siemens igcc and gasification update - global syngas · siemens igcc and gasification update harry...

Gasification Technologies Conference 2010CWashington, DC

Siemens IGCC and Gasification UpdateHarry MoreheadDi t IGCC & G ifi ti S l d M k ti A iDirector, IGCC & Gasification Sales and Marketing, Americas

November 1, 2010

Copyright © Siemens AG 2010. All rights reserved.

SiemensSiemens

Industry Energy HealthcareyDivisions

Drive TechnologiesIndustry Automation

gy

DivisionsFossil Power GenerationRenewable Energy

DivisionsImaging & ITWorkflow & Solutionsy

Building TechnologiesMobilityLighting (OSRAM)

Renewable EnergyOil & GasEnergy ServicePower Transmission

Workflow & SolutionsDiagnostics

Industry Solutions Power Distribution

Energy Sector Copyright © Siemens AG 2010. All rights reserved.

Nov 1, 2010 GTC 2010

Siemens Gasification and IGCC Products and ServicesSiemens Gasification and IGCC Products and Services

Gasification ServicesGasification Products

Gasifier Island Design State of the Art Gas Turbines

FG/IGCC Plant Instrumentation and

ControlsSFG Gasifiers

Total IGGC Plant O&M Services /

Gasifier Services & Power Island Services

Equipment SupplyEquipment Supply

IGCC Power Island Reference Plants

Steam TurbineGenerator

Air / N2 / O2 / CO2 / Syngas Compressor

Trains

Product Services & LTP AgreementsPlant Solutions

• Automated Drives• Water Treatment

• SFG Gasifier• Gas Turbine• Steam Turbine• Water Treatment

• Building Automation

• Power Electrics & Distribution

• Steam Turbine• Generator• Control Systems• IGCC• Air / N2 / O2 / CO2 /

Syngas Compressor Trains


Nov 1, 2010 GTC 2010

Gasification Market & SFGT Project LandscapeGasification Market & SFGT Project Landscape

NCPP I Capital PowerIGCC

VresovaIGCC

HQ FreibergTest Facility

China JVGSP China

Orlando Shanghai

Coal to Polypropylene

JinCheng

Tenaska IGCCSummit Power

PolygenerationIGCC + UREA

Schwarze Pumpe1984 - 2007

Secure Energy

NORTH AMERICA

CanadaOil d j t i i

Largest gasification market worldwideStrong IGCC activities (e g Greengen)

CHINA

JinCheng Coal to Ammonia

Siemens OfficesOperating Units

Oil sands projects moving againUSA

Funding and loan guarantees released in USA/CAN > $ 5 BA number of IGCC and CtX projects

Strong IGCC activities (e.g. Greengen)Mega CtX projects under development (X…mainly fuels & SNG) Rising interest in EOR and CO2separation and sequestration

p gCurrent ProjectsTechnology Selected

supported by US government EOR opportunitiesRising interest in biomass and refinery residue gasification

AEC Coal to UREA


Nov 1, 2010 GTC 2010

9 SFG-500 Gasifiers shipped/ installed for 3 projectsLicense agreements signed for 4 additional projects

NCPP I: Largest Coal to Chemical Plant in China5 x SFG-500 Siemens gasifiers for Coal to Polypropylene plant5 x SFG-500 Siemens gasifiers for Coal to Polypropylene plant

Siemens Scope:Engineering

Feedstock:Sub-bituminous Coal

Status

Mechanical CompletionEquipment Supply

Gasifiers, Burners, Feeder Vessels, ...

