping”

• Secondary Refining

– 25T / 6MVA, LRF

• Vacuum Degassing– PLC Controlled automated VD system with Siemens

PLC: S-7-300 with Scada software

• Teeming Facilities

– 100% Bottom Pouring of Ingots using Ingot Casting Car

• Ingots from 0.5T/pc (1100 lbs) to 24T/pc (53000 lbs)

• Profiles – Round, Polygonal and Square

Production FacilitiesCaptive Steel Mill

Production FacilitiesForge Shop

• Customized Open Die Forgings up to 8T/pc (17500 lbs) • Shafts & Bars up to 600 mm Ø (24”)

PLC Controlled furnaces – calibrated as per API-6A and BS 28M specifications

• Oil and Water quenching facilities

• Rapid Quenching with 15T/hr (33000 lbs/hr) capability

• 7000 mm (275”) long jobs

• Optimum Temperature control within ± 10°C

•Heat Treatment up to 15T/pc. (33000 lbs) x 7000mm (275”) long x up to 50T (110000 lbs) batch capacity

•Q&T up to 15T/pc. (33000 lbs) x 6000mm (235”) long x 30T (66000 lbs) batch capacity

Production FacilitiesHeat Treatment Shop

Production FacilitiesMachine Shop

• Over 100 Machine Tools

• Precision machined mechanical components, spares and assemblies

• Shafts up to 600mm (24”) Ø x 6000mm (315”) long x 8T max. (18000 lbs)

• Discs & Rings up to 1550mm (60”) Ø x 450mm (18”) Thk x 3.5T max (7800 lbs)

• Up to 1350mm (55”) Round / Square with Band Saws from 300mm (12”) to 1350mm (55”)

• Conventional and CNC Turning Machines

• Horizontal CNC Lathe with milling• Heavy duty Long-Bed Lathes• Vertical Turret Lathe• Plano Miller• Horizontal Borer• Vertical Borer

• CNC Vertical Turnmill Center• Milling Machine• Planning Machine• Radial Drill Machine• Hobbing Machine• Broaching Machine• Cylindrical Grinding Machine• Etc.

Metallurgy & QA

Description Make

Optical Emission Spectrometer Thermo Fisher Scientific, Switzerland

Gas Analyzer (H2,O2,N2) LECO, USA

C & S Analyzer LECO, USA

Mobile Spectrometer Oxford Instrument, Finland

Metallurgical Optical Microscope Olympus, Japan

Universal Testing Machine FIE

Jominy Hardenability Test Metatech, India

Impact Testing Machine FTM, India

Ultrasonic Flaw Detector KrautKramer, Germany

Hardness Measuring Instrument KrautKramer, Germany

Yoke Type Magnetic Particle Testing Equipment NDTA, India

Prod Type Magnetic Particle Testing Equipment NDTA, India

Micro-RSurvey Meter for Detection of Radio-Active Contamination

Nucleonix Systems, India

Wet Analyzing Laboratory Various

BEST IN CLASS EQUIPMENTS FROM WORLD’S BEST SOURCES

Accreditations

and many more…

EMS

EMS OHSAS

STEEL FORGINGS FOR MARINE

APPLICATIONS

WORKS APPROVAL

WELL KNOWN FORGE

(APPROVED FOR BOILERS &

PRESSURE VESSELS)

WELL KNOWN STEEL MAKER(APPROVED FOR BOILERS &PRESSURE VESSELS)

QMS

Central Boiler Board,

Govt. of India

ArcVac ForgeCast Ltd.

Vikrant Forge Ltd.

ArcVac ForgeCast Ltd. & Vikrant Forge Ltd.

• Defense & Aerospace

• Heavy Engineering

• Material Handling

• Mechanical Power Transmission

(Gears and Gear Boxes)

• Mining Sector

• Oil and Gas Sector

• Ports and Yards

• Power Sector

• Ship Building

• Steel Plants

• Windmills

Industries Served

Global Clientele

Approvals & AccreditationsDomestic & International

Products and ApplicationsMain Shafts for Windmills

Products and ApplicationsWheels & Axles for Stacker Re-claimer

Products and ApplicationsBucket Wheel Shaft Assembly for Stacker Re-claimer

Products and ApplicationsWheels & Wheel Assemblies for Cranes

Products and ApplicationsEccentric Shaft for Jaw Crushers

Products and ApplicationsGear Blanks for Windmill Gearboxes

Products and ApplicationsSemi Finished Couplings for Power Transmission

Products and ApplicationsSlab Caster Rolls for Steel Plants

Reach Us

City Office:12-C, Lord Sinha Road,2nd Floor, Post Box. No.9210, Kolkata – 700 071,West Bengal, IndiaPh: +91 33 2282 7381Fax: +91 33 2282 7249

Plant:Smithy Industrial Park,N.H.-2, Panchghara, Hooghly – 712 306,West Bengal, IndiaPh: +91 33 2659 8000Fax: +91 33 2659 8002

cleansteel@smithy.in | www.arcvacsteel.com