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2/24

LATAR BELAKANG

CLAIM & KOMPLAIN (INTERNAL & EKSTERNAL PELANGGAN)

PENINGKATAN KUALITAS (QUALITY, DELIVERI & COST)

CONTINUEUS IMPPROVEMENT SYSTEM

PENINGKATAN KEUNGGULAN PRODUKCAPEK HASIL

ORANG PERGI = PRODUK PERGI

CURRENT CONDITION


3/24

KASUS SIDE TIP

CLAIM & COMPLAIN

MASALAH DI LAPANGAN (VISIT REPORT)

QUALITY (QUALITY, DELIVERY & COST)VALUE

LOSS DEAL

SIDE TIP CASE

VISIT REPORT MOM


4/24

PENYEBAB (INTERNAL)

DESIGN ENGINEERING

DESIGN PRODUCT KURANG HANDAL

STADE THE ART DESIGN BELUM TERCAPAI

KOMPETENSI & KAPASITAS

DRAWING & BOM BELUM SEMPURNA

LIBRARY (DATA) KURANG

PRODUCT ENGINEERING BELUM ADA

PROSES KOMPONEN

PROSES FABRIKASI

PPC

EFEKTIFITAS & EFISIENSI PENJADWALAN KURANG

PRODUCTION

ORIENTASI KUALITAS KURANG

WASTE TIME TINGGI (REJECT, PENGELASAN DOBEL)

KOMPETENSI & KAPASITAS KURANG

FACILITY KURANG

PRODUCT SPECIALIST

KOORDINASI DG FINANCE (DUKUNGAN FINANCE)

SIDE TIP CASE


5/24

PENYEBAB (EKSTERNAL)

PROCUREMENT

KEKUATAN PEMASOK MASIH KUAT (SKALA PRIORITAS LEMAH)

PENJADWALAN KEDATANGAN KURANG DETAILFI!

FINANCE

DUKUNGAN FINANCIAL KURANG

QUALITY ASSURANCE & CONTROL BELUM JALAN BAIK

SIDE TIP CASE


6/24

RINGKASAN

JOB DESCRIPTION HARUS DIBAKUKAN

FLOW BUSINESS PROCESS HARUS DIBAKUKAN

ORIENTASI KEPADA KUALITAS PERLU DITINGKATKANKEMPETENSI & KAPASITAS PERLU DITINGKATKAN (MATRIK KOMPETENSI)

PENINGKATAN FASILITAS PABRIK

KOORDINASI (PERTEMUAN RUTIN) P"#$% ''*++ (S-"#'* K./$"*")

(M#+"'* 0""'*, P#.%1'. M""'*, $$)

REPORTING & PENILAIAN KINERJA BELUM JALAN

GOALOBJECTIVE


7/24

TUJUAN PROGRAM

P#.*#0 P"#2'+ B"#+"$3%

P#.*#0 R"4E*'""#'* (M*"0" S56"0)

I"#$ B%66'"66 P#.1"66J.2 D"61#'7'. S#

M"06'+ S'6"0 B"#3$

P""% U+%# K'"#3

P"*%+%# K'"#3

GOALOBJECTIVE


8/24

GOALOBJECTIVE

TUJUAN IBP

KEUNGGULAN PERSAINGAN (KOMPETITIVE ADVANTAGE)

UNIK

KEPUASAN STOKEHOLDERP"0"** S-0

P"$**

K#5/

INOVASI (PRODUK & PROSES)

KUALITAS

KUALITAS PRODUK (QUALITY)

BEAYA (COST)

WAKTU (CYCLE TIME)


9/24

INTERNAL BUSSINESS PROCESS

M"#%7+ +"$.07.+4+"$.07.+ #' +"7%%64+"7%%6 5* "#+'

+"*'4+"*' 5* '2%%-+ %%+ 0"*"$.$ 6%02"#546%02"#5

2'6'6 (MP, P"#$, F6'$'6, B- $$)

U#% 2"2"#7 +'8'6 5* 6$'* 2"#-%2%* %%+ 0"#%2- 06%+ 2'6'6

0"3' +"$%# 2'6'69

M6%+: B- M"#'$, P"#$, MP $$

K"$%#: P#.%+1B#*, J6S"#;'1"