Training (Freiberg Simulator)

Ash: ~ 7 wt%

Moisture: ~ 2 wt%

Gasification Commissioning Started

Technical Field Assistance

Air Separation Units

Power Station

Methanol to Polypropylene

Black Water Treatment

Gasification Unit (5xSFG-500 class gasifiers)


Nov 1, 2010 GTC 2010

Focus Areas for Successful NCPP ImplementationFocus Areas for Successful NCPP Implementation

Local Technical Field AssistanceLocal Technical Field Assistance support by Siemens commissioning experts (local and home office)

German / Chinese mixed teamGerman / Chinese mixed team 10-15 engineers frequently on-site for hot commissioning with 24h support from Freiberg HQ

Gasification Island (5 X SFG-500)

Establishment of Siemens service infrastructure

Qualifying and furnishing of Chinese repair shops

G ifi ti I l d Bl k W t T t t Pl t


Nov 1, 2010 GTC 2010

Gasification Island Black Water Treatment Plant

Secure Energy, Inc.Decatur Gasification PlantDecatur Gasification Plant

Location / Fuel: Decatur, ILIllinois coal

SEI Standard Front-End Design Block

CO2Pipeline

CO2 Capture & Storage

AirSeparationUnit

Argon By-Product

Gasoline output: 10,200 BBL/d(1,750 BBL/d LPG)

Siemens scope: 2 x SFG-500 gasifiers

CO2Compressor

Acid GasRemovalCO Shift

MercuryRemoval

Coal

O2

COS Hydrolysis

Steam

gasifiers Project Status: Detailed

engineering, andproject financing

CleanSyngas(CO, H2)

ParticulateScrubber

SulfurBy-Product

SulfurRecovery

Gasifier

St

Methanol Plant

SlagBy-Product

Fines

Steam Turbine(Internal Power)

Steam

Methanol Storage

Methanol toGasoline Plant

Gasoline

LPG

Methanol to Gasoline Block

Changing from SNG to gasoline significantly i d l t i


Nov 1, 2010 GTC 2010

SFG-500 Gasifiers and Feeder Vessels at Site

improved plant economics

Tenaska, Inc.Taylorville Energy Center

Location / Fuel: Taylorville, ILIllinois coal #6

Taylorville Energy Center

Size: 600 MW (net)

Siemens scope: 2 x SFG-500 gasifiersand 2 x SGT6-5000F GT-Gs

Timing: Legislative decision: 2010 Operation total plant: 2015

IGCC with intermediate SNG production andstandard natural gas fired gas turbines

Plant Concept: CCS capture rate: > 50% sequestered or used for EOR

DOE t l t


Nov 1, 2010 GTC 2010

DOE support: loan guarantee

Summit Power Group,Texas Clean Energy ProjectTexas Clean Energy Project

Location: Located at FutureGen“finalist” site directly atop Permian Basin and CO2/EOR opportunities

Size: 400 MWe “Polygen” IGCC project

Siemens Scope:

SFG-500 gasifiers

SGCC6-5000F 1x1 operating onSiemens SGCC6-5000F 1x1 Power Block SGCC6-5000F 1x1 operating on

high H2 syngas

Plant operation and maintenance services

Timing: FEED complete by Jun 11CO date in 2014

Plant Concept: 90% carbon capture

Siemens SFG-500 Gasifier


Nov 1, 2010 GTC 2010

Plant Concept: 90% carbon capture(2.7M tons of CO2/year; CO2 emissions or only 20 to 30% of a natural gas combined cycle)

Huaneng Greengen Co. Ltd.Tianjin IGCC ProjectTianjin IGCC Project

Location: Tanggu District, Tianjin, China

Size: 250 MW IGCC plant

Siemens scope: 1 x SGT5-2000E gas turbine and auxiliaries

Gas turbine main fuel: Coal-based syngas diluted with N2Gas turbine secondary fuel: Fuel oil

Plant concept: without CCS

Timing:Startup on Fuel Oil expected in May 2011Startup on Syngas expected in March 2012


Nov 1, 2010 GTC 2010

Siemens Gasification TechnologySiemens Gasification Island Battery LimitsSiemens Gasification Island Battery Limits