DEFINITION


10/24

RELEASE VALUE & QAULITY DETERMINATION

INTERNAL BUSINESS PROCESS


11/24

IN PUT OUT PUT IDENTIFICATION

INTERNAL BUSINESS PROCESS PRACTICE


12/24

BUSINESS PROCESS

PORTER ANALISYS

GENERIC MODEL

Management Information System

M

ARKETING

ENGINEERING

PRODUCTIONP

LAN

PURCHASING

PRODUCTION

QUALIT

ASSURANCE

M

ARKETING

ADM

INISTRATION

!inan"e # A""o$nting

H$man Reso$r"es

%$siness # Pro&$"t De'e(o)ment

Customer Value

People Value

Shareholder Value


M

ARKETING

ENGINEERING

PRODUCTIONP

LAN

PURCHASING

PRODUCTION

QUALIT

ASSURANCE

M

ARKETING

ADM

INISTRATION


H$man Reso$r"es



M

ARKETING

ENGINEERING

PRODUCTIONP

LAN

PURCHASING

PRODUCTION

QUALIT

ASSURANCE

M

ARKETING

ADM

INISTRATION

M

ARKETING

ENGINEERING

PRODUCTIONP

LAN

PURCHASING

PRODUCTION

QUALIT

ASSURANCE

M

ARKETING

ADM

INISTRATION


H$man Reso$r"es


Customer Value

People Value

Shareholder Value

MODIFICATION MODEL


13/24

Marketing & Sales

Box of Process

Input

Resource

Labor cost

Manpower Kondisi market s!r"e#$

%ar&a komponen

Laporan prod!ction capacit#

Data 'istori spesi(ikasi prod!k

C!stomer %istor#

Work

In)!ir# permintaan pe*an&&an$

C!stomer task and contact

++C re)!irement

Quality

C*ear Task

Environent Demo&rap'# o( c!stomer

Output

Forecast o( market

,peci(ication o( prod!ct

,O sa*es order$

-!otation

Quality

Re)!irement Response time

Environent

C!stomer .isit

Memb!at )!otation penawaran 'ar&a$

Maintain c!stomer and c!stomer master data

Memb!at (orecast order

Memb!at pricin& prod!ct

Memanta! dan membant! c*aim and ret!rn dari pe*an&&an

In"oicin&

Menciptakan pan&sa pasar bar!

+romosi prod!k Ik*an dan pameran$

E i i


14/24

Output

Work

Drawin& desi&n

/i** o( materia* GA0 Estimasi /erat ,tr!kt!r

1 Komponen List

Resource

En&ineerin& cost

Desi&n cost

Quality

Desi&n Error

Desi&n Re*ease

Environent Data a"ai*ab*e

Engineering

Box of Process

Input

Resource

Labor cost

Manpower

%ardware 1 so(tware

+art 1 prod!ct speci(ication

+art 1 +rod!ct price b!d&et$

Materia* *ist

Work

,a*es Order

2ob Order

Quality

C*ear o( +rod!ct ,peci(ication

+art ,peci(ication

Environent ,a*es Forecast

Desi&n 1 Impro"ement o( +rod!ct

+rod!ct De"e*opment

Impro"ement o*d prod!ct

+rod!ct ,!r"e#

Re*ease drawin&3 /OM 1 speci(ication s'eet

Capt!re tec'nica* speci(ication (or a((co 1 s!pp*ier

-!a*it# Impro"ement

+rotot#pin&

Desi&n doc!mentation

P ! t E i i


15/24

Output

Work

Lbr +roses +ersiapan /a'an

Lbr +roses Fabrikasi Lbr +roses Assemb*in&

Nastin&

Resource

+E cost

Man!(act!rin&Desi&n cost

Quality

Desi&n +rocess Error

Desi&n +rocess Re*ease

Environent Data a"ai*ab*e

Input

Resource

Labor cost

Manpower

%ardware 1 so(tware

Drawin& Desi&n 1 /OM

Mac'ine ,peci(ication

,td ca*c!*ation M4%$

Work

2ob Order

++C sc'ed!*in&

Quality

C*ear o( D5G Desi&n 1 /OM

Tar&et 2i&

Environent +rod!ction Faci*it#

Pro!uct Engineering

Box of Process

Desi&n Materia* +reparation +rocess

Desi&n Fabrication +rocess

M4% Ca*c!*ation

Mac'ine4%o!r Ca*c!*ation

Desi&n 2i& Monitorin& 1 ,!pport Materia* +reparation

Monitorin& 1 ,!pport Fabrication

Nastin& +*ate

P ! ti Pl ! " t l


16/24

Pro!uction Plan an! "ontrol

Box of Process

Input

Resource

Labor cost

Manpower

%ardware 1 so(tware

Forecast

/OM

,!pp*ier3 s!bcont3 man power3

in"entor# data

Work

,a*es Order3 +O

Forecast

Quality

Forecast

/OM

Environent Lead Time ,!b Cont 1 ,!pp*ier$

Output

Work

+!rc'ase sc'ed!*e

+rod!ction p*an sc'ed!*e

+rocess dai*# report

,!b6cont "isit report

Resource

++C cost

Certi(# s!pp*ier 1 s!b6cont

Quality

E(ekti(itas 1 e(isiensi

Environent In"entor# Cost

+erencanaan prod!ksi dan pembe*ian

Memonitor dan men&kontro* prod!ksi 'arian Men7a&a in"entor#

M # t i


17/24

Manu#acturing

Box of Process

Output

Work

+rod!ction sc'ed!*e

Finis' prod!ct

+rod!ction time report

Resource

+rod!ction cost

+rod!ct cost

Quality

+rod!ct re7ect4(ai*

Cost o( )!a*it#

Environent +roced!re Error

Input

Resource

Labor cost

Manpower

Desi&n drawin&3 L++/3 L+F3 L+A

+ros!ction p*an sc'ed!*in&

+rod!ct speci(ication 1 /OM

Materia* 1 Component data

Data s!bcontractor

Work

+O

2O

Quality

Re7ect +art 1 Component

.ariant Desi&n

Environent

,a*es Forecast

$ariance

Desi&n Error

Mac'ine A"ai*abi*it#

Mana&e reso!rce manpower3 (aci*it#3 mac'ine3

materia*3 etc$

Re*ease prod!ction sc'ed!*in& +rod!ction proced!re 1 assemb*in&

Ens!re prod!ct )!a*it#

Maintain e)!ipment

Quality "ontrol


18/24

Quality "ontrol

Box of Process

Input

Resource

Labor cost

Manpower

Desi&n drawin&

+rod!ction p*an sc'ed!*in&

+rod!ct speci(ication

-!a*it# p*annin&

Work

+O

Quality

+rod!ct ,peci(ication

Environent

C!stomer E8pectation

Output

Work

Re*ease prod!ct

-!a*it# report

C'eck *ist report

Resource

-!a*it# contro* cost

C'eck *ist prod!ct

Quality

E8terna* (ai*!re

Environent

Temp*ate o( Finis' -C

/ertan&&!n&7awab ter'adap penent!an k!a*itas

ak'ir prod!k

Memastikan k!a*itas prod!k ses!ai den&an

perencanaan

M k i A! i i i


19/24

Marketing A!inistration

Box of Process

Input

Resource

Labor cost

Manpower

Dei"er# sc'ed!*e

C!stomer data

Forwarder data

+rod!ction report

Work

,O3 +O

Forecast

Quality

De*a# Finis' +rod!ct

Environent

,'ipment ,c'ed!*e C!stomer Data

Output

Work

De*i"er# o( prod!ct report

E8port 1 Import

doc!mentation

9nit in"entor# report in #ard

Resource

De*i"er# sc'ed!*in&

Cost o( MAD

Quality

De*a# prod!ct de*i"er#

Indi"id!a* .o#a&e s'ipment$

Environent In"oice

+ackin&

Forwardin& a&ent

Transportation

Import ta8es

Import 1 e8port proced!re

Costin&

9nit in"entor# report

E8port doc!ment



20/24

FLOW OF BUSINESS PROCESS

MAR%ETIN

ENINEERIN

PRO'("TION "ONTROL

PRO"(REMENT

MAN()A"T(RIN

Q(ALITY ASS(RAN"E

MA' SER$I"E &PRO'("T S(PPORT

"(STOMER



21/24


22/24

Flowchart of Engineering

MARKETING PRODUCTION ENGINEERING PRODUCTION CONTROL QUALITY ASSURANCE

ok

no

Awal

Survey

Kebutuhan

Pelanggan

Spect.

standarStandard Spect.

Product Spect.

Design Development

Plan & Review

uat !oncept

uat Preliminary

"ay out

#



23/24


ok

no

no

ok

$inal Design

Drawing

Speci%ication Sheet

&'

Drawing

&'

Drawing

Spect. Sheet

Drawing

Speci%ication Sheet

&'

'odi%ication

Prototype

()S(

*alidation Report

AK+,R

*alidation Report *alidation Report

#


24/24

TERIMAKASIH

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