Engineering PackagesPDP, BEDP


Nov 1, 2010 GTC 2010

Equipment SupplyFeeder Vessel, Reactor, Burner

Siemens Fuel Gasification Technology: Cooling Screen GasifierCooling Screen Gasifier

FeaturesSFG Gasifier (> 2% ash)Fuel flexibility

Lignite, bituminous & sub-bituminous coal, hard coal, pet-coke (w/o flux), biomass

Dry feedinghigh efficiency (>80%),

Pressurized water inlet Pressurized water

outlet

Fuel Oxygen, steam

Burner

Pressurized water inlet Pressurized water

outlet

Fuel Oxygen, steam

Burner high efficiency ( 80%), high carbon conversion rate (> 98%)

Cooling screenshort start-up / shut-down (~ 2h)high lifetime and high availability

F ll h

Cooling screen

Reactor1300 to1800°C

Cooling screen

Reactor1300 to1800°C

Full quenchsimple and reliableideal for CO sour shift

Single main burner with integral pilot burnerEliminates the need to disassemble start-up burner(s)

Quenchwater

Quench

Quenchwater

QuenchFacilitates maintenance (downtime for burner change one day)

Advanced Controlsincreased availability

Standard Sizes

Gas outletGas outlet


Nov 1, 2010 GTC 2010

SFG-500, SFG-850, and SFG-1200Granulated slagGranulated slag

R&D Improves Gasification EconomicsNew Gasification Design Features and CapabilitiesNew Gasification Design Features and Capabilities

Advanced sensors and CFD analysis

Ad d h t i l fl 8000

10000

12000

14000

16000

nsitä

t [a.

u.]

11 24 31

3000K

Advanced ph sensors, spectroscopical flame analysis, advanced coal feed and raw gas dust sensors, online coal humidity sensor

CFD analysis to optimize reactor and quench geometries and to calculate heat flux 200 400 600 800 1000

0

2000

4000

6000

8000

Inte

n

Wellenlänge [nm]

11:24:3111:29:3611:35:4111:43:49

SFGT_280607_008.xls

Flame analysis by spectroscopy to d t i t t d h t t

300K

CFD analysis of Isokinetic dust

samplingdetermine temperature and ash content pilot plant

SFG with Heat RecoveryControls

Simulator

IGCC w/o CO2 capturePlant net efficiencyApprox. + > 3.5 %

(depends upon coal type water/steam

Efficiency improvement potential:

(depends upon coal type, water/steam condition, gas turbine)

IGCC with CO2 capturePlant net efficiencyApprox. + > 1.5 %


Nov 1, 2010 GTC 2010

pp o 5 %(depends upon process conditions of CO-shift, coal type, water/steam condition)

R&D Expands Feedstock CapabilityBiomass and BlendsBiomass and Blends

Testing indicates blends of non pre-treated biomass withnon pre treated biomass with coal or petcoke up to appox.20 % depending on the biomass type are possibleyp p

Pre-treatment is necessary for pure biomass feedstocks or

Typical TestedBiomass Feedstock

blends with a significant portion of biomass

Siemens is investigating the

GroundBiomassFeedstock

GroundTorrifiedBiomass

Feedstock

TorrifiedBiomass

Feedstock

development of large scale pre-

treatment processes


Nov 1, 2010 GTC 2010

Siemens is investigating pure biomass feedstocks and blends with coal or petcoke

Mississippi PowerKemper County IGCC ProjectKemper County IGCC Project

582 MWenet IGCC project

65 % b t65+% carbon capture(3 M tons of CO2/year)

Siemens will supply 2 SGT6-5000F gas turbine generators

Will operate on high H2 syngas as the primary fuel and natural Siemens SGT6-5000Fp ygas as the backup/startup fuel

Will include capability to extract air for integration with

Gas Turbine Generator

gthe air-blown gasifier

Located in Kemper Co., Mississippi


Nov 1, 2010 GTC 2010

Mississippi

Siemens and US DOE’sAdvanced H Turbine ProgramAdvanced H2 Turbine Program

Advanced gas bi i hturbines with:

Higher inlet temperatures

L NO b tiGas shiftCO2 compressionGasification

Low NOx combustion with reduced N2dilution

Advanced sealing

Adv. H2 Turbine Enhancements

Advanced sealing technology

Advanced cooling technology

Advanced materials and coatings to allow higher temperature operation with high H2


Nov 1, 2010 GTC 2010

Over 50% of the CCS penalty can be recoveredoperation with high H2syngas

Siemens Gasification Service and O&M Program SupportS G S O& g S pp

it

Service and O&M solutions t i d t th i

T t lual B

enef

i customized to the unique requirements of each project

and customer

Long Term

Operations & Maintenance

(O&M) on Gasification

Plant and

Total Gasification & IGCC O&M

ope

/ Mut

u

FEED Gasification

Process

Siemens Gasifier Parts and Service

Siemens Power Island

Parts and Service

gPrograms on Gasifier and Power Island

Plant and Power Island

asin

g Sc

o

FeasibilityStudies

Studies & RAM

Analysis

Support

Incr

ea


Nov 1, 2010 GTC 2010

Project Development Project Service Project Operation

Conclusions

While global gasification based project activity is down from two years ago, there is significant activity in the US and Chinese marketsChinese markets

Hauneng Greengen, Tianjin

Mississippi Power, Kemper IGCC Project

Secure Energy, Decatur Gasification Project

Shenhua, NCPP

Summit Power, Texas Clean Energy Project, gy j

Tenaska, Taylorville Energy Center

Lessons learned from the current wave of projects combined with R&D investments will play a significant role in lowering p y g gthe cost of IGCC for future projects

However, support for gasification based solutions is only possible if the industry sees a future. Growth is only possible if demand for these solutions exist and there is a clear and


Nov 1, 2010 GTC 2010

if demand for these solutions exist and there is a clear and comprehensive energy policy that supports them

Questions?Questions?

Harry MoreheadSiemens Energy, Inc.

Contact Information

[email protected](407) 736-3322


Nov 1, 2010 GTC 2010

DisclaimerDisclaimer

This document contains forward-looking statements and information – that is, statements related to future, not past,This document contains forward looking statements and information that is, statements related to future, not past, events. These statements may be identified either orally or in writing by words as “expects”, “anticipates”, “intends”, “plans”, “believes”, “seeks”, “estimates”, “will” or words of similar meaning. Such statements are based on our current expectations and certain assumptions, and are, therefore, subject to certain risks and uncertainties. A variety of factors, many of which are beyond Siemens’ control, affect its operations, performance, business strategy and results and could cause the actual results, performance or achievements of Siemens worldwide to be materially different from any future results, performance or achievements that may be expressed or implied by such forward-looking statements. For us, particular uncertainties arise, among others, from changes in general economic and business conditions, changes in currency exchange rates and interest rates, introduction of competing products or technologies by other companies, lack of acceptance of new products or services by customers targeted by Siemens worldwide, changes in business strategy and various other factors. More detailed information about certain of these factors is contained in Siemens’ filings with the SEC which are available on the Siemens website www siemens com and on thecontained in Siemens filings with the SEC, which are available on the Siemens website, www.siemens.com and on the SEC’s website, www.sec.gov. Should one or more of these risks or uncertainties materialize, or should underlying assumptions prove incorrect, actual results may vary materially from those described in the relevant forward-looking statement as anticipated, believed, estimated, expected, intended, planned or projected. Siemens does not intend or assume any obligation to update or revise these forward-looking statements in light of developments which differ from those anticipated. p

Trademarks mentioned in this document are the property of Siemens AG, it's affiliates or their respective owners.


Nov 1, 2010 GTC 2010

siemens igcc and gasification update - global syngas · siemens igcc and gasification update harry...

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